Related Manuals for Pottinger NOVACAT 8600
Summary of Contents for Pottinger NOVACAT 8600
- Page 1 Operator‘s manual Nr. 99+3841.EN.80K.0 Translation of the original Operating Manual Disc mower NOVACAT 8600 Collector (Type PSM 3841 : + . . 01028)
- Page 2 Dear Farmer You have just made an excellent choice. Naturally we are very happy and wish to congratulate you for having chosen Pöttinger. As your agricultural partner, we offer you quality and efficiency combined with reliable servicing. In order to assess the spare-parts demand for our agricultural machines and to take these demands into consideration when developing new machines, we would ask you to provide us with some details.
- Page 3 INSTRUCTIONS FOR Dokument PRODUCT DELIVERY PÖTTINGER Landtechnik GmbH Industriegelände 1 A-4710 Grieskirchen Tel. 07248 / 600 -0 Telefax 07248 / 600-2511 According to the product liability please check the above mentioned items. Please check. Machine checked according to delivery note. All attached parts removed. All safety equipment, drive shaft and operating devices at hand.
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Page 4: Table Of Contents
TABLE OF CONTENTS Table of contents WARNING SIGNS ELECTRO-HYDRAULICS Recommendations CE sign ................5 Disruptions and remedies to power failure ....44 for work safety Meaning of warning signs ..........5 TECHNICAL DATA All points refering ATTACHING TO TRACTOR Technical data .............. 45 to safety in this Attaching implement to tractor ........ -
Page 5: Warning Signs
WARNING SIGNS CE sign The CE sign, which is affixed by the manufacturer, indicates out ward ly that this machine con forms to the engineering guideline regulations and the other relevant EU guidelines. Recommendations EU Declaration of Conformity (see supplement) for work safety By signing the EU Declaration of Conformity, the ma nu fac tu r er declares that the machine being All points referring... -
Page 6: Attaching To Tractor
ATTACHING TO TRACTOR Attaching implement to tractor Centre-mount (M) mower unit to tractor Setting upper link height using spindle Safety hints: - Adjust lower link accordingly. - By turning upper link spindle (16) the cutting height is see supplement- adjusted. - Secure the lower hydraulic link so that the appliance A1 points 7.), 8a. -
Page 7: Attaching Implement To Tractor
ATTACHING TO TRACTOR To make the connection to the tractor Fitting drive shaft Important! Operation: - Before operating for the first time, drive shaft is to be checked and adapted if necessary. See alse chapter Before putting - Connect the 3-channel plug to the DIN 9680 socket "Drive Shaft"... -
Page 8: Hydraulic Connection
ATTACHING TO TRACTOR Hydraulic connection Minimal hydraulic system: 1 x single-action hydraulic connection (EW) with unpressurized backflow (T) 1 x double-action hydraulic connection (DW), for the starting lock Optimal hydraulic system: 1 x single-action hydraulic connection (EW) with unpressurized backflow (T) 1 x double-action hydraulic connection (DW) for the starting lock 1 x double-action hydraulic connection (DW) for the... -
Page 9: Observe Rotation Direction Of Cutting Discs
ATTACHING TO TRACTOR Observe rotation direction of cutting discs - Select appropriate rotation direction for the drive - If the necessary p.t.o. rotation direction cannot be selected from the tractor, rotate the mechanism (G) 180°. Note! Before reinstalling a gearing on the machine: - Swap ventilation screw and drain plug 180°... -
Page 10: Transport
TRANSPORT Conversion from working to transport position Safety • Before swivelling the cutter bar up, turn Precaution! off the drive and wait for the mower discs to come to a complete standstill. Changing from working position • Make sure that swivel area is free and that to transport nobody is standing in the danger area. -
Page 11: Lowering Into Eld Transport Position
TRANSPORT Driving on public roads • Observe the official regulations of your country. • Driving on public roads must be carried out in the transport position only • Protection devices must be in proper condition. • Before travelling bring all swivelling parts into their correct positions and secure against dangerous changes to position. - Page 12 TRANSPORT Unhitch device from tractor Safety Caution! note: Only park the mower combination in the Only park the disc working position (both mower units are mower on firm, folded down). Maximum danger of tipping level ground and over if the mower combination is parked ensure a secure in the transport position.
