Pottinger NOVACAT V 9200 Original Operating Instructions
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Pottinger NOVACAT V 9200 Original Operating Instructions

Pottinger NOVACAT V 9200 Original Operating Instructions

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Original operating instructions
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NOVACAT V 9200
3879
Chassis no.: +..00001
3879.en-US.80Y.0

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Summary of Contents for Pottinger NOVACAT V 9200

  • Page 1 Original operating instructions Mower combination NOVACAT V 9200 3879 Chassis no.: +..00001 3879.en-US.80Y.0...
  • Page 2 Spare parts lists are available exclusively via MyPÖTTINGER. • Individual information, such as operating instructions and maintenance information for your machines, is available on MyPÖTTINGER in “My Machines” at any time after regis- tration. Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 3 The operating instructions are part of the machine, therefore hand them over to the new own- er when passing on the machine. Train the new owner, and refer the owner to the aforemen- tioned instructions. Your PÖTTINGER service team wishes you much success. Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 4 Text sections marked in this way contain information on the topic of environmental protec- tion. Directional information Directional information (such as left, right, front, rear) is given based on the normal “working direction of travel” of the machine. Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 5 Figures may contain additional inserted symbols, arrows and other lines that are used to im- prove the comprehensibility of the image content, or are intended to draw attention to a spe- cific area of the image. Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 6 PÖTTINGER. If you have not received this email, please contact your local dealer. Your dealer can fill out the delivery declaration online. Austria PÖTTINGER Landtechnik GmbH Industriegelände 1 4710 Grieskirchen Phone+43 7248 600-0 Fax+43 7248 600-2513 info@poettinger.at Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 7 Change index Date Index Reason for change Changed chapter Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 8: Table Of Contents

    Basic Control / Select Control................... Electrical system....................... BASIC CONTROL terminal..................SELECT CONTROL terminal..................Noise emission........................Safety and environment Safety instructions......................Qualification of the personnel.................... Performing maintenance work..................Organizational measures....................Ensuring operational safety....................Special dangers........................ Operational danger zone....................Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 9 Data menu - order display................... Test menu......................... Test menu 1.1 - job computer..................Test menu 1.2 - CAN IO module................. Test menu 2 - sensors....................Test menu 3 - lifting..................... Error list........................Configuration menu......................Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 10 Setting / conversion......................107 Lower linkage setting....................107 Commissioning a cardan shaft..................109 Work area overlap....................... 112 Disassembling / remounting the conveying cone............112 Rear power lift height position..................114 Hydraulic relief setting....................115 10 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 11 Replacing the roller conditioner belts................161 Replacing the tine conditioner drive V-belt................ 163 Tine conditioner tines and tine fasteners assembly work..........165 Tine conditioner rotor tines installation positions.............. 171 Predetermined maintenance Before each season......................172 Original operating instructions NOVACAT V 9200 | 11 3879.en-US.80Y.0...
  • Page 12 Checking / correcting the mower input gearbox oil level..........206 Checking / filling up the cutter bar input gearbox oil level........... 207 After each season (winter storage)................... 208 Cleaning / preserving the machine................208 12 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 13 What to do if ........................215 Lighting........................215 Conditioner blockages....................216 Select Control emergency operation................219 Vibrations during mowing operation with the tine conditioner........220 Schedules Electrical system....................... 222 Cable harness......................222 Original operating instructions NOVACAT V 9200 | 13 3879.en-US.80Y.0...

  • Page 14: Screw Tightening Torques Factory Standard

    230 Nm 81000 N 320 Nm 115000 N M 20 x 1.5 460 Nm 134000 N 650 Nm 189000 N M 24 x 2 780 Nm 188000 N 1090 Nm 265000 N 14 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 15: Design And Function

    Can be retrofitted on the underside of the cutter figure bar for more distance between the knives and the ground. Elements with designations such as “left” and “right” are present on both sides of the ma- chine. Original operating instructions NOVACAT V 9200 | 15 3879.en-US.80Y.0...

  • Page 16: Included Accessories

    Various tools Retrofit program The retrofit program of PÖTTINGER Landtechnik GmbH offers a wide range of retrofit op- tions. Your service dealer will be pleased to provide you with further information. 16 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 17: At A Glance

    The following data can be read on the type plate, depending on the machine type and de- sign. Data Data Chassis number Year of manufacture Model Model year Vehicle identification number Axle loads per axle Type Drawbar load Serial number Permissible total weight Base weight Original operating instructions NOVACAT V 9200 | 17 3879.en-US.80Y.0...

  • Page 18: Description

    Description Declaration of conformity 18 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 19: Intended Use

    Transport of people or animals on the machine. • Immersion in liquids during transport, operation or storage of the machine. • Working on roads, paths, and other surfaces consisting mainly or partially of stone, sand or asphalt. Original operating instructions NOVACAT V 9200 | 19 3879.en-US.80Y.0...

  • Page 20: Technical Data

    Transport width (x) = 112.9919 in., permissible ground clearance (y) = 13.7795 in. • For wide boom position: Transport width (x) = 112.9919 in., permissible ground clearance (y) = 8.85825 in. 20 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 21: Weights

    The blade equipment used is shown on the sticker on the toolbox. The upper line shows the blade equipment suitable for disc mowers, the lower line shows the blade equipment suitable for drum mowers. Original operating instructions NOVACAT V 9200 | 21 3879.en-US.80Y.0...

  • Page 22: Power Requirement

    1x headland management (option) ing control valves Electrical system Voltage 12 VDC Connections 1x 7-pole plug according to DIN ISO 1724 (lighting) 1x 3-pole plug according to DIN ISO 9680 (control system) 22 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 23: Basic Control Terminal

    1x 8-pole plug - CAN-IN For additional interfaces, see operating instructions for the terminal Noise emission Model Type Continuous sound pressure level dB(A) NOVACAT V9200 / ED / RC 3879 93,6 Original operating instructions NOVACAT V 9200 | 23 3879.en-US.80Y.0...
  • Page 24 Technical data Due to the different tractor designs, the actual noise level at the workplace may differ from the measured continuous sound pressure level. We recommend wearing hearing protection during work! 24 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 25: Safety And Environment

    Such obligations may, for example, relate to the wearing of personal protective equipment or to traffic regulations. • Workshop equipment appropriate for the work is absolutely essential for carrying out testing, setting and repair work. Original operating instructions NOVACAT V 9200 | 25 3879.en-US.80Y.0...

  • Page 26: Ensuring Operational Safety

    Perform maintenance work as described in this manual completely and at the specified intervals, or have it performed at a specialist workshop. • Do not make any changes to the software on programmable control systems. 26 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 27: Special Dangers

    Oils, greases, solvents and cleaning agents can adversely affect health. ► Observe the applicable safety regulations for the respective product. ► Ensure sufficient ventilation. ► Use personal protective equipment such as protective clothing, protective gloves / safe- ty goggles. Original operating instructions NOVACAT V 9200 | 27 3879.en-US.80Y.0...

