Pottinger NOVACAT V 9200 Manuals

Manuals and User Guides for Pottinger NOVACAT V 9200. We have 2 Pottinger NOVACAT V 9200 manuals available for free PDF download: Original Operating Instructions

Pottinger NOVACAT V 9200 Original Operating Instructions (228 pages)

Mower combination

Brand: Pottinger | Category: Farm Equipment | Size: 23 MB

Table of Contents
8
Screw Tightening Torques Factory Standard
14
Screw Tightening Torques
14
Design and Function
15
Functional Elements
15
Included Accessories
16
Retrofit Program
16
At a Glance
17
Labeling
17
Type Plate
17
Description
18
Declaration of Conformity
18
Intended Use
19
Improper Use
19
Technical Data
20
Dimensions
20
Weights
21
Mower Discs and Mower Blades
21
Power Requirement
22
Basic Control / Select Control
22
Electrical System
22
BASIC CONTROL Terminal
23
SELECT CONTROL Terminal
23
Noise Emission
23
Safety and Environment
25
Safety Instructions
25
Qualification of the Personnel
25
Performing Maintenance Work
25
Organizational Measures
25
Ensuring Operational Safety
26
Special Dangers
27
Operational Danger Zone
28
Warning Signs
29
Traffic Safety Equipment
31
Handling Hazardous Substances
33
Fuel Efficiency and Soil Protection
33
Disposal of the Machine
34
Basic Control Terminal
35
BASIC CONTROL Terminal Overview
35
Select Control Terminal
36
SELECT CONTROL Terminal Overview
36
Input Keypad
36
SELECT CONTROL Operation
38
ISOBUS Operation
38
Input Masks
38
Structure of the Control System
38
START Screen
40
Pop-Up Messages
42
Calling up the "WORK" Menu
46
SET Menu
51
1.1 Display of the Lifting Height
51
1.2 Lifting
52
1.3 Relief
53
1.4 Headland Management
55
Speed Signals
56
Service Menu
57
DATA Menu
59
Data Menu - Complete Display
59
Data Menu - Order Display
60
Test Menu
63
Test Menu 1.1 - Job Computer
63
Test Menu 1.2 - CAN IO Module
64
Test Menu 2 - Sensors
65
Test Menu 3 - Lifting
66
Error List
68
Configuration Menu
70
Configuration Menu 1.1 - General
71
Configuration Menu 1.2 - Task Controller
72
Configuration Menu 1.3 - Serial Number
73
Configuration Menu 2.1 - Factory Settings
74
Configuration Menu 3 - Developer Mode
75
Configuration Menu 4.1 - Emergency Operation
76
Configuration Menu 5 - Manual Operation
77
Configuration Menu 5.1 Manual Operation - Side Guard Folding
78
Configuration Menu 5.2 - Manual Operation - Mower
80
Configuration Menu 6.1 - Calibrate Lifting / Lowering
81
Configuration Menu 6.2 - General Pressure Settings B1
84
Configuration Menu 6.3 - Pressure Settings for Headland Management B2
86
Flaps / Cover / Auxiliary Equipment
88
Auxiliary Equipment
88
Protective Apron Carrier Operation
88
Parking Supports Operation
91
Operation
95
Commissioning
95
Coupling
95
Attachment to the Tractor
96
Connecting the Tractor Terminal
98
Assembling the BASIC CONTROL Terminal
98
Assembling the SELECT CONTROL ISOBUS Terminal
99
Tractor Ballasting
100
Determining the Tractor Ballasting through the Weighing Method
101
Determining the Tractor Ballasting through Calculation
103
Determining the Tractor Ballasting through the Weighing Method
104
Determining the Tractor Ballasting through Calculation
106
Setting / Conversion
107
Lower Linkage Setting
107
Commissioning a Cardan Shaft
109
Work Area Overlap
112
Disassembling / Remounting the Conveying Cone
112