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Page 13: Operation
OPERATION Important points before starting work Safety hints: 1. Check 5. Stay clear while engine is running. see supplement-A1 - Check the condition of knives and the knife holder. points 1. - 7.) - Check cutting drums for damage (see also chapter "Maintenance"). -
Page 14: Mow
OPERATION 1. Adjust cutting height by turning upper link spindle (inclination of the cutting discs max. 5°). 2. To mow, gradually supply power to the p.t.o. before entering the crop and bring the mowing discs up to full revs. Smoothly increase the p.t.o. speed, in order to avoid noises in the free-wheel conditioned by the system. -
Page 15: Working On Slopes
OPERATION Working on slopes Take care when turning on slopes! Safety advice • Reduce speed in curves accordingly. The tractor's travelling characteristics are influenced by the weight (G) of the mower unit. This can lead to • It is better to travel in reverse on a slope than to carry out a risky dangerous situations, especially on slopes. -
Page 16: Power Control - Operation
POWER CONTROL - OPERATION Control panel Display indicator: • Main indicator Note!! • Special menu Always store - SET control panel in a weather-resistant (Settings for machines, setting the time differences, location. setting the speed control) - TEST (sensor test) - DATA (software versions, operating hours) •... -
Page 17: Button Functions
POWER CONTROL - OPERATION Button functions Take note! Buttons to start a swivelling function When the “Transport position” selection button "STOP"button Function of “Raise mower units” buttons is pressed then • By pressing one of the buttons, the corresponding all functions are Button function: stopped - This button has a preselection function... -
Page 18: Set-Menu
POWER CONTROL - OPERATION SET-menu Note! The following menu pages are displayed by pressing the Navigating to “Menu” button on the console input fields takes place with the Meanings of Indicators: arrow buttons Choice of machine types on the console Configuration of machines Adjustable types: NC 8600 / NC 8600 Collector Centre mower available... -
Page 19: Test-Menu
POWER CONTROL - OPERATION TEST-menu Note! The following menu pages are displayed by pressing the Navigating to Meanings of Indicators: “Menu” button on the console. input fields takes place with the In the left field the sensor function during p.t.o still arrow buttons The TEST menu comes after the SET menu stand is checked. -
Page 20: Diagnosis Function
POWER CONTROL - OPERATION Diagnosis function Monitoring the job calculator for - Operating voltage - Power supply sensor - Short circuit to earth or 12 V - Parting of a cable - Overload Switch outputs (Example: Y1 = raise distributing valve) With fault recognition - the alarm mask appears and an alarm signal is... -
Page 21: Isobus - Terminal
ISOBUS - TERMINAL Job calculator with additional Variant ISO board Operation with an ISO control terminal Joystick ISO Control panel ISO bus adaptor 10 Ampere - Sicherung Tractor cable with ISO Variant Operation via ISO Bus tractor terminal Display Tractor terminal 473A2000.0 - 21 - 0901_GB-ISOBUS-Terminal_3841... -
Page 22: Operation Iso-Terminal
ISOBUS - TERMINAL Operation ISO-terminal Note! A malfunction caused through incorrect sensor values can put the control into an undefined state. Pressing the STOP button for 10 seconds will reset the control to the normal sta- te. This is confir- med by an audible signal. -
Page 23: Button Indication
ISOBUS - TERMINAL Button indication Start menu Transport menu T1 STOP T2 Change to page 2 (Switch to mask (F4)) T2 Work menu T3 Swing cross conveyor belts out T3 Transport menu T4 Swing cross conveyor belts in Data menu T7 Change from working position to road transport position Set menu T8 Raise cutter bars into road transport position... - Page 24 ISOBUS - TERMINAL Set menu Increase relieving pressure Decrease relieving pressure Activate/deactivate front mower Activate/deactivate cross conveyor belt T7 Navigating the “Time-traverse dependant lowering/raising” menu - change to screen (F7) T8 Navigating the “Test” menu change to screen (F8) T9 Navigating the “Calibrating lateral traversing” menu change to screen (F9) Meanings of Indicators: Adjusting time or traverse dependant lowering/raising...