  • Page 28: Operational Danger Zone

    ► Do not enter the danger zone of the machine as long as machine parts can move there. ► Check safety devices for completeness and operational readiness before commission- ing. ► Before commissioning and during operation, direct all people away from the danger zone around the machine. 28 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 29: Warning Signs

    For machines operated in the USA / CANADA, a conversion kit with warning signs (for adaptation to locally applicable regulations) is available from PÖTTINGER either in English or French! See also “Supplement to the USA / CANADA operating instructions”. Original operating instructions NOVACAT V 9200 | 29 3879.en-US.80Y.0...
  • Page 30 Mounting frame and right mower unit. Positions of the warning signs on the left mower unit are the same! Explanation Pos. Warning signs Meaning 1 (18x) Position of a grease nipple 30 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 31: Traffic Safety Equipment

    Before maintenance work, remove and store the ignition key. Traffic safety equipment The traffic safety equipment is obligatory when driving on public traffic areas. It may vary de- pending on the destination country. Original operating instructions NOVACAT V 9200 | 31 3879.en-US.80Y.0...
  • Page 32 For machines operated in the USA / CANADA, a “Flasher Control Module” (for the adapta- tion of the flashing frequency of the direction indicators to currently applicable regulations) is available! Standard warning sign Pos. Equipment Warning sign Tail light 32 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 33: Handling Hazardous Substances

    In addition to the instructions in this manual, also observe generally applicable, statutory and other binding regulations on environmental protection. Fuel efficiency and soil protection Careful setting of the machine protects the machine/soil and saves fuel. Original operating instructions NOVACAT V 9200 | 33 3879.en-US.80Y.0...

  • Page 34: Disposal Of The Machine

    Damage to health due to manual, heavy lifting! ► Do not lift parts of the machine whose weight exceeds 55.1155 lbs manually. ► Use a crane, forklift or the like to remove or disassemble these parts. 34 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 35: Basic Control Terminal

    Toggle switch: Preselection of left mower unit / both mower units / right mower units If the preselection is made only with the toggle switch 3 without pressing the push- button 2, the booms can only be moved between working and headland position. Original operating instructions NOVACAT V 9200 | 35 3879.en-US.80Y.0...

  • Page 36: Select Control Terminal

    Side guard folding preselection Lateral displacement preselection Lift / lower left belt unit preselection or fold Cross Flow preselection Lift / lower right belt unit preselection or fold Cross Flow preselection 36 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 37 Select Control terminal When selecting input fields that require the entry of text, numbers or a selection of prede- fined options, the corresponding input mask is automatically displayed. Original operating instructions NOVACAT V 9200 | 37 3879.en-US.80Y.0...

  • Page 38: Select Control Operation

    Structure of the control system Menu Tab Sub-tab Work menu: All relevant displays and settings for the mowing operation. Set menu: All settings that must be made before starting the mowing operation. 38 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 39 Swath merging / Cross Flow Configuration menu: All settings that affect basic characteristics and functions of the machine In the START menu, press and hold the key 10 seconds to display the Configura- tion menu. Original operating instructions NOVACAT V 9200 | 39 3879.en-US.80Y.0...

  • Page 40: Start Screen

    The loading proc- ess can take several minutes and is only completed when the start screen appears on the 40 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 41 Display of the currently used software version. 12/05/2022 Display of the current date and time. 9:16 Keys Explanation Stop Stops all hydraulic functions. Display WORK menu Display SET menu Display SERVICE menu Display DATA menu. Original operating instructions NOVACAT V 9200 | 41 3879.en-US.80Y.0...

  • Page 42: Pop-Up Messages

    Lubricate the grease nipples, and confirm the mes- sage by touching the green check mark. Lubricate the grease nipples of the cardan shafts, and confirm the message by touching the green check mark. 42 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 43 Bring the mower units into working position. Bring the mower units into transport position. Lift mower units into the headland. Fold down: Lower the mower units from transport position into headland position. Original operating instructions NOVACAT V 9200 | 43 3879.en-US.80Y.0...
  • Page 44 Swing cross conveyor belt downward Swing the cross conveyor belt downward, and con- firm the message by touching the green check mark. Calibration procedure successful 44 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 45 Emergency operation active Release PTO brake Lifting or lowering of the booms not possible. The back wall is in an undefined condition. Wait until the condition of the back wall can be detected. Original operating instructions NOVACAT V 9200 | 45 3879.en-US.80Y.0...

  • Page 46: Calling Up The "Work" Menu

    If a symbol from the symbol explanation below is not displayed, then the equipment is not installed / not available on the respective machine, or the equipment has been deactivated in the “CONFIG” (configuration) menu. 46 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 47 Screw conveyor cover - Cross Flow - position undefined Screw conveyor cover - Cross Flow - closed Display of the current lifting height The green area is the normal work area. Original operating instructions NOVACAT V 9200 | 47 3879.en-US.80Y.0...
  • Page 48 Stops the operation and all hydraulic functions. Also deactivates the hydraulic preselection Back Pressing this key switches to the next higher menu according to the structure. Pressing and holding this key switches to the Work menu. 48 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 49 Switch off automatic lifting Only when headland management is active: The comfort function (move both booms with one control unit) is switched off Press the key to switch on the comfort function. Original operating instructions NOVACAT V 9200 | 49 3879.en-US.80Y.0...
  • Page 50 ► Operate the desired boom via the respective control unit ▷ Standard control unit for the right side (All other functions can still be preselected as usual by pressing a key.) 50 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 51: Set Menu

    START menu called up ► Press the key to call up the SET menu ► Press TAB 1 ► Press TAB Activate the display of the lifting height in the Work menu. Original operating instructions NOVACAT V 9200 | 51 3879.en-US.80Y.0...

  • Page 52: 1.2 Lifting

    The “interval from lifting one mower unit to switching to the other mower unit” is set in the Lifting menu. How do I get there? START menu called up ► Press the key to call up the SET menu ► Press TAB 1 ► Press TAB 1.2 52 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 53: 1.3 Relief

    The slide switch for securing the reservoirs while setting the relief pressure can be found in the Relief menu. How do I get there? START menu called up ► Press the key to call up the SET menu ► Press TAB 1 Original operating instructions NOVACAT V 9200 | 53 3879.en-US.80Y.0...
  • Page 54 Set the oil quantity by means of the control unit Softkeys Softkey Explanation Stop Stops the seeding operation and all hydraulic functions. Also deactivates the hydraulic preselection. 54 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 55: 1.4 Headland Management

    START menu called up ► Press the key to call up the SET menu ► Press TAB 1 ► Press TAB 1.4 Headland management Display Symbol Explanation Headland management active / inactive Original operating instructions NOVACAT V 9200 | 55 3879.en-US.80Y.0...

  • Page 56: Speed Signals

    START menu called up ► Press the key to call up the SET menu ► Press TAB Specify which speed signal is used. Display Symbol Explanation Setting for the speed signal 56 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 57: Service Menu

    Switch to the next / previous tab Service menu This menu provides an overview of the lubrication interval counters. How do I get there? ► Press the softkey in the START screen to display the Service menu. Original operating instructions NOVACAT V 9200 | 57 3879.en-US.80Y.0...
  • Page 58 Press the key to reset the lubrication interval counter to the original interval (gray). (e.g.: after a lubrication process) Press the key to reset the lubrication interval counter to the original interval (gray). (e.g.: after a lubrication process) 58 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 59: Data Menu

    Operating time in working position in h (percentage of total time) Operating time in headland position in h (percentage of total time) Operating time in transport position in h (percentage of total time) Total area processed (all customer orders accumulated) Original operating instructions NOVACAT V 9200 | 59 3879.en-US.80Y.0...

