Pottinger Original inside NOVACAT 3007 T ED Operator's Manual
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Pottinger Original inside NOVACAT 3007 T ED Operator's Manual

Pottinger Original inside NOVACAT 3007 T ED Operator's Manual

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Operator's manual
GB
+ INSTRUCTIONS FOR PRODUCT DELIVERY . . . Page 3
"Translation of the original Operating Manual"
NOVACAT 3007 T ED / RC / Coll
(Type 3523: +..01001)
NOVACAT 3507 T ED / RC / Coll
(Type 3525: +..01001)
Disc mower
Nr.
99 3525.GB.80R.0

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Summary of Contents for Pottinger Original inside NOVACAT 3007 T ED

  • Page 1 Operator‘s manual + INSTRUCTIONS FOR PRODUCT DELIVERY . . . Page 3 99 3525.GB.80R.0 "Translation of the original Operating Manual" NOVACAT 3007 T ED / RC / Coll (Type 3523: +..01001) NOVACAT 3507 T ED / RC / Coll (Type 3525: +..01001) Disc mower...
  • Page 2 Pöttinger - Trust creates Af nity - since 1871  "Quality pays for itself." Therefore we apply the highest quality standards to our products which are constantly monitored by our in-house quality management and our management board. Because the safety, perfect function, highest quality and absolute reliability of our machines in operation are the core competencies for which we stand.
  • Page 3 INSTRUCTIONS FOR Dokument PRO DUCT DELIVERY PÖTTINGER Landtechnik GmbH Industriegelände 1 A-4710 Grieskirchen Tel. 07248 / 600 -0 Telefax 07248 / 600-2511 According to the product liability please check the above mentioned items. Please check. ❑ Machine checked according to delivery note. All attached parts removed. All safety equipment, drive shaft and operating devices at hand.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS Table of contents Attention! WARNING SIGNS Every 50 operating hours ......... 32 Mower bar oil change ..........32 CE sign ..............5 Observe Safety Cross conveyor belt maintenance ......33 Meanings of warning signs ........5 Hints in the sup- Inductive sensor - Cross conveyor belt: ....

  • Page 5: Warning Signs

    WARNING SIGNS CE sign Recommendations The CE sign, which is af xed by the manufacturer,  for work safety indicates outwardly that this machine conforms to the engineering guideline regulations and the other relevant All points refering EU guidelines. to safety in this EU Declaration of Conformity (see Supplement).

  • Page 6: Attachment

    ATTACHMENT Attaching to tractor Attention! Starting position Fold support wheel (7) up: Pos. A • Safety advice: Park machine on the support stand (7) on level ground with - Pin jack stand (7) up using bolts (8) and secure with see Supplement bolts (8) inserted and spring pin (10) secured.

  • Page 7: First-Time Connection Of Machine

    ATTACHMENT First-time connection of machine Note! Connecting the hydraulics Check driving motor speed See chapter „DRIVE SHAFT“ At least (at the tractor) also in Supplement B. - one double-action (11) and 1000 rpm - one single-action (12) = standard driving See chapter motor speed "REVERSING...

  • Page 8: Settings

    SETTINGS Set the mower bar bearing pressure at the mainsprings Spring setting dimensions Note: Type of machine The spring setting NOVACAT 307 T NOVACAT 307 T NOVACAT 307 T NOVACAT 307 T NOVACAT 307 T NOVACAT 3007 T NOVACAT 3007 T NOVACAT 3007 T NOVACAT 3007 T NOVACAT 3007 T...

  • Page 9: Set The Mower Bar Cutting Height

    SETTINGS Set the mower bar cutting height For optimal operation the telescopic upper link setting should be 580 mm. The hinged plate (14) serves as a cutting height indicator as well as anti-twist protection. Adjustment process: 1. Lift the hinged plate (14). 2.

  • Page 10: Change Rotor Rpm

    SETTINGS Change rotor rpm By swapping the belt pulleys (A) and (B), the conditioning rpm can be altered from 1000 rpm to 700 rpm. • Speed: 1000 rpm Upper belt pulley ø 197 mm Lower belt pulley ø 167 mm (Normal rpm) 355-08-09 •...

