Pottinger MERGENTO VT 9220 Original Operating Instructions
Pottinger MERGENTO VT 9220 Original Operating Instructions

Pottinger MERGENTO VT 9220 Original Operating Instructions

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Original operating instructions
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MERGENTO VT 9220
2310
Machine no.: +..00001
2310.en-US.80X.0

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Summary of Contents for Pottinger MERGENTO VT 9220

  • Page 1 Original operating instructions Merger MERGENTO VT 9220 2310 Machine no.: +..00001 2310.en-US.80X.0...
  • Page 2 Spare parts lists are available exclusively via MyPÖTTINGER. • Individual information, such as operating instructions and maintenance information for your machines, is available on MyPÖTTINGER in “My Machines” at any time after regis- tration. Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 3 The operating instructions are part of the machine, therefore hand them over to the new own- er when passing on the machine. Train the new owner, and refer the owner to the aforemen- tioned instructions. Your PÖTTINGER service team wishes you much success. Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 4 Text sections marked in this way contain information on the topic of environmental protec- tion. Directional information Directional information (such as left, right, front, rear) is given based on the normal “working direction of travel” of the machine. Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 5 Figures may contain additional inserted symbols, arrows and other lines that are used to im- prove the comprehensibility of the image content, or are intended to draw attention to a spe- cific area of the image. Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 6 PÖTTINGER. If you have not received this email, please contact your local dealer. Your dealer can fill out the delivery declaration online. Austria PÖTTINGER Landtechnik GmbH Industriegelände 1 4710 Grieskirchen Phone+43 7248 600-0 Fax+43 7248 600-2513 info@poettinger.at Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 7 Change index Date Index Reason for change Changed chapter Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 8: Table Of Contents

    Qualification of the personnel.................... Performing maintenance work..................Organizational measures....................Ensuring operational safety....................Special dangers........................ Warning signs........................Operational danger zone....................Traffic safety equipment....................Attaching the safety chains (depending on destination country)........Attaching the anti-theft device................... Parking brake........................Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 9 “Test” submenu “1.1” selection - Voltage values on the control unit......... 110 “Test” submenu “1.1” selection / Error list................. 111 “Test” submenu “1.2” selection - Voltage values on the CAN IO module......115 Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 10 Prerequisites for commissioning a cardan shaft............158 Setting the cross conveyor belt run / feed plate............161 Swath curtain (option) operation / setting..............163 Possible swath formations....................167 Expander........................169 Flow control valve......................171 Coupling..........................172 10 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 11 Maintaining operational readiness..................214 General notes........................214 Cardan shaft........................215 Jack lifting points....................... 216 Hydraulic relief........................217 Condition-based maintenance Cross conveyor belt......................219 Replacing the spring tines (pick-up).................. 221 Cleaning the electrohydraulic valves................. 222 Original operating instructions MERGENTO VT 9220 | 11 2310.en-US.80X.0...
  • Page 12 Every 1000 hours or annually................... 244 Changing the chassis wheel hub bearing grease............244 Every 2 years or every 4000 hectares................245 Hydraulic oil / filter....................... 245 Every 4 years........................248 12 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 13 Hydr. raking height adjustment cable harness (option)............. 272 Standard cable harness....................275 Supplement to the USA / CANADA operating instructions USA / CANADA English warning signs................282 Safely towing loads......................286 Original operating instructions MERGENTO VT 9220 | 13 2310.en-US.80X.0...
  • Page 14: Truck Transport

    ► Remove fasteners from the truck loading area. ► Lift the machine from the loading area. ► Remove lifting gear ► Loading the machine: Carry out the process in reverse order. 14 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 15: Screw Tightening Torques Factory Standard

    230 Nm 81000 N 320 Nm 115000 N M 20 x 1.5 460 Nm 134000 N 650 Nm 189000 N M 24 x 2 780 Nm 188000 N 1090 Nm 265000 N Original operating instructions MERGENTO VT 9220 | 15 2310.en-US.80X.0...
  • Page 16: Design And Function

    Brake power regulator Manually adjustable in steps. Left rear lighting support Warning sign with lighting for driving in poor visibility and darkness on public traffic areas. 16 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 17 Left front lighting support Warning sign with lighting for driving in poor visibility and darkness on public traffic areas. Support leg Parking the machine without a tractor. Gear pump Hydraulic pressure supply Original operating instructions MERGENTO VT 9220 | 17 2310.en-US.80X.0...
  • Page 18 Design and function 18 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 19: Retrofit Program

    Design and function Retrofit program The retrofit program of PÖTTINGER Landtechnik GmbH offers a wide range of retrofit op- tions. Your service dealer will be pleased to provide you with further information. Original operating instructions MERGENTO VT 9220 | 19 2310.en-US.80X.0...
  • Page 20: At A Glance

    The following data can be read on the type plate, depending on the machine type and de- sign. Data Data Chassis number Year of manufacture Model Model year Vehicle identification number Axle loads per axle Type Drawbar load Serial number Permissible total weight Base weight 20 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 21: Technical Data

    Lighting 7-pole plug according to DIN-ISO 1724 Electrohyd. single belt operation 3-pole plug according to DIN 9680 Never exceed the maximum filling pressure when the tire is cold. This is specified on the tire sidewall. Original operating instructions MERGENTO VT 9220 | 21 2310.en-US.80X.0...
  • Page 22: Hydraulics

    Lateral adjustment of the cross con- Double-acting veyor belts The cross conveyor belts and the pick-up are driven by the hydraulic pump, which is oper- ated by the tractor PTO shaft. 22 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 23: Expert 75 Terminal

    SELECT CONTROL terminal Voltage 8 to 24 V DC Standard 12 V DC Display 4.3” TFT color display Keyboard Membrane keypad with backlight Connection cable 1x 8-pole plug - power supply Original operating instructions MERGENTO VT 9220 | 23 2310.en-US.80X.0...
  • Page 24: Description

    Description Declaration of conformity 24 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 25: Intended Use

    Processing of surfaces that consist completely or partially of sand, stone or asphalt. • Keeping animals on the machine. • Immersion in liquids during transport, operation or storage of the machine. Original operating instructions MERGENTO VT 9220 | 25 2310.en-US.80X.0...
  • Page 26: Safety And Environment

    Such obligations may, for example, relate to the wearing of personal protective equipment or to traffic regulations. • Workshop equipment appropriate for the work is absolutely essential for carrying out testing, setting and repair work. 26 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 27: Ensuring Operational Safety

    Perform maintenance work as described in this manual completely and at the specified intervals, or have it performed at a specialist workshop. • Do not make any changes to the software on programmable control systems. Original operating instructions MERGENTO VT 9220 | 27 2310.en-US.80X.0...
  • Page 28: Special Dangers

    Skin, eye or respiratory tract irritation due to oils, greases, solvents and cleaning agents! ► Observe the applicable safety regulations for the respective product. ► Ensure sufficient ventilation. ► Use personal protective equipment such as protective clothing, protective gloves / safe- ty goggles. 28 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 29 ► Slow down, reduce the PTO shaft speed and continue driving at reduced speed until the danger zone has been left. ► In case of doubt, stop and switch off the PTO shaft until the possibility of danger can be excluded. Original operating instructions MERGENTO VT 9220 | 29 2310.en-US.80X.0...
  • Page 30: Warning Signs

    French! See also “Supplement to the USA / CANADA operating instructions”. Explanation Pos. Warning signs Meaning Risk of crushing for hands! Do not reach in- to the crushing danger zone as long as parts can move there. 30 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 31 - maintain safety distance. Maintain sufficient distance from hot surfa- ces. Recommended speed range during opera- tion. Danger due to flung out parts when the en- gine is running - maintain safety distance. Original operating instructions MERGENTO VT 9220 | 31 2310.en-US.80X.0...
  • Page 32 Explanation Pos. Warning signs Meaning Not applicable Risk of crushing for hands! Do not reach in- to the crushing danger zone as long as parts can move there. 32 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 33 Risk of crushing for hands! Do not reach in- to the crushing danger zone as long as parts can move there. Maintain sufficient distance from hot surfa- ces. View of bottom cross conveyor belt bracket Original operating instructions MERGENTO VT 9220 | 33 2310.en-US.80X.0...
  • Page 34 On both sides of the machine. Do not clean with a high pressure cleaner! Load from above! Do not stand in the swing area of machines. On both sides of the machine. 34 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 35: Operational Danger Zone

    ► Check safety devices for completeness and operational readiness before commission- ing. ► Before commissioning and during operation, direct all people away from the danger zone around the machine. Marking = danger zone of the machine Original operating instructions MERGENTO VT 9220 | 35 2310.en-US.80X.0...
  • Page 36: Traffic Safety Equipment