  • Page 60: Data Menu - Order Display

    Press the softkey in the START screen to display the Data menu. ► Press TAB to reach the order overview 1. Order overview ► Press TAB to reach the time or area display 60 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 61 Operating time in headland position in h (percentage of total time) Operating time in transport position in h (percentage of total time) Total area processed (all customer orders accumulated) Customer order keys Switch to the respective customer order (1-20) Original operating instructions NOVACAT V 9200 | 61 3879.en-US.80Y.0...
  • Page 62 Delete data Press the key to reset the value of the selected order to 0. To start an order with reset values, first press the [Delete] key and then the [Start] key. 62 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 63: Test Menu

    Press tab 1 in the Test menu to switch to Test menu 1 - power supply. ► Press tab 1.1 in the Test menu - sensors to switch to Test menu 1.1 - job computer. Original operating instructions NOVACAT V 9200 | 63 3879.en-US.80Y.0...

  • Page 64: Test Menu 1.2 - Can Io Module

    Press tab 1 in the Test menu to switch to Test menu 1 - power supply. ► Press tab 1.2 in the Test menu - sensors to switch to Test menu 1.2 - CAN IO module. 64 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 65: Test Menu 2 - Sensors

    How do I get there? ► Press the softkey in the START screen to display the Test menu. ► Press tab 2 in the Test menu to switch to Test menu 2 - sensors. Original operating instructions NOVACAT V 9200 | 65 3879.en-US.80Y.0...

  • Page 66: Test Menu 3 - Lifting

    How do I get there? ► Press the softkey in the START screen to display the Test menu. ► Press tab 3 in the Test menu to switch to Test menu 3 - lifting. 66 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 67 Y3 Lift right mower unit way valve • Y13 Right mower unit relief poppet valve Poppet valve locking hook Softkeys Softkey Explanation Stop Stops the seeding operation and all hydraulic functions. Also deactivates the hydraulic preselection. Original operating instructions NOVACAT V 9200 | 67 3879.en-US.80Y.0...

  • Page 68: Error List

    How do I get there? ► Press the softkey in the START screen to display the Test menu. ► Press tab 3 in the Test menu to switch to Test menu 3 - error list. 68 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 69 Suppresses the alarm message selected by means of scroll keys. The error message no longer appears until the next restart of the control system. Neither the permanent presence of the fault nor a new occurrence of the fault trigger the alarm message. Original operating instructions NOVACAT V 9200 | 69 3879.en-US.80Y.0...

  • Page 70: Configuration Menu

    • Cable break Check plug con- nections and lines to the affected equipment. Configuration menu This menu provides an overview of all current configuration options of the device. 70 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 71: Configuration Menu 1.1 - General

    Explanation Device type The other activatable options displayed in this tab de- pend on the selected device type. Speed signal available on the tractor Speed signal available on the tractor yes Original operating instructions NOVACAT V 9200 | 71 3879.en-US.80Y.0...

  • Page 72: Configuration Menu 1.2 - Task Controller

    Press tab 1 in the Configuration menu to switch to Configuration menu 1. ► Press tab 1.2 in the Configuration menu to switch to Configuration menu 1.2 - task con- troller. 72 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 73: Configuration Menu 1.3 - Serial Number

    In the START screen, press and hold the softkey 10 seconds to display the Configura- tion menu. ► Press tab 1 in the Configuration menu to switch to Configuration menu 1. Original operating instructions NOVACAT V 9200 | 73 3879.en-US.80Y.0...

  • Page 74: Configuration Menu 2.1 - Factory Settings

    In the START screen, press and hold the softkey 10 seconds to display the Configura- tion menu. ► Press tab 2 in the Configuration menu to switch to Configuration menu 2 - factory set- tings. 74 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 75: Configuration Menu 3 - Developer Mode

    In the START screen, press and hold the softkey 10 seconds to display the Configura- tion menu. ► Press the tab in the Configuration menu to switch to Configuration menu 3 - developer mode. Original operating instructions NOVACAT V 9200 | 75 3879.en-US.80Y.0...

  • Page 76: Configuration Menu 4.1 - Emergency Operation

    In the START screen, press and hold the softkey 10 seconds to display the Configura- tion menu. ► Press tab 4 in the Configuration menu to switch to Configuration menu 4 - emergency operation. 76 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 77: Configuration Menu 5 - Manual Operation

    ► Collision control is switched off in manual operation. Think through the path of the parts that you want to move in advance, and observe the movements closely to be able to stop the movement if necessary. Original operating instructions NOVACAT V 9200 | 77 3879.en-US.80Y.0...

  • Page 78: Configuration Menu 5.1 Manual Operation - Side Guard Folding

    Press and hold the softkey to display the tabs. Configuration menu 5.1 manual operation - side guard folding The parameters related to the side guard folding are manually set in the Manual operation - side guard folding menu. 78 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 79 Side guard folding poppet valve: Function check of Y11 Side guard folding poppet valve: Function check of Y12 Softkeys Explanation Stop Stops all hydraulic functions. Back Up one menu level Keep key pressed to switch to the WORK menu Original operating instructions NOVACAT V 9200 | 79 3879.en-US.80Y.0...

  • Page 80: Configuration Menu 5.2 - Manual Operation - Mower

    Press and hold the softkey to display the tabs. ► Press tab 5.2 in the Manual operation configuration menu to switch to Configuration menu 5.2 - manual operation - mower. Display Symbol Explanation Poppet valve locking hook 80 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 81: Configuration Menu 6.1 - Calibrate Lifting / Lowering

    Press and hold this key while executing the movement with the control unit Transport Configuration menu 6.1 - calibrate lifting / lowering The sensors for lifting and lowering can be recalibrated in this menu. These sensors are cali- brated at the factory. Original operating instructions NOVACAT V 9200 | 81 3879.en-US.80Y.0...
  • Page 82 Left transport setpoint (can be calibrat- Right transport setpoint (can be calibrated) Headland angle setpoint. Right headland setpoint Left headland setpoint Keys Explanation STOP Stops all hydraulic functions. Back Up one menu level 82 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 83 Press and hold the softkey to save the position as the transport position. ► The following message appears: ► Bring the mower units into the headland position using the control unit. Original operating instructions NOVACAT V 9200 | 83 3879.en-US.80Y.0...

  • Page 84: Configuration Menu 6.2 - General Pressure Settings B1

    ► Press tab 6 in the Configuration menu to switch to Configuration menu 6 - calibrate. ► Press tab 6.2 to switch to submenu 6.2 - “Pressure settings B1”. 84 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 85 [0-250 bar] The value is signifi- cantly tractor-dependent. B1 Pressure sensor • Error-free / error present • bar: calculated value [0-250 bar] Keys Explanation STOP Stops all hydraulic functions. Back Up one menu level Original operating instructions NOVACAT V 9200 | 85 3879.en-US.80Y.0...