Rear Power Lift Height Position
114
Hydraulic Relief Setting
115
Disc Mower Cutter Bar Position
118
Conditioner (Option)
119
Roller Conditioner Settings
119
Tine Conditioner Settings
123
Switch from Conditioner to Swath Former
128
Switch from Swath Former to Conditioner
135
Swath Former (Option)
137
Swath Comb (Option)
139
Starting Work
140
Turning Maneuvers on a Slope
142
Reversing
142
Establishing the Working Position
143
Mowing
144
Collision Protection Triggering / Resetting
145
Establishing the Transport Position
146
Disconnection
149
Disconnecting the Cardan Shaft
150
Uncoupling the Machine from the Tractor
150
Removing the BASIC CONTROL Terminal
151
Assembling the SELECT CONTROL Terminal
152
Disconnecting the Tractor Terminal
152
Decommissioning the Machine at the End of the Season
153
Maintaining Operational Readiness
154
General Notes
155
Cardan Shaft
156
Condition-Based Maintenance
158
Disassembling / Remounting the Reversible Mower Blades
158
Replacing the Roller Conditioner Belts
161
Replacing the Tine Conditioner Drive V-Belt
163
Tine Conditioner Tines and Tine Fasteners Assembly Work
165
Tine Conditioner Rotor Tines Installation Positions
171
Predetermined Maintenance
172
Before each Season
172
Checking the Cardan Shaft Cam Clutch
172
Daily Maintenance
172
Checking the Hydraulic System
173
Checking / Replacing Lighting Bulbs
174
Checking / Replacing Warning Signs, Warning Triangles, Warning Foils
175
Once after 1 Hour
177
Checking the Seat of the Taper Bushings
177
Tightening the Blade Screws
178
Once after 8 Hours
180
Checking / Correcting the Conditioner Drive Tension Pulley Run
180
Every 50 Hours
182
Conditioner Primary Drive Cleaning
182
Lubricating the Roller Conditioner Roller Bearings
183
Mower Blade Holder Wear Check
184
Lubricating the Tine Conditioner
186
Lubricating the Roller Conditioner
187
First after 50 Hours, then Every 100 Hours
188
Checking / Correcting the Roller Conditioner V-Belt Tension
188
Every 100 Hours
189
Lubricating the Cutter Bar Drive Shafts
189
Roller Conditioner Cleaning
190
Checking / Correcting the Roller Conditioner V-Belt Tension
191
Replacing the Roller Conditioner Belts
192
First after 100 Hours, then Annually
194
Every 150 Hours
194
Lubricating the Cutter Bar Drive Shafts
194
Every 300 Hours
195
Changing the Conditioner Gear Oil
195
Changing the Roller Conditioner Gear Oil
197
Changing the Cutter Bar Input Gearbox Oil
198
Cutter Bar Oil Change
200
Changing the Mower Input Gearbox Oil
201
1X Annually
203
Checking / Filling up the Cutter Bar Oil Level
203
Checking / Correcting the Mower Input Gearbox Oil Level
206
Checking / Filling up the Cutter Bar Input Gearbox Oil Level
207
After each Season (Winter Storage)
208
Cleaning / Preserving the Machine
208
Every 4 Years
209
Checking / Refilling the Hydraulic Pressure Accumulator
209
Every 6 Years
210
Replacing the Hydraulic Hoses
210
Lubrication Schedules
211
Operating Fluids
213
Operating Fluid Specification
213
Operating Fluids and Fill Quantities
213
Advice and Support
215
Cardan Shaft Cam Clutch Function
215
What to Do if
215
Lighting
215
Conditioner Blockages
216
Select Control Emergency Operation
219
Vibrations During Mowing Operation with the Tine Conditioner
220
Electrical System
222
Cable Harness
222