    White front position light on both sides of the machine Orange reflectors on both sides of the machine Warning sign on both sides of the machine Orange reflectors on both sides of the machine 36 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 37 White front position light on both sides of the machine SMVI emblem Red reflective foil on both sides of the machine LED tail lights on both sides of the machine Maximum permitted speed depending on destination country Original operating instructions MERGENTO VT 9220 | 37 2310.en-US.80X.0...
  • Page 38: Attaching The Safety Chains (Depending On Destination Country)

    Also see operating instructions of the tractor manufacturer. Attaching the anti-theft device ► Attach an anti-theft device on both sides of the lower link rocker and secure with pad- locks as shown. 38 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 39: Parking Brake

    Applying / releasing the parking brake Implementation ► Bring the hand crank into its working position: Press the hand crank (2) in against the spring effect to unlock it and turn it outward as shown. Original operating instructions MERGENTO VT 9220 | 39 2310.en-US.80X.0...
  • Page 40 ► Make sure that the parking brake has been released completely. ► Bring the hand crank into park position: Press the hand crank (2) in against the spring effect to unlock it and turn it inward as shown below. 40 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 41: Disposal Of The Machine

    Remove lubricants such as gear oil, hydraulic oil, etc. from parts before scrapping them Disposing of rubber parts / tires • Take tires with and without rims and other rubber parts to the appropriate recycling cen- ter. Original operating instructions MERGENTO VT 9220 | 41 2310.en-US.80X.0...
  • Page 42: Control Terminal Operation

    ISOBUS Shortcut Button (ISB): Stops all functions on all connected ISOBUS ma- chines that have been activated with an ISOBUS control system. After pressing the ISB, the ISB alarm mask is displayed: 42 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 43 When selecting input fields that require the entry of text, numbers or a selection of prede- fined options, the corresponding input mask is automatically displayed. See "Input masks" on page 45.See "Selection masks" on page 47. Original operating instructions MERGENTO VT 9220 | 43 2310.en-US.80X.0...
  • Page 44: Assembling The Expert 75 Isobus Terminal

    ► Insert the plug of the ISOBUS cable into the socket on the interface cable. ► Insert the plug for the power supply on the interface cable into the power outlet. 44 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 45: Removing The Expert 75 Terminal

    Call up selection mask on terminal with scroll wheel (rotary pulse encoder): Turn the ro- tary pulse encoder in the appropriate direction and press the integrated key when the input field is reached. Original operating instructions MERGENTO VT 9220 | 45 2310.en-US.80X.0...
  • Page 46 Positive (+) or negative (-) numerical value Input mask for lowercase letters. Press to switch to uppercase letter input. Input mask for uppercase letters. Press to switch to special character input. 46 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 47: Selection Masks

    In some instances, it is necessary to activate or deactivate functions by means of an input field. Displaying the selection mask Selection masks are only displayed if functions can be selected or deselected. Original operating instructions MERGENTO VT 9220 | 47 2310.en-US.80X.0...
  • Page 48 Tap the line with the desired option, preselect via scroll wheel. ► Confirm the entry with the softkey and exit the menu. Alternatively, discard the se- lection with the softkey and exit the menu without making any changes. 48 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 49: Switching The Expert 75 Terminal On/Off And "Start" Menu

    “START” menu appears. If the “START” menu is not displayed automatically, the termi- nal memory may be full. In this case, memory must be freed by deleting data. See op- erating instructions for the terminal. Original operating instructions MERGENTO VT 9220 | 49 2310.en-US.80X.0...
  • Page 50 Softkeys or function keys (according to the position of the softkeys) Softkeys or Explanation F-keys Stop End all hydraulic / electrical processes that have been started via the control system. “WORK” menu Operating mode (“WORK” menu) is called up. 50 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 51: Expert 75 "Work" Menu Selection

    In the “Start” menu, the “Work” menu is called up by pressing the softkey or by pressing the corresponding function key (F-key). Depending on the current position of the machine, different display views are possible. Original operating instructions MERGENTO VT 9220 | 51 2310.en-US.80X.0...
  • Page 52 Control terminal operation Symbolic illustration 1 (“Work” menu) Symbolic illustration 2 (“Work” menu) 52 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 53 Control terminal operation Symbolic illustration 3 (“Work” menu) Symbolic illustration 4 (“Work” menu) Original operating instructions MERGENTO VT 9220 | 53 2310.en-US.80X.0...
  • Page 54 Control terminal operation Symbolic illustration 5 (“Work” menu) Symbolic illustration 6 (“Work” menu) 54 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 55 The “Ground adaptation active” symbol is displayed sep- arately for the left and right belt. Cardan shaft speed Cardan shaft stationary or display of the cardan shaft speed [rpm] Optical speed display of the cardan shaft Original operating instructions MERGENTO VT 9220 | 55 2310.en-US.80X.0...
  • Page 56 Only drive in the field with increased ground clear- ance and never further than necessary. • Never participate in public road traffic with increased ground clearance. • Watch out for obstacles in the vicinity! E.g. lines, eaves, trees. 56 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 57 Stop End all hydraulic / electrical processes that have been started via the control system. Back Switch back to the next higher menu level. In this case, to the “Start” menu. Original operating instructions MERGENTO VT 9220 | 57 2310.en-US.80X.0...
  • Page 58 Then move the belt units to the upper headland posi- tion using the “red” control unit on the tractor. The belt connection occurs automatically when the belt units are moved in narrow working position to the upper headland position. 58 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 59 = green / inactive = black The left belt unit is preselected for lifting / lowering. The left belt unit is lifted / lowered using the “red” control unit of the tractor. Original operating instructions MERGENTO VT 9220 | 59 2310.en-US.80X.0...
  • Page 60 The symbol goes out five seconds after the end posi- tion is reached. Before road transport, the following points must be checked: ○ Cardan shaft is switched off ○ Swath curtain is retracted 60 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 61 The display of the key can be switched on and off in the “Set” submenu “1.3” - Automatic cross conveyor belt. Original operating instructions MERGENTO VT 9220 | 61 2310.en-US.80X.0...
  • Page 62 69. Deselecting the “Work” menu Implementation ► Pressing the softkey or pressing the corresponding function key switches back to the next higher menu level. In this case, to the “Start” menu. 62 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 63: Expert 75 "Set" Menu Selection

    Directly touching the different tabs of the submenus on the touchscreen. ▷ Alternatively, the softkeys can also be used to switch between the submenus. Press the keys repeatedly until the desired menu is opened. Symbolic illustration (“Set” menu) Original operating instructions MERGENTO VT 9220 | 63 2310.en-US.80X.0...
  • Page 64: Set" Submenu "1.1" Selection - Automatic Lifting

    “START” menu" on page 49. Calling up submenu “1.1” Implementation Pressing the softkey or pressing the corresponding function key (F-key) calls up the “Set” menu. Here the submenu is automatically displayed first. 64 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 65 By “tapping” in the input field, a keyboard is dis- played and the specified value can be changed. Specified values (stored in the Config menu) can- not be fallen below or exceeded. Original operating instructions MERGENTO VT 9220 | 65 2310.en-US.80X.0...
  • Page 66: Set" Submenu "1.2" Selection - Start-Up And Stopping Time

    Here the submenu is automatically displayed first. Switch to submenu 1.2. ▷ Touching the tab on the touchscreen switches to submenu 1.2. ▷ Alternatively, softkey can be used to switch to submenu 66 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 67: Set" Submenu "1.3" Selection - Automatic Cross Conveyor Belt

    “Set” submenu “1.3” selection - Automatic cross conveyor belt Prerequisite • “Start” menu called up on the terminal. See "Switching the EXPERT 75 terminal on/off and “START” menu" on page 49. Original operating instructions MERGENTO VT 9220 | 67 2310.en-US.80X.0...
  • Page 68 Automatic cross convey- Switch automatic cross conveyor belt on / off If the automatic belt is deselected, the icon is not dis- or belt on / off played in the “Work” menu. 68 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 69: Set" Submenu "1.4" Selection - Hydraulic Raking Height Setting.(Option)

    “START” menu" on page 49. Calling up submenu “1.4”(standard) Implementation Pressing the softkey or pressing the corresponding function key (F-key) calls up the “Set” menu. Here the submenu is automatically displayed first. Original operating instructions MERGENTO VT 9220 | 69 2310.en-US.80X.0...
  • Page 70 By “tapping” on the softkey, the display of the raking height setting on / off hydraulic raking height setting is switched on or in the work menu” softkey off in the “Work” menu. 70 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 71 (F-key). ► The operation of the hydraulic raking height setting takes place according to the preced- ing description. Original operating instructions MERGENTO VT 9220 | 71 2310.en-US.80X.0...
  • Page 72: Set" Submenu "2" Selection - Arrangement Of The Softkeys In The Work Menu