  • Page 86: Configuration Menu 6.3 - Pressure Settings For Headland Management B2

    ► Press tab 6 in the Configuration menu to switch to Configuration menu 6 - calibrate. ► Press tab 6.2 to switch to submenu 6.2 - “Pressure settings B1”. 86 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 87 Tab keys Switch to the next / previous tab Reset values for pressure thresholds to factory settings Keep softkey pressed to reset the values for pressure settings to the factory setting. Original operating instructions NOVACAT V 9200 | 87 3879.en-US.80Y.0...

  • Page 88: Flaps / Cover / Auxiliary Equipment

    ► Before commissioning and during operation, direct all people away from the danger zone around the machine. Implementation ► Depending on the design, actuate the tractor control unit and / or control terminal to move the respective guard to the desired position. 88 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 89 Hang the front part of the front guard with the eyelets on the hooks (4) on the outside. ► Perform the same process on both sides of the machine. ► Fold down the front guard - carry out the process in reverse order in the same way. Original operating instructions NOVACAT V 9200 | 89 3879.en-US.80Y.0...
  • Page 90 Swing the side guard up slightly until the bolt can no longer engage, remove the screw- driver and swing the side guard back to the stop. The spring-loaded locking bolt automatically locks the side guard in the raised position. 90 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 91: Parking Supports Operation

    • Tractor engine turned off, parking brake applied, ignition key removed and stored. Implementation ► Bring the rear parking supports into transport position: Grasp the parking support by the handle (3). Original operating instructions NOVACAT V 9200 | 91 3879.en-US.80Y.0...
  • Page 92 Tractor engine turned off, parking brake applied, ignition key removed and stored. • Parking supports swiveled into park position. Implementation ► Hold the foot by the handle 1 with one hand. 92 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 93 If the foot is pulled out too far, it can fall out of the guide! ► Move the foot slowly. ► Do not pull out the foot completely. ► Attach the linch pin in the desired position. Original operating instructions NOVACAT V 9200 | 93 3879.en-US.80Y.0...
  • Page 94 Bring the front parking supports into one of the park positions: Perform the same proc- ess, and make sure that all supports (even the rear ones) are set to the desired height so that the machine can be parked horizontally. 94 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 95: Operation

    Only park the machine on a level, stable surface. Apply the parking brake. Switch off the tractor engine, remove and store the ignition key. Insert wheel chocks on the tractor and on the machine. Original operating instructions NOVACAT V 9200 | 95 3879.en-US.80Y.0...

  • Page 96: Attachment To The Tractor

    See "Tractor ballasting" on page 100. Three-point linkage Implementation Set the rear power lift to position control. Drive the tractor up to just in front of the machine, stop, apply the parking brake. 96 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 97 See "Disc mower cutter bar position" on page 118.115 11 Actuate the rear power lift and lift the machine until the parking supports are unloaded. 12 Bring the parking supports into transport position. Original operating instructions NOVACAT V 9200 | 97 3879.en-US.80Y.0...

  • Page 98: Connecting The Tractor Terminal

    Ensure cables are routed properly. Cables may not be stretched, kinked or crushed during operation. ► Insert the plug for the power supply into the power outlet (12 V) in the tractor. 98 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 99: Assembling The Select Control Isobus Terminal

    ► Insert the plug of the ISOBUS cable into the socket on the Y cable. ► Insert the plug for the power supply on the Y cable into the power outlet. Original operating instructions NOVACAT V 9200 | 99 3879.en-US.80Y.0...

  • Page 100: Tractor Ballasting

    ≤ kg (G Total weight kg (T kg (T Front axle load ≤ kg V act V per kg (T ≤ kg (T Rear axle load ≤ kg H act H per 100 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 101: Determining The Tractor Ballasting Through The Weighing Method

    See tractor operating instructions. Weighing the total weight ► Drive the tractor including machine in transport position and ballast weights onto the scale with front and rear axle. Original operating instructions NOVACAT V 9200 | 101 3879.en-US.80Y.0...
  • Page 102 ), taking into account the tire load capacity. See tractor operating instructions. H per ► Check if the technical data for the tires and rims is in accordance with the specifications of the tractor manufacturer. See tractor operating instructions. 102 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 103: Determining The Tractor Ballasting Through Calculation

    ► Double the permissible tire load capacity according to the tractor operating instructions or from the tire manufacturer documentation (two tires per axle) and enter it in the num- ber table. Original operating instructions NOVACAT V 9200 | 103 3879.en-US.80Y.0...

  • Page 104: Determining The Tractor Ballasting Through The Weighing Method

    See tractor operating instructions. Weighing the total weight ► Drive the tractor including machine in transport position and ballast weights onto the scale with front and rear axle. 104 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 105 ), taking into account the tire load capacity. See tractor operating instructions. H per ► Check if the technical data for the tires and rims is in accordance with the specifications of the tractor manufacturer. See tractor operating instructions. Original operating instructions NOVACAT V 9200 | 105 3879.en-US.80Y.0...

  • Page 106: Determining The Tractor Ballasting Through Calculation

    ► Double the permissible tire load capacity according to the tractor operating instructions or from the tire manufacturer documentation (two tires per axle) and enter it in the num- ber table. 106 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 107: Setting / Conversion

    ► During and immediately after operation, do not touch the gearbox and bearings, etc. without personal protective equipment (such as gloves, long work clothes, etc.). Lower linkage setting The lower linkages are set for standard three-point linkage at the factory. Original operating instructions NOVACAT V 9200 | 107 3879.en-US.80Y.0...
  • Page 108 If it is determined that the machine can be brought into position without a risk of col- lision, then no further action is required. ▷ If it is determined that the machine cannot be brought into position without a risk of collision, proceed to the following section. 108 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 109: Commissioning A Cardan Shaft

    The cardan shaft now consists of 2 halves. Push the lock of the cardan shaft half with the tractor symbol on the protective tube (1) onto the PTO shaft of the tractor until the lock engages. Original operating instructions NOVACAT V 9200 | 109 3879.en-US.80Y.0...
  • Page 110 Shortening the cardan shaft Adjustments to the cardan shaft may only be carried out by a service dealer. The instructions of the cardan shaft manufacturer are to be observed. 110 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 111 Slowly increase the PTO shaft speed up to the nominal speed. • Switch off the PTO drive immediately if unusual noises or strong vibrations arise. In this case, troubleshoot the entire drive train before continuing to operate the machine. Original operating instructions NOVACAT V 9200 | 111 3879.en-US.80Y.0...

  • Page 112: Work Area Overlap

    If the conveying cones are not required, they can also be replaced with the supplied covers. We recommend using the conveying cones to improve the conveying performance, espe- cially with heavy and dense stands of mowed material. 112 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 113 Remove and store the cover cap on the conveying cone. ► Release the M10x35 screw, remove the conveying cone and store both. Assemble the cover supplied with the machine together with the M10x30 screw and tighten it. Original operating instructions NOVACAT V 9200 | 113 3879.en-US.80Y.0...