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Page 25: Diagnosis Function
ISOBUS - TERMINAL Diagnosis function Monitoring the job calculator for Operating voltage Power supply sensor Short circuit to earth or 12 V Parting of a cable Overload Switch outputs (Example: Y1 = raise distributing valve) Diag With fault recognition - the alarm mask appears and an alarm signal is audible - the relevant symbol and fault appears A fault is confirmed with the “ACK”... -
Page 26: Joystick - Mower Con Guration
ISOBUS - TERMINAL Joystick - Mower Configuration On the joystick there are 8 equal function buttons (1 – 8), a green clearing button (A0) and a level switch (E1/E2/E3). Eight different functions can be grouped per level (E1/E2/E3) with the buttons = max. 24 various functions can be carried out with the joystick. Checking the joystick function buttons grouping From the Start menu commence by pushing T8. -
Page 27: Conditioner
(Pos. 3). However the crop should not be chopped. Correct belt tension Check X2 size NOVACAT 8600: X2 = 164 mm (side mowers) Position of the rotor prongs Pos. Z1: position of the rotor prongs for normal operating conditions Pos. -
Page 28: Dismounting And Mounting The Conditioner
CONDITIONER Dismounting and mounting the conditioner Attention! 1. Loosen locking mechanism (1) and swing 3. Remove belts Before dismounting protection (2) up. - Release the tension using lever (3) beforehand the conditioner reduce the relief hydraulic pressure. Otherwise the danger exists that the mounting frame of the cutter bar could... - Page 29 CONDITIONER 6. Always park conditioner (CR) steadfast. Optional • Spring loaded positioning bolt 7. Mount the guard (5) Remove linch pin (V1) and release bolts • Pos. A = released • Pos. B = Locked This guard (5) prevents the penetration of dirt into the gear area.
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Page 30: Mowing Without Conditioner
CONDITIONER Mowing without Conditioner Take particular notice when the conditioner is detached rom the cutter bar Safety hint A machine with a conditioner (CR) as a complete unit is fitted with proper protection elements. Should the conditioner be detached however, the mowing unit no longer has complete protection covering. - Page 31 NOVACAT 8600 (Type 384) NOVACAT 8600 Collector (Type 3841) - 31 - 0700-D ROTOR_3841...
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Page 32: Roller Conditioner
CONDITIONER Roller Conditioner Note! Dismounting and Settings mounting the roller conditioner -see chapter Side pressure springs „CONDITIONER“ - to set the gap between the rubber cylinders - adjustable through screw (B) Cleaning and maintenance Clean with water after every operation - the rubber cylinders - the side bearing (if using a high pressure cleaner see chapter... -
Page 33: Cross Conveyor Belt
CROSS CONVEYOR BELT Operating methods Note! 1. Mowing with cross conveyor belts swung in (3 swaths) The mower unit can be used in three ways. The cross conveyor belts are fixed to the mower units and therefore always swing with them when changing from transport to working position. -
Page 34: Swath Courses
CROSS CONVEYOR BELT Swath courses Mowing with cross conveyor belt - Both conveyor belts transfer the cut forage to the centre to create a ”third swath” The swath width can also be narrowed using the extra rollers. Mowing without cross conveyor belt - The cut forage is deposited in the swath width of the conditioner (= single swath formation) - 34 -... -
Page 35: Dismounting The Cross Conveyor Belt
CROSS CONVEYOR BELT Dismounting the Cross Conveyor Belt 1. Bring the mower units to the pre-turnover position Attention! Stand the cross conveyor belt on level, firm ground only. When mounting and dismounting the cross conveyor belt ensure that nobody is between the mower combination and cross conveyor... -
Page 36: Mounting The Cross Conveyor Belt
CROSS CONVEYOR BELT 8. Unhitch the upper linkage - Loosen upper linkage (26) by turning spindle - Remove upper linkage pins (27) 9. Open the lower linkage bracket - Remove spring pin (24) and fold away lower linkage lock (25). - Leave danger area - Lower the mower unit mainframe until the lower linkage pins (29) are free... -
Page 37: Cross Conveyor Belt Operation
CROSS CONVEYOR BELT Cross conveyor belt operation Note! Regularly check the • Set the deflector (P) so that the cut forage is thrown belt run to prevent to the middle of the cross conveyor belt. premature * Cross conveyor belt speed can be set via the control wear and tear (see operating console description) (see chapter... -
Page 38: Maintenance
MAINTENANCE Safety point Parking in the ope Safety points! • Turn engine off when ad ju st ment, service and repair When parking in the open for work is to be done. long periods of time, clean • Turn engine off piston rods and then coat when ad ju st ment, with grease. -