  • Page 11: Transport And Working Position

    TRANSPORT AND WORKING POSITION Conversion from transport to working position Safety advice! 1. Open hydraulic circuit 5. Folding down side guard rails (9) in work See Supplement position (left and right) - Swing lever into position E1. A1, pts. 1, 3, 4 and - Remove linch pin (10).

  • Page 12: Changing From Work To Transport Position

    TRANSPORT AND WORKING POSITION Changing from work to transport position Attention! 1. Raising the machine 5. Lock hydraulic circuit Before changing to • extend lifting cylinder (1) completely out. - Swing lever into position E2 transport position • Lock lifting cylinder (1) both sides - Turn p.t.o.

  • Page 13: Operation

    OPERATION Important points before starting work 5. Keep away when motor is running Safety advice: After the  rst hours of operation  see Supplement A1, pts. 1-4 and • Retighten all knife screw fittings. 6-8. 1. Check bsb 447 410 - The cutter condition and ...

  • Page 14: Swath Formation To The Side

    OPERATION Swath formation to the side Attention! Adjusting swath board Swath formation - left Swath formation - right • Danger of 1. Swing drawbar out into working accident when - Extend swivel cylinder completely - Extend swivel cylinder completely position swinging the machine out: - left or right...

  • Page 15: Adjusting Swath Width

    OPERATION Adjusting swath width Swath board adjustment - Loosen swath board (12) with clamping leaver (13). - Adjust swath board by shifting clamping lever. - Secure. Impact plate adjustment • The forage throw distance forage may be altered using the impact plate (15) - Loosen clamping screw (16) - Move impact plate to the desired position - Secure.

  • Page 16: Cross Conveyor Belt

    CROSS CONVEYOR BELT Safety advice 355-08-30 Turn motor off before any setting, maintenance and repair work. • Do not work under the machine without it being supported safely. After the first operating hours, re-tighten all screws. Road Transport 1. Driving on public roads is permitted only with the cross conveyor belt is folded down (Q2).

  • Page 17: Cross Conveyor Operation

    CROSS CONVEYOR Cross conveyor operation • electrical variant Electrical shifting (from the tractor control panel Note! 1. Switch on the control panel from switch (1). LED (2) is on, green, if the control panel is switched on. Check and clean belt run regularly to prevent premature wear and tear (see 2.
  • Page 18 CROSS CONVEYOR Speed-up roller (W) (Optional equipment) Accelerating rollers are used to convey forage closer to the centre. • You can change the set height of the speed-up roller - thus you can change the casting distance Adjustment - Remove screw (1) (front and rear) - Move roller to the desired position - Re-fit screw (1) in the appropriate slot and tighten.

  • Page 19: Cable Harness Cross Conveyor

    CROSS CONVEYOR Cable harness cross conveyor Key: "black"...black "green/yellow"...green/yellow "Y1 Prop Throttle."..Y1 Prop Throttle "12V sensor"...12V sensor "Sensor signal"...Sensor signal "Sensor grnd"...Sensor grnd "Power grnd"...Power grnd - 19 - 1700-GB CROSS CONVEYOR_3522...

  • Page 20: Hydraulic Plan Cross Conveyor

    CROSS CONVEYOR Hydraulic plan cross conveyor Op on: Option Option Option Option Option Option Option Option Transmission Antrieb Walze Antrieb QFB Transmission roller Transmission roller Cross conveyor Cross conveyor 445.412 445.411 445,412 445,411 175bar 445.000.0160 445.299 3841.39.360.0 180-16-03 - 20 - 1700-GB CROSS CONVEYOR_3522...

  • Page 21: Control Panel Cross Conveyor

    CROSS CONVEYOR Control panel cross conveyor - 21 - 1700-GB CROSS CONVEYOR_3522...

  • Page 22: Roller Conditioner

    ROLLER CONDITIONER ROLLER CONDITIONER ROLLER CONDITIONER ROLLER CONDITIONER ROLLER CONDITIONER ROLLER CONDITIONER ROLLER CONDITIONER ROLLER CONDITIONER Safety advice Safety information Before initial operation, read and observe the operating instructions, particularly the safety information, Warning! Danger of being drawn-in when components are still rotating. Do not open or remove protective devices with the engine running.