    Switch to submenu 2. ▷ Touching the tab on the touchscreen switches to submenu 2. ▷ Alternatively, the softkey can be pressed repeatedly until the sub- menu is opened. 72 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 73 Softkeys or function keys (according to the position of the softkeys) Softkeys or Explanation F-keys Reset The position of the softkeys in the “Work” menu is reset to the factory setting. Original operating instructions MERGENTO VT 9220 | 73 2310.en-US.80X.0...
  • Page 74: Expert 75 "Config" Menu Selection

    “Config” menu. Here the submenu is automatically displayed first. Navigating through the submenus takes place by: ▷ Directly touching the different tabs of the submenus on the touchscreen. 74 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 75 Back Switch back to the next higher menu level. In this case, to the “Start” menu. Scroll right Key to scroll right in the submenu tabs. Original operating instructions MERGENTO VT 9220 | 75 2310.en-US.80X.0...
  • Page 76: Config" Submenu "1.1" Selection - General Configurations

    Press and hold the softkey or the corresponding function key (F-key) 10 seconds to call up the “Config” menu. Here the submenu is automatically displayed first. Symbolic illustration (“Config” submenu “1.1”) 76 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 77 Configure the “hydraulic raking height setting” option By “tapping” on the softkey, the “hydraulic raking height setting” option is activated or deselected. TIP: Can only be activated if the option is available on the machine. Original operating instructions MERGENTO VT 9220 | 77 2310.en-US.80X.0...
  • Page 78: Config" Submenu "1.2" Selection - Machine Data

    Switch to submenu 1.2. ▷ Touching the tab on the touchscreen switches to submenu 1.2. ▷ Alternatively, softkey can be used to switch to submenu Symbolic illustration (“Config” submenu “1.2”) 78 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 79: Config" Submenu "2" Selection - Reset To Factory Settings

    Here the submenu is automatically displayed first. Switch to submenu 2. ▷ Touching the tab on the touchscreen switches to submenu 2. ▷ Alternatively, softkey can be used to switch to submenu Original operating instructions MERGENTO VT 9220 | 79 2310.en-US.80X.0...
  • Page 80: Config" Submenu "3" Selection - Developer Menu

    In this case, to the “Start” menu. “Config” submenu “3” selection - Developer menu This menu is reserved exclusively for service technicians. 80 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 81 After entry of the PIN code, the display automatically jumps to the submenu ▷ Alternatively, the softkey can be pressed repeatedly until the sub- menu is opened. Symbolic illustration (“Config” submenu “3.1 - 3.2”) Original operating instructions MERGENTO VT 9220 | 81 2310.en-US.80X.0...
  • Page 82: Config" Submenu "4" Selection - Emergency Mode

    In this case, to the “Start” menu. “Config” submenu “4” selection - Emergency mode Prerequisite • “Start” menu called up on the terminal. See "Switching the EXPERT 75 terminal on/off and “START” menu" on page 49. 82 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 83 In the event of a sensor defect, emergency mode can be activated. In emergency mode, the cultivation of the field can still be complet- By “tapping” on the softkey, emergency mode is switched on or off in case of a sensor defect. Original operating instructions MERGENTO VT 9220 | 83 2310.en-US.80X.0...
  • Page 84: Config" Submenu "5" Selection - Manual Operation

    Switch to submenu 5. ▷ Touching the tab and subsequently the tab on the touchscreen switches to submenu 5. ▷ Alternatively, the softkey can be pressed repeatedly until the sub- menu is opened. 84 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 85: Config" Submenu "5.1" Selection - Lift - Lower Belt Units Manual Operation

    “Config” submenu “5.1” selection - Lift - lower belt units manual operation Prerequisite • “Config / 5” submenu called up on the terminal. See "“Config” submenu “5” selection - Manual operation" on page 84. Original operating instructions MERGENTO VT 9220 | 85 2310.en-US.80X.0...
  • Page 86 Lift / lower belt units from / to working position to headland position Valve Y5.2 / left and Y3.2 / right Valve active (lamp green) Valve not active (lamp white) Error on valve (lamp red) 86 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 87: Config" Submenu "5.2" Selection - Lift - Transport Position Belt Units Manual Operation

    Manual operation" on page 84. Calling up submenu “5.2” Implementation Press and hold the softkey or the corresponding function key (F-key) 10 seconds to call up the “Config / 5 / 5.1” menu. Original operating instructions MERGENTO VT 9220 | 87 2310.en-US.80X.0...
  • Page 88 Switch to submenu 5.2. ▷ Touching the tab on the touchscreen switches to submenu 5.2. ▷ Alternatively, softkey can be used to switch to submenu Symbolic illustration (“Config” submenu “5.2”) 88 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 89 Y10 Transport lock valve Valve active (lamp green). Valve not active (lamp white). Error on valve (lamp red). B8 Right transport folding angle sensor Angle sensor error-free Error on angle sensor Original operating instructions MERGENTO VT 9220 | 89 2310.en-US.80X.0...
  • Page 90: Config" Submenu "5.3" Selection - Lateral Displacement Belt Units Manual Operation

    Switch to submenu 5.3. ▷ Touching the tab on the touchscreen switches to submenu 5.3. ▷ Alternatively, the softkey can be pressed repeatedly until the sub- menu is opened. 90 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 91 Right belt unit prese- lection: Working width active = green / inac- tive = black The right belt unit is moved using the “green” control unit of the tractor. Original operating instructions MERGENTO VT 9220 | 91 2310.en-US.80X.0...
  • Page 92 Right superelevated trans- port position Y11 Decrease right Valves active (lamp green) working width valve Y12 Increase right Valves not active (lamp white) working width valve Error on respective valve (lamp red) 92 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 93: Config" Submenu "5.4" Selection - Belt Direction Manual Operation

    Switch to submenu 5.4. ▷ Touching the tab on the touchscreen switches to submenu 5.4. ▷ Alternatively, the softkey can be pressed repeatedly until the sub- menu is opened. Original operating instructions MERGENTO VT 9220 | 93 2310.en-US.80X.0...
  • Page 94 Y21 Right belt unit drive valve, belt direc- Valve active (lamp green) tion center swath (left) Y20 Right belt unit drive valve, belt direc- Valve not active (lamp white) tion outside swath (right) Error on valve (lamp red) 94 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 95: Config" Submenu "5.5" Selection - Hydraulic Raking Height Setting Manual Operation

    Switch to submenu 5.5. ▷ Touching the tab on the touchscreen switches to submenu 5.5. ▷ Alternatively, the softkey can be pressed repeatedly until the sub- menu is opened. Original operating instructions MERGENTO VT 9220 | 95 2310.en-US.80X.0...
  • Page 96 B16 Left raking height setting angle sensor Angle sensor error-free Error on angle sensor Y26 Left raking height setting valve Valve active (lamp green) Valve not active (lamp white) Error on valve (lamp red) 96 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 97: Config" Submenu "6.1" Selection - Calibrate The Belt Units

    Switch to submenu 6.1. ▷ Touching the tab and subsequently the tab on the touchscreen di- rectly opens the submenu ▷ Alternatively, the softkey can be pressed repeatedly until the sub- menu is opened. Original operating instructions MERGENTO VT 9220 | 97 2310.en-US.80X.0...
  • Page 98 Display of the current values of angle sensor B7 (left) and angle sensor B8 (right). Specification in [mV] Stored values of angle sensors B7 and B8, af- ter calibration at the measured position. Specification in [mV] 98 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 99: Config" Submenu "6.2" Selection - Calibrate The Hydraulic Raking Height Setting

    Touching the tab on the touchscreen switches to submenu 6.2. ▷ Alternatively, the softkey can be pressed repeatedly until the sub- menu is opened. Original operating instructions MERGENTO VT 9220 | 99 2310.en-US.80X.0...
  • Page 100: Expert 75 "Service" Menu Selection

    In this case, to the “Start” menu. EXPERT 75 “Service” menu selection The “Service” menu is used to display or reset maintenance-relevant data (timer). 100 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 101 Softkeys or function keys (according to the position of the softkeys) Softkeys or F- Explanation keys Stop End all hydraulic / electrical processes that have been started via the control system. Original operating instructions MERGENTO VT 9220 | 101 2310.en-US.80X.0...
  • Page 102: Expert 75 "Data" Menu Selection

    See "Switching the EXPERT 75 terminal on/off and “START” menu" on page 49. Calling up the “Data” menu Implementation Pressing the softkey or pressing the corresponding function key (F-key) calls up the “Data” menu. 102 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 103 (the ISOBUS connection cable of the tractor must be connected to the Expert 75 of the machine). This evaluation is not available for the “Select Control 3.0 terminal”. Display in hectares [ha] The values in this menu cannot be reset to zero. Original operating instructions MERGENTO VT 9220 | 103 2310.en-US.80X.0...
  • Page 104: Data" Submenu "Customer Orders 1 To 10" Selection