Page 39: Oil Change On Cutter Bar
Too waste oil. much old oil remains stuck to the gearwheels Quantity: and because NOVACAT 8600: 3,5 Liter SAE 90 of this any suspended matter present cannot be removed from the Cutter bar oil level check gearing. • Under normal operating conditions, oil is to be replenished annually. -
Page 40: Gearing Maintenance
MAINTENANCE Gearing maintenance Note: Under normal Starting transmission operating - Change oil after the first 50 operating hours. conditions, oil is - Change oil after 100 at the latest. to be replenished annually (OIL LEVEL). Quantity: 4,3 Liter SAE 90 510.101 Angular gear - Change oil after the first 50 operating hours. -
Page 41: Setting The Eld Transport Position (End-Of Run Turns)
MAINTENANCE Setting the field transport position (end-of run turns) The following guide is valid for both cutter bars. 1. Set sensors´ gap (2 mm). 2. Raise both cutter bars until hydraulic cylinders have travelled in to a measurement of ”1100 mm”. 3. -
Page 42: Cross Conveyor Belt Maintenance
MAINTENANCE Cross conveyor belt maintenance Important! • Set belt tension by turning the punched disk (L) Check belt run after • Set the position of the rollers by moving the tensioning 10, 25, 50 hours block (S) and then every 50 hours thereafter Set rollers so belt runs in the middle The belt must not... -
Page 43: Checking Wear On Mowing Blade Holders
MAINTENANCE Checking wear on mowing blade holders Wearing parts are: Attention! - mounting of mowing blades (30) Danger of accident - bolts of mowing blades (31) if wearing parts are worn If such wearing parts are worn out they must not be used any longer. -
Page 44: Holder For A Quick Change Of Cutter Blades
MAINTENANCE Holder for a quick change of cutter blades Changing the Cutter Blades Attention! 1. Insert lever from left or right side on the cutter disc Take note! ”Pos A” until it stops. For Your Safety Damaged, buckled 2. Swing lever from ”pos. A” to ”pos. B” and push the and worn out •... -
Page 45: Electro-Hydraulics
ELECTRO-HYDRAULICS Disruptions and remedies to power failure The hydraulic block is located under the front protective When there is a disruption in the electrical unit, the cover. required hydraulic function can be carried out by means of an emergency application. To carry out the desired hydraulic function - Screw in the correct valve knob - Turn on servo-valve on the towing vehicle... -
Page 46: Technical Data
TECHNICAL DATA Technical data NOVACAT 8600 Collector Description (Type 3841) Three-point linkage Kat III No. of mowing discs 2 x 7 No. of knives per disc Required power [kw/PS] 110 / 150 Coverage up to [ha/h] 10,0 Max. p.t.o. speed... -
Page 47: The De Ned Use Of The Mower Unit
The defined use of the mower unit The „NOVACAT 8600 Collector (Type PSM 3841)“ mower is intended solely for normal use in agricultural work. • The mowing of grassland and short stemmed fodder. -
Page 48: Supplement
SUPPLEMENT GB-Anhang Titelblatt _BA-Allgemein... - Page 49 The original cannot be copied ... Things will run better with genuine Pöttinger parts • Quality and precise fitting The decision must be made, ”original” or ”imitation”? The decision is often governed by price and a ”cheap buy” can sometimes be very expensive. - Operating safety.
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Page 50: Recommendations For Work Safety
Recommendations for work safety SUPPLEMENT - A Recommendations for work safety 6.) Transport of persons prohibited All points refering to safety in this manual are in di ca ted a. The transport of persons on the machine is not permitted. by this sign. -
Page 51: Driveshaft
DRIVESHAFT Supplement - B Matching driveshaft to tractor Rules for working To determine the actual length re qui red, hold the two Never exceed the ma xi mum p. t. o. speed when using halves of the driveshaft side by side. the implement. - Page 52 DRIVESHAFT Supplement - B How a cam type cut out safety clutch works This overload clutch switches the torque transmitted to zero if overloaded. To revert to normal operation, stop the p.t.o. drive briefly. The clutch reengages at a speed below 200 rpm. IMPORTANT! Re-engaging is also possible by decreasing the p.t.o.
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Page 53: Lubrication Chart
FETT Schmierplan Plan de graissage Lubrication chart alle X Betriebsstunden Toutes les X heures de service after every X hours operation 40 F alle 40 Fuhren 40 F Tous les 40 voyages 40 F all 40 loads 80 F alle 80 Fuhren 80 F Tous les 80 voyages 80 F... - Page 54 FETT 10W-30 (II) (4000 ha) LEVEL min. LEVEL ± 20 302-07-02 0700-SCHMIERPLAN_3841 - 54 -...