  • Page 114: Rear Power Lift Height Position

    ► Direct people out of the danger zone around the power lift. ► Do not step between the tractor and the machine when operating the power lift via ex- ternal keys. 114 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 115: Hydraulic Relief Setting

    By default, no correction of the height position is necessary during operation. Hydraulic relief setting Correct setting of the relief enables the collision protection to be triggered at the right time, reduces wear and enables clean mowing. Original operating instructions NOVACAT V 9200 | 115 3879.en-US.80Y.0...
  • Page 116 Preselect both booms on the terminal of the device. Only SELECT CONTROL: In the SET menu relief, move the slide switch to the right to switch the necessary valves for relief. 116 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 117 (1) on the left and right of the hydraulic block. Relief pressure Relief pressure (narrow) Relief pressure (wide) V 9200 SF 1305.342 psi 1450.38 psi V 9200 ED 1377.861 psi 1595.418 psi V 9200 RC 1522.899 psi 1595.418 psi Original operating instructions NOVACAT V 9200 | 117 3879.en-US.80Y.0...

  • Page 118: Disc Mower Cutter Bar Position

    Adjust the top link, and set the cutter bar position (and thus the “standard cutting height”) so that the skids on the underside of the cutter bar rest fully on the ground. Top link set correctly! 118 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 119: Conditioner (Option)

    The conditioning is carried out by 2 parallel, interlocking and movably mounted rubber rollers. The conditioning intensity is set via the spring pressure of the upper roller. The following set- tings can be made for optimum adaptation to the existing conditions. Original operating instructions NOVACAT V 9200 | 119 3879.en-US.80Y.0...
  • Page 120 Loosen the conditioning intensity with the crank (see “Setting the conditioning intensity”). ► Set the gap dimension at the adjusting screws (1, 2) to a value of 2 - 0.15748 in. be- tween the roller flanges. 120 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 121 The mowed and conditioned material is placed at the set width with the swath plates. The most appropriate setting must be determined during operation. Implementation ► Release and adjust the adjusting screw (1) to set the swath width. Original operating instructions NOVACAT V 9200 | 121 3879.en-US.80Y.0...
  • Page 122 Assemble the guide plates ▷ Attach the guide plates to the brackets (L) ▷ Store the guide plates that are not needed in park position (2, 3) at the top of the cover. 122 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 123: Tine Conditioner Settings

    ► Use suitable support elements to prevent unintentional lowering / swiveling of hydrauli- cally controlled machine parts. ► After completing the work, check loosened screw connections for tight fit and safety and protective devices for correct function. Original operating instructions NOVACAT V 9200 | 123 3879.en-US.80Y.0...
  • Page 124 ► Check the setting and set the swath plates and guide plates wider if necessary. Implementation ► Set the conditioning intensity to the desired intensity on the adjusting lever (1) of the tine conditioner. 124 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 125 Loosen the ring nuts (1) on both sides, adjust the inclination of the baffle plate and re- tighten the ring nuts. ► Perform the same process on both sides of the machine. Setting the swath width The most appropriate setting must be determined during operation. Original operating instructions NOVACAT V 9200 | 125 3879.en-US.80Y.0...
  • Page 126 ► Setting the wide placement: Swing the swath plates (2) all the way out. 2 = Locking nut ► Set the position of the guide plates at the ring nuts (3). 126 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 127 Perform the same process on both sides of the machine. ► Setting the swath placement: Swing the swath plates (2) inward according to the desired swath width. 2 = Locking nut ► Adjust the guide plates (4) as shown. Original operating instructions NOVACAT V 9200 | 127 3879.en-US.80Y.0...

  • Page 128: Switch From Conditioner To Swath Former

    Swath former operation (option) is only possible without a conditioner (option) and only to- gether with the rear guard (option). 128 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 129 Perform the same processes on both sides of the machine. Open the guard. Use the blade wrench (1) to loosen the belt tension and remove the belts (2) on the con- ditioner belt pulley. Original operating instructions NOVACAT V 9200 | 129 3879.en-US.80Y.0...
  • Page 130 Insert the chassis (5) into the holder on both sides to the stop. Remove the retaining bolts, and store them for further use with the rear guard or if con- ditioner is to be reassembled afterwards. 130 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 131 On a brand new machine with a conditioner, these protective elements are not included in the scope of delivery; the parts must therefore be ordered additionally (see spare parts list, “REAR GUARD” assembly)! Original operating instructions NOVACAT V 9200 | 131 3879.en-US.80Y.0...
  • Page 132 Slide the guard into the guides of the conditioner, and attach and secure the retaining bolts to the guard / mower unit as removed from the conditioner. ► Perform the same process on both sides of the machine. 132 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 133 When pulling off the single-acting hydraulic hose (3) on the relief cylinder, pay atten- tion to the throttle included inside it. The two hoses (4) on the lifting cylinder do not in- clude a throttle. Original operating instructions NOVACAT V 9200 | 133 3879.en-US.80Y.0...
  • Page 134 ► Install the new cylinder (work through the steps in reverse order in the same way.) The screw (5) on the lower bolt of the hydraulic cylinder must be glued in. 134 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 135: Switch From Swath Former To Conditioner

    (4). The belt pulleys on the inside of the conditioner must be set flush with the belt pulleys of the mower unit. "Checking / correcting the conditioner drive tension pulley run" on page 180. Original operating instructions NOVACAT V 9200 | 135 3879.en-US.80Y.0...
  • Page 136 The lubrication line is only connected on roller conditioners! ▷ Open the shut-off valve for the central lubrication on the headstock (pos. E). 10 Reset the relief pressure of the mower units. 136 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 137: Swath Former (Option)

    Set the working depth on the screws (1) in the slotted hole so that the swath discs run a maximum of 10 mm below the lower edge of the cutter bar. Original operating instructions NOVACAT V 9200 | 137 3879.en-US.80Y.0...
  • Page 138 15-20 mm from the guide plate. ► Perform the same process on both sides of the machine. Setting the additional swath disc spring pressure The optimum setting must be determined during use. 138 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 139: Swath Comb (Option)

    Perform the same process on both sides of the machine. Swath comb (option) The swath comb prevents the swath from being thrown over the center of the machine and thus ensures a clean placement. Original operating instructions NOVACAT V 9200 | 139 3879.en-US.80Y.0...

  • Page 140: Starting Work

    ► Before leaving the tractor, pull the parking brake, switch off the engine and put away the ignition key. If necessary, use wheel chocks. 140 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 141 Damage when driving over obstacles! ► Drive with anticipation. ► If possible, remove known obstacles before starting work. ENVIRONMENT Avoid unnecessary turning operations. Before starting work, consider how to best work the surface. Original operating instructions NOVACAT V 9200 | 141 3879.en-US.80Y.0...

  • Page 142: Turning Maneuvers On A Slope

    Damage to the mounting frame and mower unit! If the machine is reversed in working position, the collision protection is ineffective! ► When reversing during normal operation, always lift the machine to the headland posi- tion! 142 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 143: Establishing The Working Position

    Impacts and crushing of entire body due to moving machine components! ► Before executing machine functions, direct all people away from the danger zone around the machine. Prerequisite • Machine completely attached to a suitable tractor. Original operating instructions NOVACAT V 9200 | 143 3879.en-US.80Y.0...

  • Page 144: Mowing

    Slowly engage the PTO shaft outside the mowed material and accelerate quickly but evenly to full speed. ► Accelerate the tractor and adjust the driving speed to the mowed material and the terrain conditions. 144 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 145: Collision Protection Triggering / Resetting

    Triggering during mowing operation The collision protection is only triggered if the cutter bar is moved in the mowing direction during the collision! Implementation The machine is operated on a surface during mowing operation. Original operating instructions NOVACAT V 9200 | 145 3879.en-US.80Y.0...