    Calling up the “Data” submenu / Customer orders 1 to 10 Implementation Pressing one of the softkeys or pressing the corresponding function key (F-key) calls up the respective “Customer orders 1 to 10” menu. 104 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 105 Symbolic illustration (“Data” submenu “Customer orders 1 to 10” / time display of the or- der) Symbolic illustration (“Data” submenu “Customer orders 1 to 10” / area display of the or- der) Original operating instructions MERGENTO VT 9220 | 105 2310.en-US.80X.0...
  • Page 106 Operating time of the machine in transport position for the currently se- lected customer order Display in hours [h] and minutes [min] absolute, or percent [%] of the total operating time 106 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 107 Switch directly between customer orders 1 to 10 Scroll down Switch directly between customer orders 1 to 10 Switch time / area Switch between time display and area display of the customer order. Original operating instructions MERGENTO VT 9220 | 107 2310.en-US.80X.0...
  • Page 108: Expert 75 "Test" Menu Selection

    Directly touching the different tabs of the submenus on the touchscreen. ▷ Alternatively, the softkeys can also be used to switch between the submenus. Press the keys repeatedly until the desired menu is opened. 108 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 109 Switch back to the next higher menu level. In this case, to the “Start” menu. Scroll right Key to scroll right in the submenu tabs. Scroll left Key to scroll left in the submenu tabs. Original operating instructions MERGENTO VT 9220 | 109 2310.en-US.80X.0...
  • Page 110: Test" Submenu "1.1" Selection - Voltage Values On The Control Unit

    “Test” menu. Here the submenu is automatically displayed first. Symbolic illustration (“Test” submenu “1.1”) Display Pos. Explanation Current supply voltage for control unit in volts Current supply voltage for sensors in volts 110 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 111: Test" Submenu "1.1" Selection / Error List

    (F-key) calls up the “ERROR - Error list” menu. If an error occurs during operation of the machine, the display immediately jumps to the error list and displays the active error. Original operating instructions MERGENTO VT 9220 | 111 2310.en-US.80X.0...
  • Page 112 (masked) by the user so that the alarm message no longer occurs until the next restart (active / inactive and suppressed). ATTENTION: Suppression is intended only for emergencies. Have the error re- paired as soon as possible. 112 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 113 Delete error Pressing and holding the key deletes the entire error list. Error list ► Possible error messages are described below. Original operating instructions MERGENTO VT 9220 | 113 2310.en-US.80X.0...
  • Page 114 Cable break and lines Important: In the event of a sensor de- fect, it is still possible to con- tinue driving by activating emergency operation until the repair takes place promptly. 114 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 115: Test" Submenu "1.2" Selection - Voltage Values On The Can Io Module

    Here the submenu is automatically displayed first. Switch to submenu 1.2. ▷ Touching the tab on the touchscreen switches to submenu 1.2. ▷ Alternatively, softkey can be used to switch to submenu Original operating instructions MERGENTO VT 9220 | 115 2310.en-US.80X.0...
  • Page 116: Test" Submenu "2.1" Selection - General Lifting

    See "Switching the EXPERT 75 terminal on/off and “START” menu" on page 49. Calling up submenu “2.1” Implementation Pressing the softkey or pressing the corresponding function key (F-key) calls up the “Test” menu. 116 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 117 Current speed in revolutions per minute B01 Pressure sensor Pressure sensor error-free Error on pressure sensor Current input voltage [display range: 1000 - 6000 mV] Current hydraulic pressure [display range: 0 - 250 bar] Original operating instructions MERGENTO VT 9220 | 117 2310.en-US.80X.0...
  • Page 118: Test" Submenu "2.2" Selection - Headland Lifting

    Touching the tab on the touchscreen switches to submenu 2.2. ▷ Alternatively, the softkey can be pressed repeatedly until the sub- menu is opened. 118 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 119 B3 Right lifting sensor Sensor active (lamp green) Sensor not active (lamp white) Y3.2 Right lifting valve Valve active (lamp green) Valve not active (lamp white) Error on valve (lamp red) Original operating instructions MERGENTO VT 9220 | 119 2310.en-US.80X.0...
  • Page 120: Test" Submenu "2.3" Selection - Transport Lifting

    Touching the tab on the touchscreen switches to submenu 2.3. ▷ Alternatively, the softkey can be pressed repeatedly until the sub- menu is opened. 120 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 121 Current input voltage at angle sensor in mV [display range: 500 - 4500 mV] Y5 and Y5.1 Left Valves active (lamp green) transport folding valves Valves not active (lamp white) Error on respective valve (lamp red) Original operating instructions MERGENTO VT 9220 | 121 2310.en-US.80X.0...
  • Page 122: Test" Submenu "2.4" Selection - Transport Lateral Displacement

    Switch to submenu 2.4. ▷ By touching the tab on the touchscreen, the submenu is opened di- rectly. Touching the tab on the touchscreen switches to submenu 2.4. 122 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 123 Control terminal operation ▷ Alternatively, the softkey can be pressed repeatedly until the sub- menu is opened. Symbolic illustration (“Test” submenu “2.4”) Original operating instructions MERGENTO VT 9220 | 123 2310.en-US.80X.0...
  • Page 124 Right superelevated transport position Y11 Decrease Valves active (lamp green) right working width valve Valves not active (lamp white) Y12 Increase right working width valve Error on respective valve (lamp red) 124 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 125: Test" Submenu "2.5" Selection - Hydraulic Raking Height Setting.(Option)

    Touching the tab on the touchscreen switches to submenu 2.5. ▷ Alternatively, the softkey can be pressed repeatedly until the sub- menu is opened. Original operating instructions MERGENTO VT 9220 | 125 2310.en-US.80X.0...
  • Page 126 Current input voltage at angle sensor in mV [display range: 500 - 4500 mV] Y26 Left raking height Valve active (lamp green) setting valve Valve not active (lamp white) Error on valve (lamp red) 126 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 127: Test" Submenu "3" Selection - Belt Direction

    Switch to submenu 3. ▷ By touching the tab on the touchscreen, the submenu is opened directly. ▷ Alternatively, the softkey can be pressed repeatedly until the sub- menu is opened. Original operating instructions MERGENTO VT 9220 | 127 2310.en-US.80X.0...
  • Page 128 Valve not active (lamp white) Error on valve (lamp red) Y23 Left belt unit drive valve, belt direction Valve active (lamp green) outside swath Valve not active (lamp white) Error on valve (lamp red) 128 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 129: Test" Submenu "4" Selection - Isobus Connection To Tractor

    Switch to submenu 4. ▷ By touching the tab on the touchscreen, the submenu is opened directly. ▷ Alternatively, the softkey can be pressed repeatedly until the sub- menu is opened. Original operating instructions MERGENTO VT 9220 | 129 2310.en-US.80X.0...
  • Page 130: Pop-Up Notice Window

    Pop-up notice windows can appear on the touchscreen at any time. They point out the next step that is necessary for a particular activity. Some pop-up notice windows (currently pos. 6) require confirmation of an action. 130 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 131 The green control unit (P-) must be operated again in low headland position. Then move to the upper headland position so that the belt units connect in narrow position. Original operating instructions MERGENTO VT 9220 | 131 2310.en-US.80X.0...
  • Page 132: Select Control 3.0 Terminal Overview

    After folding into transport position, the cardan shaft still rotates. Preselection of the desired belt unit necessary. SELECT CONTROL 3.0 terminal overview Main components Pos. Name Housing (splash-proof IP44) Display Input keypad 132 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 133: Input Keypad

    ISOBUS control system on all connected machines. After pressing the ISB, the ISB alarm mask is displayed: Automatic belt Transport preselection Preselect left belt unit Preselect right belt unit Left swath placement Right swath placement Original operating instructions MERGENTO VT 9220 | 133 2310.en-US.80X.0...
  • Page 134 The display and processing of speed-relevant data is not available in the Select Control 3.0 terminal (e.g. the display in the Data menu regarding “total area cultivated”), since the speed signal of the tractor is not accepted. 134 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 135: Assembling The Select Control Terminal

    ► Insert the plug of the ISOBUS cable into the socket on the interface cable. ► Insert the plug for the power supply on the interface cable into the power outlet. Original operating instructions MERGENTO VT 9220 | 135 2310.en-US.80X.0...
  • Page 136: Removing The Select Control 3.0 Terminal

    Call up selection mask on terminal with scroll wheel (rotary pulse encoder): Turn the ro- tary pulse encoder in the appropriate direction and press the integrated key when the input field is reached. 136 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 137 Positive (+) or negative (-) numerical value Input mask for lowercase letters. Press to switch to uppercase letter input. Input mask for uppercase letters. Press to switch to special character input. Original operating instructions MERGENTO VT 9220 | 137 2310.en-US.80X.0...
  • Page 138: Selection Masks