  • Page 23: Roller Conditioner

    ROLLER CONDITIONER ROLLER CONDITIONER Possible settings Set swath width: When delivered, the roller conditioner is preset for medium intensity. For optimum adaptation to the surrounding conditions the following adjustments can be made: Distance between rollers: 021-09-06 The swath boards shape the cut and conditioned fodder to the desired swath width.

  • Page 24: Maintenance

    ROLLER CONDITIONER Maintenance • Check the functionality of the lubricating device • Check oil level. (The oil container is attached on the mowing frame) Caution! Shut engine off and remove key before carrying out maintenance or repair work. Check oil level of main lubrication unit prior to each use.
  • Page 25 ROLLER CONDITIONER Correct setting for oil volume per lift: Short drive chain The smaller the field the more often the mower lift per unit of time is triggered, so select the LOWEST oil volume to be injected per lift. Set oil volume using adjusting screw (2) and lock nut (3). The further the adjusting screw is screwed into the pump, 021-09-20 the lower the oil volume per lift.
  • Page 26 ROLLER CONDITIONER Alter roller position: (as required) Replacing belts: 021-09-11 The roller position changes if the drive chains When the drive belts show signs of damage or wear, they are re-tensioned several times. must be replaced. (Note: Always replace the complete Alter roller position: belt set!) Loosen screws (WS) and rotate roller.

  • Page 27: Roller Conditioner For Collector

    ROLLER CONDITIONER Roller conditioner for collector A dedicated roller conditioner is necessary if the mower combination is fitted with a collector. The differences are: - greater ejection - additional roller Adjust ejection angle: The additional roller affects the ejection angle of the mowed material.

  • Page 28: Dismounting The Machine

    DISMOUNTING THE MACHINE Dismounting the machine Disconnecting drive shaft Parking the machine Safety - Turn motor off. - Remove spring pin form support stand. advice! - Turn p.t.o. off. - Swing support stand (7) down and secure: Pos. B see Supplement - Wait for standstill: The mowing unit runs for about - Wait for standstill: The mowing unit runs for about Insert bolt (8) and secure with spring pin (10)

  • Page 29: Safety Advice

    GENERAL MAINTENANCE MAINTENANCE Safety advice Parking in the open • Switch off engine prior to any adjustment, maintenance Clean and protect the piston rods with Safety advice or repair work. grease prior to longer periods parked outside. • Switch off engine FETT and remove igni- tion key prior to...

  • Page 30: Checking Wear On Mowing Blade Holders

    MAINTENANCE Checking wear on mowing blade holders Wearing parts are: Attention! - mounting of mowing blades (30) Danger of accident - bolts of mowing blades (31) if wearing parts are worn If such wearing parts are worn out they must not be used any longer.

  • Page 31: Holder For A Quick Change Of Cutter Blades

    MAINTENANCE Holder for a quick change of cutter blades Changing the Cutter Blades Attention! 1. Insert lever from left or right side on the cutter disc Take note! ”Pos A” until it stops. For Your Safety Damaged, buckled 2. Swing lever from ”pos. A” to ”pos. B” and push the and worn out •...

  • Page 32: After The First Operation Hours

    MAINTENANCE After the first operation hours Mower bar oil change After the first 50 operating hours, then after every 500 • Re-tighten all screws. operating hours or every year. • You must check especially the wheel nuts and the blade screws. Note: •...

  • Page 33: Cross Conveyor Belt Maintenance

    MAINTENANCE 2. Leave mower bar in this position for about 15 4.2. Oil level check for NOVACAT 307 T and 3007 T minutes. The oil level is correct if x= 16 mm. • This time is necessary to allow the oil to collect in X is the oil level at the lower edge of the level opening (63) the lower area of the mower bar.

  • Page 34: Inductive Sensor - Cross Conveyor Belt

    MAINTENANCE Setting belt tension • Pretension belt at approx. 0.4 – 0.5 % Setting instruction: - Mark loose belt at 2000 mm (see diagram) - Tension belt until marked distance reaches 2008 – 2010 mm Inductive sensor - Cross conveyor belt: The inductive sensor switches the cross conveyor on and off, depending on its position.