Pottinger NOVACAT V 9200 Original Operating Instructions (228 pages)

Mower combination

Brand: Pottinger | Category: Farm Equipment | Size: 24 MB

Table of Contents
8
Factory Standard Tightening Torques
14
Tightening Torque
14
Design and Function
15
Functional Elements
15
Accessories Included in the Scope of Delivery
16
Upgrade Program
16
At a Glance
17
Identification
17
Type Plate
17
Description
18
Declaration of Conformity
18
Designated Use
20
Non-Intended Useage
20
Technical Data
21
Dimensions
21
Weights
22
Mower Discs and Knife Blades
22
Power Requirements
23
Basic Control / Select Control
23
Electrics
23
BASIC CONTROL Terminal
24
SELECT CONTROL Terminal
24
Noise Emission
24
Safety and the Environment
26
Safety Advice
26
Personnel Qualification
26
Performing Maintenance Work
26
Organisational Measures
26
Maintaining Operational Safety
27
Special Hazards
28
Operational Danger Area
29
Warning Signs
30
Traffic Safety Equipment
32
Handling Hazardous Substances
34
Fuel Efficiency and Soil Protection
34
Disposal of the Machine
35
Basic Control Terminal
37
BASIC CONTROL Terminal Overview
37
Select Control-Terminal
38
SELECT CONTROL Terminal Overview
38
Input Keypad
38
SELECT CONTROL Operator Terminal
40
ISOBUS Operation
40
Input Masks
40
Structure of Control Unit
40
START Screen
42
Pop-Up Messages
44
Open the "WORK" Menu
48
SET Menu
53
1.1 Lift Height Display
53
1.2 Lifting
54
1.3 Release
55
1.4 Headland Management
57
Speed Signals
58
Service Menu
59
Data Menu
61
Data Menu - Complete Display
61
Data Menu - Order Display
62
Test Menu
65
Test Menu 1.1 - Control Computer
65
Test Menu 1.2 - CAN-IO Module
66
Test Menu 2 - Sensors
67
Test Menu 3 - Lifting
68
Error List
70
Configuration Menu
72
Configuratoin 1.1 - General
73
Configuration Menu 1.2 - Task Controller
74
Configuration Menu 1.3 - Serial Number
75
Configuration Menu 2.0 - Factory Settings
76
Configuration Menu 3 - Developer Mode
77
Configuration Menu 4.1 - Emergency Operation
78
Configuration Menu 5 - Manual Operation
79
Configuration Menu 5.1 Manual Operation - Side Protection Flap
80
Configuration Menu 5.2 - Manual Operation - Mower
82
Configuration Meun 6.1 - Raise / Lower Calibration
83
Configuration Menu 6.2 - General Pressure Settings B1
86
Configuration Menu 6.3 - Pressure Settings for Headland Management B2
88
Valves / Cover / Auxiliary Equipment
90
Auxiliary Equipment
90
Apron Carrier Operation
90
Operation of Parking Supports
93
Operation
97
Initial Operation
97
Coupling
97
Attaching on Tractor
98
Connect the Tractor Terminal
100
Mounting the BASIC CONTROL Terminal
100
Mounting the SELECT CONTROL ISOBUS Terminal
101
Tractor Ballast
102
Determine the Required Tractor Ballast Weights Using the Weighing Method
103
Determine the Required Tractor Ballast Weights Using Calculation
105
Determine the Required Tractor Ballast Weights Using the Weighing Method
106
Determine the Required Tractor Ballast Weights Using Calculation
108
Adjustment / Conversion
109
Lower Link Adjustment
109
Activating an Articulated Shaft
111
Working Area Overlap
114
Remove / Reposition Conveyor Cones
114
Rear Power Lift Height
116
Hydraulic Relief Setting
117
Disc Mower Cutter Bar
120
Conditioner (Option)
121
Roller Conditioner Settings
121
Tine Conditioner Settings
125
Changing from Conditioner to Swath Former
130
Change from Swath Former to Conditioner
137
Swath Former (Option)
138
Swath Comb (Option)
141
Work Assignment
142
Turning Manoeuvres on Slopes
143
Reversing
143
Establish Working Position
144
Mowing Work
145
Trigger / Reset Anti-Collision Safety
146
Establish Transport Position
147
Uncoupling
150
Uncouple the Cardan Shaft
151
Uncouple the Machine from the Tractor
151
Remove the BASIC CONTROL Terminal
153
Mounting the SELECT CONTROL Terminal
154
Separate the Tractor Terminal
154
Put Machine out of Operation at End of Season
155
Maintain Operational Readiness
156
General Tips
157
Cardan Shaft
158
Maintenance Based on Actual Condition
160
Replace / Refit Reversible Cutter Blades
160
Change Roller Conditioner Belt
163
Replace Conditioner Drive V-Belt
164
Tine Conditioner, Tines and Tine Fastening Assembly Work
167
Rotary Tine Conditioner Fitting Positions
172
Predetermined Maintenance
174
Before Every Season
174
Check the Cardan Shaft Cam Clutch
174
Daily Maintenance
174
Check Hydraulic System
175
Check / Change Lighting / Illuminants
176
Check / Replace Warning Signs, Warning Triangles, Warning Sheets
177
Once after 1 Hour
179
Check Taper Bushing Seating
179
Retighten Blade Bolts
180
Once, after 8 Hours
182
Check / Correct Conditioner Drive and Tension Roller Run
182
Every 50 Hours
184
Clean Primary Drive Conditioner
184
Lubricate Roller Conditioner Roller Bearings
185
Mowing Blade Holder Wear Check
186
Lubricate Tine Conditioner
188
Lubricate Roller Conditioner
189
Initially after 50 Hours, then Every 100 Hours
190
Check / Adjust Roller Conditioner V-Belt Tension
190
Every 100 Hours
191
Lubricate Cutter Bar Drive Shafts
191
Cleaning the Roller Conditioner
192
Check / Adjust Roller Conditioner V-Belt Tension
193
Change Roller Conditioner Belt
194
After 100 Hours the First Time and then Annually
196
Every 150 Hours
196
Lubricate Cutter Bar Drive Shafts
196
Every 300 Hours
197
Change Conditioner Gear Oil
197
Change the Gear Oil in the Roller Conditioner
198
Change Cutter Bar Gear Oil
199
Cutter Bar Oil Change
202
Change Mower Input Gear Oil
203
Annually
205
Check / Replenish Cutter Bar Oil Level
205
Check / Correct Mower Input Drive Oil Level
207
Check / Fill Cutter Bar Oil Level
208
After Every Season (Winter Storage)
209
Clean and Protect the Machine
210
Every 4 Years
211
Check and Adjust Hydraulic Pressure Accumulator
211
Every 6 Years
212
Replace Hydraulic Hoses
212
Lubrication Charts
212
Operating Materials
214
Equipment Specification
214
Operating Materials and Filling Quantities
214
Help and Advice
216
Cardan Shaft Cam Clutch Coupling Operation
216
What to Do if
216
Lighting
216
Conditioner Blockages
217
Select Control - Emergency Operation
220
Vibrations with Tine Conditioner During Mowing Operation
221
Electric
223
Cable Harness
223

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Pottinger NOVACAT V 9200 Original Operating Instructions (228 pages)

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Pottinger NOVACAT V 9200 Original Operating Instructions (228 pages)

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