    In some instances, it is necessary to activate or deactivate functions by means of an input field. Displaying the selection mask Selection masks are only displayed if functions can be selected or deselected. 138 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 139 Tap the line with the desired option, preselect via scroll wheel. ► Confirm the entry with the softkey and exit the menu. Alternatively, discard the se- lection with the softkey and exit the menu without making any changes. Original operating instructions MERGENTO VT 9220 | 139 2310.en-US.80X.0...
  • Page 140: Switching The Select Control 3.0 Terminal On/Off And "Start" Menu

    75 terminal, some of the Expert 75 softkeys (from the various submenus) are im- plemented as hardkeys (fixed input keys) on the Select Control 3.0. These hardkeys correspond to the requirements of the MERGENTO VT 9220. The softkeys in the Start menu of the Select Control 3.0 are analogous to the appear- ance of the softkeys of the Expert 75.
  • Page 141 On/off key: Switch terminal on/off. Home key: Switch directly from the submenus to the main menu of the Select Control 3.0. Pressing the key “VT” calls up the previous menu of the machine operation. Original operating instructions MERGENTO VT 9220 | 141 2310.en-US.80X.0...
  • Page 142 Left belt unit preselection key: The left belt unit is preselected for swiveling. The key lights up after the selection. The belt unit can be lifted or lowered by operating the “red” control unit on the tractor. 142 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 143 Expert 75 terminal. However, the positions are slightly offset due to the smaller display. Switching off the terminal Implementation ► Switch off terminal: Press the key 3 seconds. Original operating instructions MERGENTO VT 9220 | 143 2310.en-US.80X.0...
  • Page 144: Flaps / Cover / Auxiliary Equipment

    Tractor and machine parked on a level and stable surface in working position and se- cured against rolling away. • Tractor engine turned off, PTO drive switched off, ignition key removed and stored, and parking brake applied. • Front roller carrier in working position 144 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 145 Make sure that the front roller carrier is properly locked. Front roller carrier in service position / straw harvesting position ► Bring the front roller carrier into working position: Turn the locking pin (1) downward as shown. Original operating instructions MERGENTO VT 9220 | 145 2310.en-US.80X.0...
  • Page 146 The front roller carrier is thus unlocked and moves slightly downwards, depending on the setting of the return springs. ▷ Make sure that the locking pin (1) rests in the notch (2). 146 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 147: Support Leg Operation

    Tractor and machine parked on a level and stable surface in road transport position. • Tractor engine turned off, parking brake applied, ignition key removed and stored. • Support leg in road transport position as shown below. Original operating instructions MERGENTO VT 9220 | 147 2310.en-US.80X.0...
  • Page 148: Cardan Shaft Holder Operation

    In this case, the cardan shaft must be removed and stored hori- zontally to avoid damage due to deformation. See "Decommissioning the machine at the end of the season" on page 212. 148 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 149: Cover Operation

    Swing the cardan shaft holder (1) down further until the bolt (2) engages automatically. ▷ Push the cardan shaft together and insert it in the holder. Cover operation The cover is used to protect the central hydraulic and electrical components. Original operating instructions MERGENTO VT 9220 | 149 2310.en-US.80X.0...
  • Page 150 Lift the cover with the other hand, hold it and release the lever (2). ► Unlock the support (3) on the bottom of the cover and fold it down. ► Lower the cover and pin the support (3) in the bracket (4) as shown. 150 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 151 Fold the support (3) up with the other hand and engage it in the holder on the cover. ► Slowly lower the cover and press it down to lock it. ▷ The cover locks automatically. ► Lift the cover to make sure that the cover is properly locked. Original operating instructions MERGENTO VT 9220 | 151 2310.en-US.80X.0...
  • Page 152: Transport Locks

    Visual inspection on both sides of the machine if the locking hooks of the boom (V) are properly closed. Fig.: Example of right boom locking hooks ► Visual inspection on both sides of the machine if the belt units are properly engaged in the catch hooks. 152 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 153: Operation

    ≤ kg (G Total weight kg (T kg (T Front axle load ≤ kg V act V per kg (T ≤ kg (T Rear axle load ≤ kg H act H per Original operating instructions MERGENTO VT 9220 | 153 2310.en-US.80X.0...
  • Page 154: Determining The Tractor Ballasting Through The Weighing Method

    See tractor operating instructions. Weighing the total weight ► Drive the tractor including machine in transport position and ballast weights onto the scale with front and rear axle. 154 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 155 ), taking into account the tire load capacity. See tractor operating instructions. H per ► Check if the technical data for the tires and rims is in accordance with the specifications of the tractor manufacturer. See tractor operating instructions. Original operating instructions MERGENTO VT 9220 | 155 2310.en-US.80X.0...
  • Page 156: Determining The Tractor Ballasting Through Calculation

    ► Double the permissible tire load capacity according to the tractor operating instructions or from the tire manufacturer documentation (two tires per axle) and enter it in the num- ber table. 156 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 157: Setting / Conversion

    ► Setting work may only be carried out by appropriately instructed personnel. ► Wear corresponding personal protective equipment. ► Observe the operating safety and accident prevention regulations. ► Direct people out of the danger zone. Original operating instructions MERGENTO VT 9220 | 157 2310.en-US.80X.0...
  • Page 158: Prerequisites For Commissioning A Cardan Shaft

    A slide path (a) of 1.5748 in. must be present. If necessary, have the cardan shaft shortened by a service dealer. Check the permissible angling of the cardan shaft. See operating instructions for the car- dan shaft. 158 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 159 ► Remove the cardan shaft parts. ► Shorten the outer protective tube at the marked point. ► Shorten the inner protective tube by the same length as the outer protective tube. Original operating instructions MERGENTO VT 9220 | 159 2310.en-US.80X.0...
  • Page 160 Slowly increase the PTO shaft speed up to the nominal speed. • Switch off the PTO drive immediately if unusual noises or strong vibrations arise. In this case, troubleshoot the entire drive train before continuing to operate the machine. 160 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 161: Setting The Cross Conveyor Belt Run / Feed Plate

    Remove the linch pin (V) and tension the belt using the tension lever (S) until the previ- ously marked distance "XX” of 118.58244 in. - 118.70055 in. is reached. Tensioning the conveyor belt more than specified increases wear! Original operating instructions MERGENTO VT 9220 | 161 2310.en-US.80X.0...
  • Page 162 Risk of injury due to being pulled in! ► Direct people out of the danger zone around the machine. ► Do not approach the conveyor belt as long as it is moving. 162 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 163: Swath Curtain (Option) Operation / Setting

    The swath curtain position is not monitored by the control system! If the “swath curtain op- tion” is activated, a warning message is displayed before folding in road transport position, which draws attention to the swath curtain position. Original operating instructions MERGENTO VT 9220 | 163 2310.en-US.80X.0...
  • Page 164 ► Hydraulically retract the swath curtain to the stop before folding the machine in road transport position. 1 = Swath curtain Bringing the swath curtain into working position Prerequisite • Machine parked on a level and stable surface in headland position. 164 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 165 Swath curtain hydraulically retracted to the stop as shown. Implementation ► Pull on the spring-loaded locking pin (2), turn the locking pin and let it engage in un- locked condition as shown. ► Slowly swing the swath curtain down. Original operating instructions MERGENTO VT 9220 | 165 2310.en-US.80X.0...
  • Page 166 The swath curtain working depth can be adjusted to the raking height, and the longitudinal position can be adjusted to the present harvesting conditions. The swath curtain must be re- positioned on the carrier for this. 166 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 167: Possible Swath Formations

    (such as loader wagons). So that the sward is not destroyed, the adjustment of the working width is only performed in the headland by default. Original operating instructions MERGENTO VT 9220 | 167 2310.en-US.80X.0...
  • Page 168 Running direction of both separate cross conveyor belts to the left or to the right (left or right double swath). Right single swath Left single swath Left and right double swath 168 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 169: Expander

    Hook the expander on the eyelet as shown. ► Loop the expander around the hydraulic hoses as shown. ► Hook the other side of the expander to the opposite eyelet as shown. Original operating instructions MERGENTO VT 9220 | 169 2310.en-US.80X.0...
  • Page 170 Operation ▷ If the hydraulic hoses still hang very low, reduce the expander length further and encircle the hydraulic hoses in another loop as shown. 170 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 171: Flow Control Valve

    Flow control valve for the left cross conveyor belt ► Perform the same process on the flow control valve for the right cross conveyor belt. ▷ Close the cover if necessary. Original operating instructions MERGENTO VT 9220 | 171 2310.en-US.80X.0...
  • Page 172: Coupling

    ► Direct people out of the danger zone around the power lift. ► Do not step between the tractor and the machine when operating the power lift via ex- ternal keys. 172 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 173: Commissioning

    • Make sure that any transport locks have been removed. • Make sure that the (supplied) cardan shaft has been adapted to the tractor before com- missioning. Original operating instructions MERGENTO VT 9220 | 173 2310.en-US.80X.0...
  • Page 174: Attachment To The Tractor