  • Page 35: Transmission

    MAINTENANCE Transmission Swivel gear unit consists of an upper and lower block. Filling quantity: 0.75 litres: SAE 85W-90 per block - Change oil after the first 50 operating hours. - Under normal operating conditions, oil should be replenished once a year. - Change oil after 300 ha at the latest.

  • Page 36: Taper Bushes Installation Instructions

    TAPER BUSHES Taper bushes installation instructions To assemble 1. Clean and degrease the bore and taper surfaces of the bush and the tapered bore of the pulley. 2. Insert the bush in the pulley hub and line up the holes (half thread holes must line up with half straight holes).

  • Page 37: Technical Data

    TECHNICAL DATA Technical data NOVACAT 3007 T ED NOVACAT 3007 T ED NOVACAT 3507 T ED NOVACAT 3507 T ED Description Type 3523 Type 3525 Type 3525 Working width [mm] 3040 3460 Transport width [mm] 3000 3420 Transport height [mm] 2080 2080 Transport length...

  • Page 38: Supplement

    SUPPLEMENT GB-Anhang Titelblatt _BA-Allgemein...
  • Page 39 The original cannot be copied ... Things will run better with genuine Pöttinger parts • Quality and precise fitting The decision must be made, ”original” or ”imitation”? The decision is often governed by price and a ”cheap buy” can sometimes be very expensive. - Operating safety.
  • Page 40 SUPPLEMENT - A Recommendations for work safety Recommendations for work safety 5.) Spare parts All points refering to safety in this manual are a. The original com po nents and ac ces so ries have been in di ca ted by this sign. de sig ned especially for these machines and appliances.
  • Page 41 SUPPLEMENT - A 9.) Transport of persons prohibited a. The transport of persons on the machine is not permitted. b. The machine may only be driven on public roads when in the position sti pu la ted for road trans port. 10.) Driving ability with auxiliary equipment a.

  • Page 42: Driveshaft

    DRIVESHAFT Supplement - B Matching driveshaft to tractor Rules for working To determine the actual length re qui red, hold the two Never exceed the ma xi mum p. t. o. speed when using halves of the driveshaft side by side. the implement.
  • Page 43 DRIVESHAFT Supplement - B Important for driveshafts with friction clutch Torque is limited with overloading and brief torque peaks and evenly transferred during slipping. K90,K90/4,K94/1 Prior to initial operation and after long periods out of use, check friction clutch for proprer function. a.) Measure dimension „L“...

  • Page 44: Novacat 3007 T Ed /Rc / Coll

    NOVACAT 3007 T ED /RC / Coll NOVACAT 3507 T ED / RC /Coll (III) (III) 1,7 l 2 x 0,75 l SAE 85W -90 SAE 85W-90 355-08-35c (III) (III) 1,5 l SAE 90 1,5 l SAE 90 - 44 - 1600_Schmierplan_3525...
  • Page 45 LEVEL ± 20 26 l SAE 10W-30 26 l SAE 10W-30 - 45 - 1600_Schmierplan_3525...

  • Page 46: Lubrication Chart

    Lubrication chart after every X hours operation 40 F all 40 loads 80 F all 80 loads once a year 100 ha every 100 hectares if necessary FETT GREASE Number of grease nipples Number of grease nipples (III), (IV) see supplement „Lubrificants“ Litre Variation Variation...

  • Page 47: Lubricants

    - 47 - 1400_EN-BETRIEBSSTOFFE...
  • Page 48 - 48 - 1400_EN-BETRIEBSSTOFFE...
  • Page 49 - 49 - 1400_EN-BETRIEBSSTOFFE...
  • Page 50 Aufbereiter, Rotor Szársértô, rotor Crimper, Rotor Блок попередньої підготовки, ротор Conditionneur, Rotor Condizionatore e rotore Conditioner, Rotor Διάταξη επεξεργασία, δρομέας Kneuzer, Rotor Muljur, rootor Acondicionador, rotor Hazırlayıcı, Rotor Подготовительное устройство, ротор Murskain, roottori Kondicionér, Rotor Bearbeidingsenhet, rotor Rozkladacz pokosu, rotor Placinātājs, rotors Kross, rotor Acondicionador, rotor...
  • Page 51 NOVACAT 307 T (Type PSM 3522) NOVACAT 3007 T (Type PSM 3523) 355-08-02 0° 0° 315° 315° 315° 315° 315° 315° 315° 315° 315° 270° 270° 225° 225° 180° 180° 135° 135° 90° 90° 45° 45° 0° 0° 3522.31.010.0 NOVACAT 3507 T (Type PSM 3525) 0°...