  • Page 146: Establishing The Transport Position

    Replace all damaged parts / have them replaced at a specialist workshop before con- tinuing work with the machine. Establishing the transport position Symbolic illustration of mower units in transport position 146 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 147 Information on “Turning maneuvers on a slope” read and understood. See "Turning ma- neuvers on a slope" on page 142. Implementation Bring the guards into transport position as needed See "Protective apron carrier opera- tion" on page 88. Original operating instructions NOVACAT V 9200 | 147 3879.en-US.80Y.0...
  • Page 148 Slowly lift the cutter bar to the transport position. ▷ Make sure that the transport lock has locked the boom against unintentional lowering. Set the double-acting tractor control unit to float position. 148 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 149: Disconnection

    Falling due to slipping / tripping! Entering the parked machine can lead to significant injuries. ► Do not enter the parked machine. ► Take appropriate measures to prevent children from entering the machine. Original operating instructions NOVACAT V 9200 | 149 3879.en-US.80Y.0...

  • Page 150: Disconnecting The Cardan Shaft

    Bring the parking supports into the park position that corresponds to the device position. See "Parking supports operation" on page 91. Make sure that the front and rear parking supports are set at the same height and cor- rect the setting if necessary. 150 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 151: Removing The Basic Control Terminal

    ► Disconnect the cable for the machine control system. ► Attach covering caps. ► Take the terminal out of the bracket, and remove it from the tractor cab and store it. Original operating instructions NOVACAT V 9200 | 151 3879.en-US.80Y.0...

  • Page 152: Assembling The Select Control Terminal

    Remove the cable from the cab and store it. Disconnecting the tractor terminal Implementation ► Remove the plug of the ISOBUS cable from the socket on the tractor. ► Attach covering caps. 152 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 153: Decommissioning The Machine At The End Of The Season

    Falling due to slipping / tripping! Entering the parked machine can lead to significant injuries. ► Do not enter the parked machine. ► Take appropriate measures to prevent children from entering the machine. Original operating instructions NOVACAT V 9200 | 153 3879.en-US.80Y.0...

  • Page 154: Maintaining Operational Readiness

    ► Use personal protective equipment (work clothes, work shoes, gloves, safety goggles) when handling the machine. Maintaining operational readiness Regular care and maintenance is a basic requirement for ensuring that your machine re- mains functional and safe to operate. 154 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 155: General Notes

    For the maintenance of cardan shafts, the instructions in this manual always apply. If there are no specific instructions in this manual, the instructions in the supplied manual from the respective cardan shaft manufacturer apply. Original operating instructions NOVACAT V 9200 | 155 3879.en-US.80Y.0...

  • Page 156: Cardan Shaft

    If the cardan shaft is brand new and after a longer standstill, clean it before initial com- missioning and lubricate it with universal grease, operating fluid code (IV), until grease escapes at the bearing points. See "Operating fluid specification" on page 213. 156 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 157 Maintenance Symbolic illustration of the possible lubricating points ▷ Dispose of escaping lubricant properly. ► Then lubricate the cardan shaft regularly according to the manufacturer's instructions / lubrication schedule. Original operating instructions NOVACAT V 9200 | 157 3879.en-US.80Y.0...

  • Page 158: Condition-Based Maintenance

    ► When knives are removed, ensure that no one present can be injured by knives lying around. 1 = Blade wrench 2 = Mower disc 3 = Mower blade 4 = Blade holder 158 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 159 Clean the contact surfaces of the blade and contact surfaces on the blade holder and mower disc, use the blade wrench if necessary. ► Perform the same process on all blades if necessary. Original operating instructions NOVACAT V 9200 | 159 3879.en-US.80Y.0...
  • Page 160 (see arrow imprinted on the blade). ► Swing the blade wrench back to the starting position; the blade holder is pressed against the contact surface of the blade and thereby holds the blade in position. 160 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 161: Replacing The Roller Conditioner Belts

    Tractor engine turned off, parking brake applied, ignition key removed and stored. 1 = Adjusting nut 2 = Bracket 3 = Washer Implementation Remove the cover ▷ Remove the side guard: Release 2x screw (14) Original operating instructions NOVACAT V 9200 | 161 3879.en-US.80Y.0...
  • Page 162 Check the tension pulley run Check the running of the tension pulley after each conversion in the drive The tension pulley must run in alignment with the drive belt. See figure 162 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 163: Replacing The Tine Conditioner Drive V-Belt

    Tractor engine turned off, parking brake applied, ignition key removed and stored. Implementation Remove the inner side guard: Release 2x screw (S). Pull the side guard up using the handle (G). Original operating instructions NOVACAT V 9200 | 163 3879.en-US.80Y.0...
  • Page 164 Check the tension pulley run. Set the belt tension to the factory setting: Tip of pointer (Z) = parallel with the lower edge of the washer under the adjusting nut (M). 164 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 165: Tine Conditioner Tines And Tine Fasteners Assembly Work

    Condition-based maintenance 10 Reassemble the machine in reverse order. Tine conditioner tines and tine fasteners assembly work Original operating instructions NOVACAT V 9200 | 165 3879.en-US.80Y.0...
  • Page 166 PTO shaft switched off • Tractor engine turned off, parking brake applied, ignition key removed and stored. Disassembling the tines and tine fastener Implementation ► Remove the screw (1) and cover (2). 166 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 167 ► Drive out the dowel pin using a pin punch; if necessary, adjust the clamping pressure of the assembly aid accordingly. ► Remove the assembly aid. ► Remove the individual parts. Original operating instructions NOVACAT V 9200 | 167 3879.en-US.80Y.0...
  • Page 168 8 = 13x36 mm dowel pin 9 = M8x55 DIN931 screw Implementation ► Assemble the individual parts, paying particular attention to the installation position of the bracket (1), rubber buffer (2) and tines (5-6) as shown! 168 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 169 Make sure that the hole of the tines is aligned and the slot in the dowel pin is pointing in the direction of the tip of the tine. Original operating instructions NOVACAT V 9200 | 169 3879.en-US.80Y.0...
  • Page 170 Drive the dowel pin to the stop and remove the assembly mandrel. ► Remove the assembly aid. ► Attach the cover (2) and M8x55 screw (1) and tighten. ► Perform the same process on all conditioner tines if necessary. 170 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 171: Tine Conditioner Rotor Tines Installation Positions

    Condition-based maintenance Tine conditioner rotor tines installation positions Overview of the individual installation positions of the rotor tines. = Installation position with tines = Installation position without tines Original operating instructions NOVACAT V 9200 | 171 3879.en-US.80Y.0...

  • Page 172: Predetermined Maintenance

    Daily maintenance Daily maintenance must be performed at the start of each workday, before using the ma- chine. 172 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 173: Checking The Hydraulic System

    If the leak cannot be eliminated, the respective hydraulic component must be replaced immediately. ▷ Before all maintenance and repair work on the hydraulic system, the hydraulic sys- tem must be depressurized. Original operating instructions NOVACAT V 9200 | 173 3879.en-US.80Y.0...