    Figure: machine parked in road transport position Set both lower linkages parallel at the required setting for the height and width of the headstock and lock them against lateral movement. 174 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 175 Attach safety chains to the tractor (depending on destination country). See "Attaching the safety chains (depending on destination country)" on page 38. 10 Actuate the rear power lift and lift the drawbar until the support leg is unloaded. Original operating instructions MERGENTO VT 9220 | 175 2310.en-US.80X.0...
  • Page 176: Air Brake System (Option)

    ► Do not start driving until the pressure gauge of the air brake system on the tractor dis- plays at least 5,0 bar. 176 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 177 When coupling the supply line (red), the supply pressure coming from the tractor automatically pushes out the actuator button for the release valve on the trailer brake valve. Check the coupling points for correct seating and tightness. Original operating instructions MERGENTO VT 9220 | 177 2310.en-US.80X.0...
  • Page 178: Assembling The Select Control Terminal

    For assembly, see oper- ating instructions for the terminal. There is a bracket on the back of the terminal for mounting. ► Insert the plug for the power supply into the power outlet. 178 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 179: Assembling The Expert 75 Isobus Terminal

    Only when the mounting height is set correctly can it be ensured that the cross conveyor belts will work optimally in every operating situation and that the driving behavior is not im- paired during transport journeys. Original operating instructions MERGENTO VT 9220 | 179 2310.en-US.80X.0...
  • Page 180: Hydraulic Relief

    Setting the relief Prerequisite • Machine completely attached to a suitable tractor and secured against rolling away. • Tractor and machine parked on a level and stable surface in working position. 180 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 181 The figure shows both switch levers in the “Operation” position. Symbol explanation Symbol Meaning Operation Setting the relief for the left or right side of the machine. Implementation ► Turn the switch lever (1) to position as shown. Original operating instructions MERGENTO VT 9220 | 181 2310.en-US.80X.0...
  • Page 182 (R) for the right side of the machine, as shown below. This corresponds to the minimum relief required to be able to read the set pressure correctly on the pressure gauge. 182 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 183 If the relief has been set as required, set the switch lever (2) to the “Operation” position as shown below. The figure shows both switch levers in the “Operation” position. ► Set the switch lever (1) to the “Operation” position as shown above. Original operating instructions MERGENTO VT 9220 | 183 2310.en-US.80X.0...
  • Page 184: Pick-Up Working Depth Setting

    ► Direct people out of the danger zone around the power lift. ► Do not step between the tractor and the machine when operating the power lift via ex- ternal keys. 184 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 185 During setting work, PTO shaft and tractor engine switched off, parking brake applied, ignition key removed and stored. Implementation Lift the boom slightly on both sides, this makes it easier to operate the hand crank for the working depth setting. Original operating instructions MERGENTO VT 9220 | 185 2310.en-US.80X.0...
  • Page 186 Lower the boom and check the setting over a short distance during operation. ▷ If the setting is correct, then no further action is necessary. ▷ If the setting is not correct, then repeat the setting from point 1. 186 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 187 Check the setting over a short distance during operation. ▷ If the setting is correct, then no further action is necessary. ▷ If the setting is not correct, then repeat the setting from point 1. Original operating instructions MERGENTO VT 9220 | 187 2310.en-US.80X.0...
  • Page 188: Front Roller Settings

    Front roller support frame basic setting T = Support frame Implementation ► Perform basic setting of the support frame via the lower shackle of the chain and then secure the shackle again. 188 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 189 The most appropriate setting must be determined during operation. ► If necessary, perform the fine adjustment via the eyebolt (4). ▷ Retighten the lock nut on the eyebolt. ► Perform the same process on both sides of the machine. Original operating instructions MERGENTO VT 9220 | 189 2310.en-US.80X.0...
  • Page 190 If the setting of the life-net/roller carrier is changed, check the setting of the support frame again and correct it if necessary. Changing the setting of the life-net carrier may require adjusting the setting of the support frame! Implementation ► Remove the screws (5). 190 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 191 Loosen the screws (1) on both sides of the front roller slightly. ► Move the position of the front roller in the slotted hole (2) as needed. ► Retighten the screws (1) on both sides of the front roller. Original operating instructions MERGENTO VT 9220 | 191 2310.en-US.80X.0...
  • Page 192: Starting Work

    ► Switch off the PTO shaft and wait for the drive to come to a standstill before lifting the machine. NOTICE Damage when driving over obstacles! ► Drive with anticipation. ► If possible, remove known obstacles before starting work. 192 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 193: Cardan Shaft Permissible Joint Angles

    ► The maximum permissible joint angles during operation and when the cardan shaft is at a standstill must be observed! Data on the maximum permissible joint angles of the supplied cardan shaft can be found in the operating instructions of the cardan shaft manufacturer! Original operating instructions MERGENTO VT 9220 | 193 2310.en-US.80X.0...
  • Page 194: Transport Journey

    / setting" on page 163. Implementation Check lateral pendulum area of the tractor lower linkage. ▷ If necessary, correct so that the machine does not swing. Switch on the lighting. Carry out transport journey. 194 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 195: Turning Maneuvers On A Slope

    By changing the machine height, the center of gravity is also shifted upward. ► Approaching the position Prerequisites • Machine completely attached to a suitable tractor and secured. See "Attachment to the tractor" on page 174. Original operating instructions MERGENTO VT 9220 | 195 2310.en-US.80X.0...
  • Page 196 “Lower” and lower the belt units to the stop. ▷ Deactivate “elevated transport position” function: Press the key. A transport journey can then be performed as needed. See "Transport journey" on page 194. 196 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 197: Establishing The Working Position From The Road Transport Position

    Lower connections marked red) to Lift Operate the tractor control unit (hydraulic connections marked red) according to the in- structions through the pop-up windows and lower the booms to working position. Original operating instructions MERGENTO VT 9220 | 197 2310.en-US.80X.0...
  • Page 198: Establishing The Headland Position From The Working Position

    • when connecting the belt units using connecting hooks (at the smallest set working width) • when the working width of the belt units is to be changed 198 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 199 ► After the signal tone, set the tractor control unit to Lift again to lift the other belt unit into headland position as well. Original operating instructions MERGENTO VT 9220 | 199 2310.en-US.80X.0...
  • Page 200 Operation Headland position 200 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 201: Belt Unit Connection Operation

    ► Do not enter the danger zone of the machine as long as machine parts can move there. ► Check safety devices for completeness and operational readiness before commission- ing. ► Before commissioning and during operation, direct all people away from the danger zone around the machine. Original operating instructions MERGENTO VT 9220 | 201 2310.en-US.80X.0...
  • Page 202 Lift the belt units using the tractor control unit (hydraulic connections with red marking) into headland position. ▷ The extension of the connecting hook and the connection of the two belt units is performed automatically. 202 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 203 ► Set the tractor control unit (hydraulic connections with red marking) to “Lower” and lower the belt units until the upper edge of the boom is approximately horizontal to the ground. Original operating instructions MERGENTO VT 9220 | 203 2310.en-US.80X.0...
  • Page 204: Usage

    Machine components may have fractures that cannot be detected by visual inspection. ► Before each use, check all spring tines for faultless condition. ► Do not exceed the maximum PTO shaft speed of the machine! 204 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 205 See "Attachment to the tractor" on page 174. Implementation Approach the area to be cultivated with the machine. If necessary, use the “elevated transport position”. See "Elevated transport position" on page 195. Original operating instructions MERGENTO VT 9220 | 205 2310.en-US.80X.0...
  • Page 206 Select the curve radius according to the scale (max. swing area) on the head- stock bearing. See figure below. The PTO shaft does not need to be switched off while doing so. The machine does not need to be lifted into the headland. 206 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 207 Stop the tractor and switch off the PTO shaft. The machine can then be brought into road transport position if necessary. See "Establishing the road transport position from the headland position" on page 208. Original operating instructions MERGENTO VT 9220 | 207 2310.en-US.80X.0...
  • Page 208: Establishing The Road Transport Position From The Headland Position

    Bring the belt units to the widest working position, if not already done: Operate the trac- tor control unit (green connection marking) and adjust the belt units to the maximum working width. 208 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 209: Uncoupling

    Disconnecting the air brake system connecting lines Apply the parking brake on the tractor. Tighten the parking brake of the machine. Place wheel chocks. Disconnect red “Supply” line. Disconnect yellow “Brake” line. Original operating instructions MERGENTO VT 9220 | 209 2310.en-US.80X.0...
  • Page 210: Uncoupling The Machine From The Tractor

    See "Support leg operation" on page 147. Actuate the rear power lift and allow the machine to touch down on the support leg. Place wheel chocks (U) on the wheels of the machine. 210 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 211 10 Unlock the lower linkage, lower it and remove the lower linkage balls if necessary. 11 Make sure that there is no longer any connection to the machine, and drive the tractor away slowly while observing the coupling point. Original operating instructions MERGENTO VT 9220 | 211 2310.en-US.80X.0...
  • Page 212: Decommissioning The Machine At The End Of The Season