  • Page 52: Tightening Torque

    WHEELS AND TYRES Tightening torque CAUTION! Check regularly that wheel nuts are firmly tightened (see table for screw tightening torque)! Retighten wheel nuts after the first 10 hours in operation. CAUTION! Retighten wheel nuts after the first 10 hours in operation. - The wheel nuts are also to be retightened after the first 10 hours in operation if wheels are changed.

  • Page 53: Power Supply

    FIRST-TIME CONNECTION TO TRACTOR Power supply Required fitting to tractor • 3-pole power socket - Fix accompanying 3-pole power socket to the rear of the tractor - Power supply through a relay (9) Relay is connected to the ignition switch (10). - Conductor diameter at least 2,5 mm 3-POL "15/30"...

  • Page 54: Reverse Gearbox

    REVERSING THE GEARING Setting up - Prop up drawbar (2). • Safety advice: See Supplement A1: Points 1- 3 and 8. • Lift loads only using lifting equipment with sufficient payload dimensions and stability. Adjusting the required rpm on the mower bar: An rpm of 700 rpm is required on the mower bar.
  • Page 55 REVERSING THE GEARING - Reposition the oil filler neck (5) and the breather plug - Screw the drawbar (2), the cable guide (6) and the (4): support stand holder (7) to the gearbox. 333-15-03 - Reverse gearbox. 4 4 4 333-15-04 333-15-06 - Swivel support stand (8) down and secure: Pos.
  • Page 56 EC Conformity Declaration Original Conformity Declaration Name and address of the manufacturer: PÖTTINGER Landtechnik GmbH Industriegelände 1 AT - 4710 Grieskirchen Machine (interchangeable equipment): mower NOVACAT 3007 T ED NOVACAT 3007 T ED NOVACAT 3007 T ED NOVACAT 3507 T ED NOVACAT 3507 T ED Type 3523...
  • Page 57 EC Conformity Declaration Original Conformity Declaration Name and address of the manufacturer: PÖTTINGER Landtechnik GmbH Industriegelände 1 AT - 4710 Grieskirchen Machine (interchangeable equipment): mower Novacat 3007 T CRW - Coll Type 3523 Serial no. The manufacturer declares that the machines adhere to all relevant provisions in the following EU directive: machinery 2006/42/EG In addition to this, the manufacturer also declares adherence to the other following EU...
  • Page 58 EC Conformity Declaration Original Conformity Declaration Name and address of the manufacturer: PÖTTINGER Landtechnik GmbH Industriegelände 1 AT - 4710 Grieskirchen Machine (interchangeable equipment): mower Novacat 3507 T CRW - Coll Type 3525 Serial no. The manufacturer declares that the machines adhere to all relevant provisions in the following EU directive: machinery 2006/42/EG In addition to this, the manufacturer also declares adherence to the other following EU...
  • Page 59 Im Zuge der technischen Wei ter ent wick lung Im Zuge der technischen Wei Im Zuge der technischen Wei Im Zuge der technischen Wei Im Zuge der technischen Wei Im Zuge der technischen Wei lung La société PÖTTINGER Landtechnik GmbH Following the policy of the PÖTTINGER arbeitet die PÖTTINGER Landtechnik améliore constamment ses produits grâce...
  • Page 60 PÖTTINGER Landtechnik GmbH A-4710 Grieskirchen Telefon: +43 7248 600-0 Telefax: +43 7248 600-2513 e-Mail: info@poettinger.at e-Mail: info@poettinger.at e-Mail: info@poettinger.at e-Mail: info@poettinger.at e-Mail: info@poettinger.at Internet: http://www.poettinger.at Internet: http://www.poettinger.at Internet: http://www.poettinger.at Internet: http://www.poettinger.at Internet: http://www.poettinger.at PÖTTINGER Deutschland GmbH Verkaufs- und Servicecenter Recke Steinbecker Strasse 15 D-49509 Recke Telefon: +49 5453 9114-0...

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