  • Page 174: Checking / Replacing Lighting Bulbs

    Assemble the new light in reverse order. ► Perform function test. ► Dispose of defective light properly. Replacing the tail light / brake light (USA lighting) LED lights with built-in bulbs. 174 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 175: Checking / Replacing Warning Signs, Warning Triangles, Warning Foils

    Warning signs, warning triangles, and warning foils consist of a slide (different materials) and a layer of light-reflecting material applied to it. The design and assembly positions may vary depending on the machine and the destina- tion country. Original operating instructions NOVACAT V 9200 | 175 3879.en-US.80Y.0...
  • Page 176 Replace warning signs, warning triangles, and warning foils damaged by weather or mechanical influences immediately (see spare parts list). When replacing warning signs, the assembly direction of the warning sign stripes must be observed! 176 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 177: Once After 1 Hour

    Tractor engine turned off, ignition key removed and stored, parking brake applied. • Cardan shafts disconnected if necessary. • Cover removed on the respective drive to be checked. Implementation ► Read and note the lasered bushing number on all installed taper bushings. Original operating instructions NOVACAT V 9200 | 177 3879.en-US.80Y.0...

  • Page 178: Tightening The Blade Screws

    ► When knives are removed, ensure that they cannot fall unpredictably from tables, work surfaces or the like. ► When knives are removed, ensure that no one present can be injured by knives lying around. 178 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 179 88.5072 lbf ft.; switch to the next adjacent mower disc only after this. ▷ Repeat the process until all blade screws on all mower discs of the entire mower have been checked. Original operating instructions NOVACAT V 9200 | 179 3879.en-US.80Y.0...

  • Page 180: Once After 8 Hours

    Tractor engine turned off, parking brake applied, ignition key removed and stored. Implementation Remove the inner side guard: Release 2x screw (S). Pull the side guard up using the handle (G). Remove the inner cover: Remove 3x screw (S) 180 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 181 If the tension pulley does not run exactly parallel, repeat the process from step 4. Carry out the assembly in reverse order! Perform the same processes on both sides of the machine. Original operating instructions NOVACAT V 9200 | 181 3879.en-US.80Y.0...

  • Page 182: Every 50 Hours

    Tractor engine turned off, parking brake applied, ignition key removed and stored. Implementation ► Remove the inner side guard: Release 2x screw (S). ► Pull the side guard up using the handle (G). 182 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 183: Lubricating The Roller Conditioner Roller Bearings

    Tractor engine turned off, ignition key removed and stored, parking brake applied. Implementation ► Lubricate all existing lubricating points on the drive side. Grease nipple (S) ► Lubricate all existing lubricating points on the side opposite the drive. Original operating instructions NOVACAT V 9200 | 183 3879.en-US.80Y.0...

  • Page 184: Mower Blade Holder Wear Check

    If it is determined that the blade screw has obviously already loosened, then do not check the blade screw anymore, but replace it with a new blade screw together with a new nut. 184 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 185 Free the area around the blade screw and the hole of contamination. ► Reassemble the blade screw as disassembled and tighten with 88.5072 lbf ft.. ► The mower blade can then be reassembled if necessary (observe direction of rotation). Original operating instructions NOVACAT V 9200 | 185 3879.en-US.80Y.0...

  • Page 186: Lubricating The Tine Conditioner

    ► Clean the grease gun nozzle before the lubrication process. ► Do not use dirty grease, but dispose of it properly. Implementation ► Clean the grease nipple (1, 2) of contaminants. 186 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 187: Lubricating The Roller Conditioner

    ► Clean the grease nipple before the lubrication process. ► Clean the grease gun nozzle before the lubrication process. ► Do not use dirty grease, but dispose of it properly. Implementation ► Clean the grease nipple (19) of contaminants. Original operating instructions NOVACAT V 9200 | 187 3879.en-US.80Y.0...

  • Page 188: First After 50 Hours, Then Every 100 Hours

    Tractor engine turned off, parking brake applied, ignition key removed and stored. • Cover removed 1 = Adjusting nut 2 = Bracket 3 = Washer Implementation Check that the edge of the bracket (2) is flush with the washer (3). 188 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 189: Every 100 Hours

    Machine parked on a level and stable surface in narrow working position. • Tractor lower linkage height set to approximately 29.5275 in.. • Tractor engine turned off, ignition key removed and stored, parking brake applied. Original operating instructions NOVACAT V 9200 | 189 3879.en-US.80Y.0...

  • Page 190: Roller Conditioner Cleaning

    Tractor engine turned off, parking brake applied, ignition key removed and stored. Implementation ► Open and remove the covers for the maintenance openings (4, 5, 6) on both sides of the roller conditioner. 190 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 191: Checking / Correcting The Roller Conditioner V-Belt Tension

    Tractor and machine parked on a level and stable surface and secured against rolling away. • PTO shaft switched off • Tractor engine turned off, parking brake applied, ignition key removed and stored. • Cover removed Original operating instructions NOVACAT V 9200 | 191 3879.en-US.80Y.0...

  • Page 192: Replacing The Roller Conditioner Belts

    Close the crank lock (4) to secure the crank (5) in the position. Perform the same processes on both sides of the machine. Replacing the roller conditioner belts If the drive belts exhibit damage or wear, they must be replaced. 192 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 193 Remove the cover ▷ Remove the side guard: Release 2x screw (14) ▷ Pull the side guard up using the handle (15) ▷ Remove the inner cover: Release 2x screw (16) Original operating instructions NOVACAT V 9200 | 193 3879.en-US.80Y.0...

  • Page 194: First After 100 Hours, Then Annually

    The tension pulley must run in alignment with the drive belt. See figure First after 100 hours, then annually Every 150 hours Lubricating the cutter bar drive shafts Preparation • Lubricant operating fluid code (IV) according to operating fluid specification, amount as needed. 194 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 195: Every 300 Hours

    In order to be able to replace the lubricant as completely as possible, it is necessary to bring the lubricant to approximately operating temperature. We recommend performing the change on warm days at >59 °F. Original operating instructions NOVACAT V 9200 | 195 3879.en-US.80Y.0...
  • Page 196 Reattach the drain plug and tighten it. ► Remove the filler plug. ► Fill with fresh lubricant. ► Clean the filler plug, reattach it with a new seal and tighten it. 196 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 197: Changing The Roller Conditioner Gear Oil

    Tractor and machine are parked on a level and stable surface and secured against roll- ing away. • Machine parked in working position • PTO shaft switched off • Tractor engine turned off, parking brake applied, ignition key removed and stored. Original operating instructions NOVACAT V 9200 | 197 3879.en-US.80Y.0...

  • Page 198: Changing The Cutter Bar Input Gearbox Oil

    Tractor PTO shaft switched off • Tractor and machine parked on a level and stable surface in working position. • Tractor engine turned off, ignition key removed and stored, parking brake applied. 198 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 199 Exceeding the maximum fill level! ► Fill the gear up to the upper marking on the dipstick. 11 Clean the fill level plug, screw it in with a new seal and tighten it. Original operating instructions NOVACAT V 9200 | 199 3879.en-US.80Y.0...