    Remove the plug of the ISOBUS cable from the socket on the tractor. Attach covering caps. Remove the plug of the power supply cable from the power outlet. Dismantle terminal. Remove the ISOBUS cable from the cab and store it. 212 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 213: Removing The Expert 75 Terminal

    Remove the plug of the ISOBUS cable from the socket on the tractor. Attach covering caps. Remove the plug of the power supply cable from the power outlet. Dismantle terminal. Remove the ISOBUS cable from the cab and store it. Original operating instructions MERGENTO VT 9220 | 213 2310.en-US.80X.0...
  • Page 214: Maintaining Operational Readiness

    Before winter storage of the machine, disconnect the control terminals and store them in a frost-proof, dry place, protected from direct sunlight. Fully charge battery-operated terminals before winter storage, and then check the battery status regularly to avoid destruction of the battery through deep discharge. 214 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 215: Cardan Shaft

    If the cardan shaft is brand new and after a longer standstill, clean it before initial com- missioning and lubricate it with universal grease, operating fluid code (IV), until grease escapes at the bearing points. See "Operating fluid specification" on page 251. Original operating instructions MERGENTO VT 9220 | 215 2310.en-US.80X.0...
  • Page 216: Jack Lifting Points

    The lifting points for the jack can be found near the tires. The lifting points are marked by the following sticker. Only position the jack directly below the sticker. W = Jack lifting point on left side of the machine Right side of the machine the same! 216 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 217: Hydraulic Relief

    Implementation ► Activate the hydraulic pressure supply. ► Turn the switch lever (1) to position as shown. ► Turn the switch lever (2) to position / L as shown. Original operating instructions MERGENTO VT 9220 | 217 2310.en-US.80X.0...
  • Page 218 ► Set the switch lever (1 / 2) on the bracket to “Operation” as shown. The figure shows both switch levers in the “Operation” position. ► Switch off hydraulic pressure supply. 218 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 219: Condition-Based Maintenance

    If the conveyor belt cannot be moved, decrease the belt tension accordingly. See "Set- ting the cross conveyor belt run / feed plate" on page 161. Original operating instructions MERGENTO VT 9220 | 219 2310.en-US.80X.0...
  • Page 220 Reattach the guide plates and tighten the screws (maintain the minimum distance to the conveyor belt of 0.07874 in.-0.11811 in.). ▷ Tension the conveyor belt and perform the test run. See "Setting the cross convey- or belt run / feed plate" on page 161. 220 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 221: Replacing The Spring Tines (Pick-Up)

    Open-ended wrench/ring spanner SW0.51181 in. Replacing the spring tines The work is shown below using the far right spring tines. Implementation ► Remove the plastic scraper (open M8 hexagon socket (1) at top and bottom) Original operating instructions MERGENTO VT 9220 | 221 2310.en-US.80X.0...
  • Page 222: Cleaning The Electrohydraulic Valves

    Electrohydraulic valves on the machine Electrohydraulic valves on the machine Prerequisite • Machine parked on a level and stable surface in park position. See "Uncoupling the ma- chine from the tractor" on page 210. 222 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 223: Swath Curtain Carrier Play

    Machine completely attached to a suitable tractor and secured. • Tractor and machine parked on a level and stable surface in working position. • During the work, tractor engine turned off, parking brake applied, ignition key removed and stored. Original operating instructions MERGENTO VT 9220 | 223 2310.en-US.80X.0...
  • Page 224 If the swath curtain still wobbles excessively or is not moved smoothly but rather jerkily, repeat the process from point 1. In the event of a jerky swath curtain movement, the play is too small and the guide must be loosened. 224 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 225: Predetermined Maintenance

    Tractor engine turned off, ignition key removed and stored. Implementation ► Check hydraulic system (e.g.:hydraulic hoses, pressure accumulator...) for damage and leaks and replace components if necessary (see spare parts list). Original operating instructions MERGENTO VT 9220 | 225 2310.en-US.80X.0...
  • Page 226: Checking / Replacing Lighting Bulbs

    Warning signs, warning triangles, and warning foils consist of a slide (different materials) and a layer of light-reflecting material applied to it. The design and assembly positions may vary depending on the machine and the destina- tion country. 226 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 227 Replace warning signs, warning triangles, and warning foils damaged by weather or mechanical influences immediately (see spare parts list). When replacing warning signs, the assembly direction of the warning sign stripes must be observed! Original operating instructions MERGENTO VT 9220 | 227 2310.en-US.80X.0...
  • Page 228: Eyebolts

    "Front roller settings" on page 188. Air tank Only for machines with pneumatic brake. Condensation collects in the compressed air tank, which must be drained to prevent corro- sion. Draining the air tank 228 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 229: Checking Brake Hoses And Hose Couplings

    The brake hoses from the tractor to the machine are exposed to high pressure, the weather and the movement of the tractor and machine. This can lead to increased wear. 1 = Red line (reservoir) 2 = Yellow line (brake) Original operating instructions MERGENTO VT 9220 | 229 2310.en-US.80X.0...
  • Page 230: After Each Season (Winter Storage)

    Cleaning / preserving the machine Prerequisite • Machine is parked on a level and stable surface and secured against rolling. • Tractor engine turned off, ignition key removed and stored. Preparation • High pressure cleaner 230 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 231: Checking / Setting The Wheel Brake Cylinder Piston Stroke (Pneumatic Brake)

    Machine is parked on a level and stable surface and secured against rolling away. • Tractor engine turned off, ignition key removed and stored. • Brake pad residual thickness already checked (there should be significantly more than 0.07874 in. of residual thickness) Original operating instructions MERGENTO VT 9220 | 231 2310.en-US.80X.0...
  • Page 232: Once After 8 Hours

    See "Uncoupling the ma- chine from the tractor" on page 210. • Front roller lifted into service position and secured against unintentional lowering. "Front roller carrier service position" on page 144. 232 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 233 Make sure that the spring rests in the area of the screw and tighten the fastening screw (2) with 22.1268 lbf ft.. ► Turn the pick-up, and tighten all spring tines under the scraper. ► Fold the scraper back and fasten it with the screw (1). Original operating instructions MERGENTO VT 9220 | 233 2310.en-US.80X.0...
  • Page 234: Checking / Refilling The Hydraulic Oil Level

    Tractor and machine parked on a level and stable surface in working position and se- cured against rolling away. • Hydraulic oil brought to approximately operating temperature. • Tractor lower linkage lowered as far as possible. 234 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 235: First After 10 Hours, After First Load Run When Tires Are Changed, Then Every 500 Hours

    500 hours Tightening the wheel nuts Tighten the wheel nuts after the first run under load conditions and after the first run under load conditions after a tire change. Original operating instructions MERGENTO VT 9220 | 235 2310.en-US.80X.0...
  • Page 236: Every 50 Hours

    The lubrication intervals of the cardan shaft must be adjusted or halved in dusty conditions and severe operational angulation. 236 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 237: Every 200 Hours

    Axle raised until the tire can rotate freely. Implementation ► Place the lever between the ground and the tire and alternately load the wheel bearing by moving the lever up and down. Original operating instructions MERGENTO VT 9220 | 237 2310.en-US.80X.0...
  • Page 238: Adjusting The Wheel Hub Bearing Play

    Machine is parked on a level and stable surface and secured against rolling away. • Brakes released • Axle raised until the tire can rotate freely. Implementation ► Unscrew hub cap ► Remove cotter pin 238 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 239: Every 200 Hours And After A Standstill Of More Than 3 Months

    ► Do not press grease into the inside of the brake drum. ► Lubricate the brake shaft bearing (3). Only use lithium saponified grease with a drop point above 374 °F. Also see operating fluid specification operating fluid code (IV). Original operating instructions MERGENTO VT 9220 | 239 2310.en-US.80X.0...
  • Page 240: Changing The Input Gearbox Oil

    New sealing ring for the oil drain plug and oil filler plug. See spare parts list Prerequisite • Gear approximately at operating temperature. • Machine parked on a level, stable surface. 240 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 241 If the oil level does not reach the upper edge of the sight glass, refill the gear oil accordingly until the upper edge of the sight glass is reached. ► Attach the oil filler plug (3) with new sealing ring and tighten it. Original operating instructions MERGENTO VT 9220 | 241 2310.en-US.80X.0...
  • Page 242: Every 500 Hours Or Annually

    Tractor and machine are parked on a level and stable surface and secured against roll- ing away with wheel chocks. • Tractor engine switched off, ignition key removed and stored. • Service brake / parking brake released Implementation ► Remove the rubber sealing cap. 242 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 243: Lubricating The Standard Brake Linkage Adjuster