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Page 57: Hydraulics Plan
SERVICE Hydraulics plan P Pump T Tank 1 Load sensing connection (LS) 2 Adjusting screw for hydraulic system 302-07-09 Legend: Y11 Cross conveyor belt - swing (dw) Distributing valve - lower Y12 Cross conveyor belt - swing (dw) Distributing valve - raise Y13 Seat valve - right hydraulic relief Seat valve - right mower unit Y15 Seat valve - left hydraulic relief... - Page 58 SERVICE Connection diagram Note! All connector diagrams are viewed from outside. Colour code: blue brown green gnge green/yellow grey black white Legend: Distributing valve - lower Y10 - Distributing valve - raise Y11 Cross conveyor belt - swing (dw) Seat valve - right mower unit Y12 Cross conveyor belt - swing (dw) Seat valve - Filling right hydraulic relief Sensor - r.p.m.
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Page 59: Electrical Wiring Diagram (Hydraulic Relief)
SERVICE Electrical wiring diagram (Hydraulic relief) Note! All connector diagrams are viewed from outside. Colour code: blue brown green gnge green/yellow grey black white Legend: Y13 Seat valve - right hydraulic relief Y15 Seat valve - left hydraulic relief Pressure sensor Connection plug 0700-GB SERVICE_3841 - 59 -... -
Page 60: Connection Diagram (Cross Conveyor Belt)
SERVICE Connection diagram (Cross conveyor belt) Note! All connector diagrams are viewed from outside. Colour code: blue brown green gnge green/yellow grey black white Legend: Y16 Flow control - right cross conveyor belt Y17 Flow control - left cross conveyor belt Sensor - right cross conveyor belt Y18 Seat valve - on/off right cross conveyor belt S10 Sensor - left cross conveyor belt... -
Page 61: Repairs On The Cutter Bar
REPARAIR INSTRUCTIONS Repairs on the cutter bar • Adjust markings in a line (K1, K2). • Only screw the nut (M) on when there is sufficient thread length in order to prevent any damage. • Secure nut (M) against loosening. - with „Loctite 242“... -
Page 62: Combination Of Tractor And Mounted Implement
IMPORTANT! ADDITIONAL INFORMATION Combination of tractor and mounted implement The mounting of implements on the front or rear three point linkage shall not result in exceeding the maximum permissible weight, the permissible axle loads and the tyre load carrying capacities ot the tractor. The front axle of the tractor must always to be loaded with at least 20 % of the unladen weight of the tractor. - Page 63 IMPORTANT! ADDITIONAL INFORMATION 3. CALCULATION OF THE REAL FRONT AXLE LOAD T V tat (If with the front mounted implement (G ) the required minimum front ballasting (G ) cannot be reached, the weight of the front mounted V min implement has to be increased to the weight of the minimum ballasting at the front!) Record the calculated real front axle load and the permissible front axle load of the tractor into the table.
- Page 64 (full address of company - where this concerns authorized agents within the Common Market, also state the company name and manufacturer) declare in sole responsibility, that the product Disc mower NOVACAT 8600 Collector Type 3841 __________________________________________________________________________ (make, model) to which this certi cate applies, conforms to the basic safety and health requirements of...
- Page 65 Im Zuge der technischen Weiterentwicklung La société PÖTTINGER Landtechnik GmbH Following the policy of the PÖTTINGER arbeitet die PÖTTINGER Landtechnik améliore constamment ses produits grâce Landtechnik GmbH to improve their products GmbH ständig an der Verbesserung ihrer au progrès technique. as technical developments continue, Produkte.
- Page 66 PÖTTINGER Landtechnik GmbH A-4710 Grieskirchen Telefon: +43 7248 600-0 Telefax: +43 7248 600-2513 e-Mail: info@poettinger.at Internet: http://www.poettinger.at PÖTTINGER Deutschland GmbH Verkaufs- und Servicecenter Recke Steinbecker Strasse 15 D-49509 Recke Telefon: +49 5453 9114-0 Telefax: +49 5453 9114-14 e-Mail: recke@poettinger.at PÖTTINGER Deutschland GmbH Servicecenter Landsberg Spöttinger-Straße 24 Postfach 1561...
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