  • Page 200: Cutter Bar Oil Change

    2 = Oil filler plug / oil level plug 3 = Conveying cone 4 = Mower disc 5 = Cutter bar 6 = Skid 7 = Cutter bar input gearbox 8 = Oil drain plug 200 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 201: Changing The Mower Input Gearbox Oil

    In order to be able to replace the lubricant as completely as possible, it is necessary to bring the lubricant to approximately operating temperature. We recommend performing the change on warm days at >59 °F. Original operating instructions NOVACAT V 9200 | 201 3879.en-US.80Y.0...
  • Page 202 ► Remove the oil filler plug and fill with fresh gear oil. ► Reattach the oil filler plugs and tighten them. ► Dispose of used oil and oily paper towels properly. 202 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 203: 1X Annually

    Tractor and machine parked on a level and stable surface in transport position. • Tractor engine turned off, ignition key removed and stored, parking brake applied. • Machine secured against unintentional lowering by propping it up. • Gear oil approximately at operating temperature Original operating instructions NOVACAT V 9200 | 203 3879.en-US.80Y.0...
  • Page 204 When propping up, make sure that the cutter bar is not inclined on the wide side, but is aligned absolutely horizontal. Otherwise, the oil level at the oil filler plug will not be dis- played correctly. Symbolic illustration Not aligned correctly horizontally! 204 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 205 Clean the filler plug, reattach it with a new seal and tighten it. ► Free the area around the filler plug of contamination. ► Dispose of paper towels contaminated with lubricant properly. Original operating instructions NOVACAT V 9200 | 205 3879.en-US.80Y.0...

  • Page 206: Checking / Correcting The Mower Input Gearbox Oil Level

    If the oil level is outside the tolerance range, refill fresh gear oil. ► Check the oil level using the oil dipstick. Correct the oil level if necessary. ► Reattach the oil filler plug and tighten it. 206 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 207: Checking / Filling Up The Cutter Bar Input Gearbox Oil Level

    2 = Oil drain plug Implementation Free the areas around the fill level plug of contamination. Remove the fill level plug and fill with new lubricant gradually up to the upper marking on the dipstick. Original operating instructions NOVACAT V 9200 | 207 3879.en-US.80Y.0...

  • Page 208: After Each Season (Winter Storage)

    Machine is parked on a level and stable surface and secured against rolling away. • Tractor engine turned off, ignition key removed and stored. Preparation • High pressure cleaner • Preservative oil 208 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 209: Every 4 Years

    ► Only nitrogen may be used to fill the hydraulic pressure accumulator. ► The hydraulic pressure accumulator must be depressurized on the liquid side during fill- ing. Original operating instructions NOVACAT V 9200 | 209 3879.en-US.80Y.0...

  • Page 210: Every 6 Years

    ► Depressurize the hydraulic system before connecting or disconnecting the hydraulic ho- ses. ► Before disconnecting the hydraulic hoses or maintenance or repair work, depressurize the hydraulic system. ► In case of injury, consult a physician immediately. 210 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 211: Lubrication Schedules

    “Operating fluids and fill quantities” (lV), etc. Observe the instructions of the manufacturer Lubricate every “X” operating hours _____ solid connecting lines - standard part - - - - dashed connecting lines - optional part Original operating instructions NOVACAT V 9200 | 211 3879.en-US.80Y.0...
  • Page 212 Predetermined maintenance 212 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 213: Operating Fluids

    Lubricating points (al- (IV) Lithium universal NLGI 12 as needed so with grease nip- grease ples) Mower central lubrica- (IV) Lithium universal NLGI 12 as needed tion system (option) grease Original operating instructions NOVACAT V 9200 | 213 3879.en-US.80Y.0...
  • Page 214 Conditioner gear Fully synthetic ISO VG class 0.7 liters gear oil for high temperature lu- brication Cutter bar angular (VIII)- Gear oil 75W-90 GL5 1.2 liters gear Gas tank Nitrogen As needed 214 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 215: Advice And Support

    ► After completing the work, check loosened screw connections for tight fit and safety and protective devices for correct function. Lighting Lighting completely without function Causes and remedies ► Fuse defective. ▷ Replace with fuse of the same specification. Original operating instructions NOVACAT V 9200 | 215 3879.en-US.80Y.0...

  • Page 216: Conditioner Blockages

    Therefore, blockages can occur even in situations that are normally unproblematic. Inappropriate driving speed increases the possibility of a blockage and at the same time re- duces the conditioning quality. 216 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 217 If the blockage is difficult to remove, it may be helpful to cut up the mowed material manual- Removing blockages on the tine conditioner Example of right tine conditioner 4-stage adjusting lever for conditioning intensity. Adjusting lever for the swath plates (swath width). Original operating instructions NOVACAT V 9200 | 217 3879.en-US.80Y.0...
  • Page 218 To make it easier to remove the blockage, reduce the conditioning intensity of the condi- tioner by turning the crank (1)! Note the number of revolutions performed, in order to be able to restore the original value after removing the blockage. 218 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...

  • Page 219: Select Control Emergency Operation

    Executing the desired hydraulic function • - Screw in the assigned valve knob • - Actuate the control valve on the tractor (the hydraulic function is executed) • Then unscrew the assigned valve knob again Original operating instructions NOVACAT V 9200 | 219 3879.en-US.80Y.0...

  • Page 220: Vibrations During Mowing Operation With The Tine Conditioner

    Vibrations during mowing operation with the tine conditioner If tines are lost on the tine conditioner, the conditioner rotor becomes unbalanced and there are noticeable and sometimes audible vibrations during operation. 220 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 221 Replace lost or damaged tines / tine fasteners immediately. ► Perform assembly work according to the maintenance instructions. See "Tine condition- er tines and tine fasteners assembly work" on page 165. Original operating instructions NOVACAT V 9200 | 221 3879.en-US.80Y.0...

  • Page 222: Electrical System

    SV Right Cross Flow SV Left Cross Flow Left Cross Flow Swath comb Left flow control valve Right flow control valve Right Cross Flow SV Left Cross Flow SV Right Cross Flow 222 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 223 Schedules Legend Valve Function Auto pressure switch Right lifting angle E2.2 Left lifting angle E2.1 PTO speed input E1.2 Right side angle E1.1 Left side angle Electric lubrication pump option Original operating instructions NOVACAT V 9200 | 223 3879.en-US.80Y.0...
  • Page 224 Left excavation angle Connection options X1 A CAN I / O connection Right excavation angle Terminal connection Side guard poppet valve Y4.1 Transport folding Left mower poppet valve Left damping poppet valve 224 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 225 Schedules 3879_Cable harness MW NC V8400-9200 basic_MB03 Legend Valve Function Fuse box Y4.1 Transport folding Left mower poppet valve Terminal connection Right mower poppet valve Transport folding Lock poppet valve Original operating instructions NOVACAT V 9200 | 225 3879.en-US.80Y.0...
  • Page 226 Schedules 226 | Original operating instructions NOVACAT V 9200 3879.en-US.80Y.0...
  • Page 227 PÖTTINGER Service-Partner A well-developed network of service dealers is available to you worldwide. This physical proximity guarantees a fast supply of spare parts and enables optimal product delivery and setting of the machine by expert personnel. Our services: • Competence through regular training for expert personnel. •...
  • Page 228 3879.en-US.80Y.0...

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