    Every 500 hours or annually and after a brake pad change Lubricating the automatic linkage adjuster • Also with every brake pad change Prerequisite • Machine is parked on a level and stable surface and secured against rolling away. Original operating instructions MERGENTO VT 9220 | 243 2310.en-US.80X.0...
  • Page 244: Every 1000 Hours Or Annually

    Inside “A” Outside “B” 170 grams 300 grams Preparation • Bearing grease Prerequisite • Machine is parked on a level and stable surface and secured against rolling away using wheel chocks. 244 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 245: Every 2 Years Or Every 4000 Hectares

    In order to be able to replace the lubricant as completely as possible, it is necessary to bring the lubricant to approximately operating temperature. We recommend performing the change on warm days at >59 °F. Original operating instructions MERGENTO VT 9220 | 245 2310.en-US.80X.0...
  • Page 246 New sealing ring for the oil drain plug (see spare parts list). • Paper towels or the like. • Suitable container / extraction system to collect ~42.2672 gal. of used oil. 246 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 247 If the oil level is not close to the upper marking of the oil level dipstick after the test run, but rather in the middle or below, repeat the process from step 10. Original operating instructions MERGENTO VT 9220 | 247...
  • Page 248: Every 4 Years

    Check at least every 4 years at a specialist workshop and have corrected if necessary. The required filling pressure can be read on a sticker on the pressure accumulator or found on the respective hydraulic diagram. 248 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 249: Every 6 Years

    For operating fluids, see section “Operating fluid specification”; rentheses e.g. (lll), (lV), for fill quantities, see section “Operating fluids and fill quantities” etc. Observe the instructions of the manufacturer Lubricate every “X” operating hours Original operating instructions MERGENTO VT 9220 | 249 2310.en-US.80X.0...
  • Page 250 Predetermined maintenance 250 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 251: Operating Fluids

    (also with grease versal grease nipple) Input gearbox Gear oil SAE 80 ≈1.84919 gal. according to API- GL 5 Hydraulic oil tank Hydraulic oil HLP DIN 51524 ≈42.2672 gal. part 2 Original operating instructions MERGENTO VT 9220 | 251 2310.en-US.80X.0...
  • Page 252: Advice And Support

    Removing blockages on the rollers/conveyor belt Prerequisite • Tractor and machine parked on a level and stable surface in working position. • Tractor engine switched off, parking brake applied, ignition key removed and stored. 252 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 253 Removing blockages on the front rollers Prerequisite • Tractor and machine parked on a level and stable surface in working position. • Tractor engine switched off, parking brake applied, ignition key removed and stored. Original operating instructions MERGENTO VT 9220 | 253 2310.en-US.80X.0...
  • Page 254: Emergency Operation

    ► Take the current swath curtain position into account for each action to be performed. ► Visually monitor the swath curtain position continuously. 254 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 255 Fig.: Sticker for the emergency operation under the cover. See "Cover operation" on page 149. Symbol explanation Symbol Explanation Lift right boom into headland position Lift left boom into headland position Approach road transport position / working position Original operating instructions MERGENTO VT 9220 | 255 2310.en-US.80X.0...
  • Page 256 “Y21 / Y22”. Valve “Y21” is responsible for the counterclock- wise rotation of the right cross conveyor belt, and valve “Y22” is responsible for the clockwise rotation of the left cross conveyor belt. 256 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 257 All functions activated earlier by emergency operation deactivated. Implementation ► Activate center swath emergency operation: Screw in the screw cap on the way valve “Y21” and “Y22” clockwise (view from above on the screw cap) to the stop. Original operating instructions MERGENTO VT 9220 | 257 2310.en-US.80X.0...
  • Page 258 ▷ Set the screws (1) and (2) on the flow control valve to level 10 if they were adjusted earlier. See "Flow control valve" on page 171. 258 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 259 Screw in the screw on the way valves “Y3.2” and “Y5.2” clockwise (view from above on the screw) to the stop. ▷ Operate the double-acting tractor control unit to which the hydraulic hoses with the red marking are connected and lift the booms to headland position. Original operating instructions MERGENTO VT 9220 | 259 2310.en-US.80X.0...
  • Page 260 Given situation • Machine completely attached to a suitable tractor and secured against rolling away. • Tractor and machine parked on a level and stable surface in the narrowest working position. 260 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 261 ► Approach wide working position: Screw in the screw on the way valves “Y12” and “Y14” clockwise (view from above on the screw) to the stop. Original operating instructions MERGENTO VT 9220 | 261 2310.en-US.80X.0...
  • Page 262 The sensors B11 and B12 should be inactive (activity LED on the sensor not lit up). The sensors B13 and B14 should be active (activity LED on the sensor lit up). 262 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 263 Machine completely attached to a suitable tractor and secured against rolling away. • Tractor and machine parked on a level and stable surface in headland position at the maximum working width setting. Original operating instructions MERGENTO VT 9220 | 263 2310.en-US.80X.0...
  • Page 264 Switch off hydraulic pressure supply. ▷ Have damage repaired at a specialist workshop. ▷ Perform a test run of all machine functions before the machine is put back into op- eration. 264 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 265 Retracted to the stop and folded up • During work on the machine, tractor engine switched off, parking brake applied, ignition key removed and stored. • All functions potentially activated earlier by emergency operation deactivated. Original operating instructions MERGENTO VT 9220 | 265 2310.en-US.80X.0...
  • Page 266 Make sure that both belt units rest properly in the catch hooks (F) and the locking hooks of both booms (V) are properly closed. 266 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 267 The sensors B11 and B12 should be active (activity LED on the sensor not lit up). The sensors B13 and B14 should be inactive (activity LED on the sensor not lit up). Original operating instructions MERGENTO VT 9220 | 267 2310.en-US.80X.0...
  • Page 268 Fig.: Sleeve (1) does not rest on the hook (2)! Unscrew the valve “Y11” / “Y13” counterclockwise (view from above on the screw) to the stop. Switch off hydraulic pressure supply. ▷ Have damage repaired at a specialist workshop. 268 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 269 Advice and support ▷ Perform a test run of all machine functions before the machine is put back into op- eration. Original operating instructions MERGENTO VT 9220 | 269 2310.en-US.80X.0...
  • Page 270: Circuit Diagrams

    Advice and support Circuit diagrams Hydraulics 270 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 271: Electrical System

    ATTENTION - System contains hy- draulic accumulator Left pick-up drive Direction of travel Right headland Electrical system Color code list Color code Color brown blue black white gray yellow violet pink orange green Original operating instructions MERGENTO VT 9220 | 271 2310.en-US.80X.0...
  • Page 272: Hydr. Raking Height Adjustment Cable Harness (Option)

    Advice and support Hydr. raking height adjustment cable harness (option) 272 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 273 Advice and support Original operating instructions MERGENTO VT 9220 | 273 2310.en-US.80X.0...
  • Page 274 Advice and support 274 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 275: Standard Cable Harness

    Advice and support Standard cable harness Original operating instructions MERGENTO VT 9220 | 275 2310.en-US.80X.0...
  • Page 276 Advice and support 276 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 277 Advice and support Original operating instructions MERGENTO VT 9220 | 277 2310.en-US.80X.0...
  • Page 278 Advice and support 278 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 279 Advice and support Original operating instructions MERGENTO VT 9220 | 279 2310.en-US.80X.0...
  • Page 280 Advice and support 280 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 281 Advice and support Original operating instructions MERGENTO VT 9220 | 281 2310.en-US.80X.0...
  • Page 282: Supplement To The Usa / Canada Operating Instructions

    For machines operated in the USA / CANADA, a conversion kit with warning signs (for adaptation to locally applicable regulations) is available from PÖTTINGER either in English or French! See also “Supplement to the USA / CANADA operating instructions”. 282 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 283 Supplement to the USA / CANADA operating instructions USA CANADA cardan shaft warning signs Original operating instructions MERGENTO VT 9220 | 283 2310.en-US.80X.0...
  • Page 284 Supplement to the USA / CANADA operating instructions USA CANADA warning signs View from right front Pos. Warning signs Pos. Warning signs Only together with swath curtain! 284 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 285 Supplement to the USA / CANADA operating instructions Pos. Warning signs Pos. Warning signs USA CANADA warning signs View from left front Pos. Warning signs Pos. Warning signs Original operating instructions MERGENTO VT 9220 | 285 2310.en-US.80X.0...
  • Page 286: Safely Towing Loads

    The tractor must be heavy and powerful enough and have sufficient braking power for the load being towed. Be especially careful when towing loads with unfavorable ground condi- tions, when turning and on slopes. 286 | Original operating instructions MERGENTO VT 9220 2310.en-US.80X.0...
  • Page 287 PÖTTINGER Service-Partner A well-developed network of service dealers is available to you worldwide. This physical proximity guarantees a fast supply of spare parts and enables optimal product delivery and setting of the machine by expert personnel. Our services: • Competence through regular training for expert personnel. •...
  • Page 288 2310.en-US.80X.0...

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