Pottinger MERGENTO VT 9220 Original Operating Instructions
Pottinger MERGENTO VT 9220 Original Operating Instructions

Pottinger MERGENTO VT 9220 Original Operating Instructions

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Original Operating Instructions
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MERGENTO VT 9220
2310
Machine No.: +..00001
2310.en-GB.80X.0

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Summary of Contents for Pottinger MERGENTO VT 9220

  • Page 1 Original Operating Instructions Merger MERGENTO VT 9220 2310 Machine No.: +..00001 2310.en-GB.80X.0...
  • Page 2 Spare parts lists can be obtained exclusively via MyPÖTTINGER. • Individual information, such as operating instructions and maintenance information for your machines, is available on MyPÖTTINGER in "My Machines" at any time after regis- tration. Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 3 The operating instructions are part of the machine, therefore pass them on to any new owner when transferring the machine. Instruct the new owner and make them aware of the regula- tions mentioned. Your PÖTTINGER service team wishes you every success. Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 4 Text sections marked in this way contain advice on the subject of environmental protection. Directions Directions (such as left, right, front, rear) are given based on the normal "working travel direc- tion" of the machine. Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 5 Use of symbols Illustrations may contain additional symbols, arrows and other lines that serve to improve the comprehensibility of the image content or are intended to draw attention to a specific area of the image. Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 6 TINGER. If you have not received this mail, please contact your local dealer. Your dealer can fill in the handover declaration online. Austria PÖTTINGER Landtechnik GmbH Industriegelände 1 4710 Grieskirchen Phone+43 7248 600-0 Fax+43 7248 600-2513 info@poettinger.at Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 7 Amendment index Date Index Amendment reason Amended chapter Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 8: Table Of Contents

    Personnel qualification...................... Performing maintenance work..................Organisational measures....................Maintaining operational safety..................Special hazards......................... Warning signs........................Operational danger area....................Traffic safety equipment....................Attach safety chains (depending on country of destination)..........Attach anti-theft device...................... Locking brake........................Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 9 Select "Test" - submenu "1.1" - Voltage values at the control unit........111 Select "Test" - submenu "1.1" / error list................112 Select "Test" - submenu "1.2" - Voltage values on the CAN-IO module......116 Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 10 Requirements for the initial operation of a cardan shaft..........159 Adjust cross conveyor belt run / feed plate..............162 Swath apron (option) operation / adjustment............... 164 Possible swath forms......................168 Expander........................169 Current control valve....................171 Coupling..........................172 10 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 11 General tips........................213 Cardan shaft........................214 Lifting jack lifting points..................... 215 Hydraulic relief........................216 Maintenance based on actual condition Cross conveyor belt......................218 Replace spring tines (pick-up)................... 219 Clean electro-hydraulic valves..................221 Original Operating Instructions MERGENTO VT 9220 | 11 2310.en-GB.80X.0...
  • Page 12 Lubricate automatic linkage adjuster................242 Every 1000 operating hours or annually................243 Replace chassis wheel hub bearing grease..............243 Every 2 years or every 4,000 hectares................244 Hydraulic oil / filter....................... 244 12 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 13 Cable harness hydr. rake height adjustment (option)............270 Standard cable harness....................273 Supplement to USA / CANADA operating instructions Warning signs, GB / USA / CANADA................280 Secure load towing......................284 Original Operating Instructions MERGENTO VT 9220 | 13 2310.en-GB.80X.0...
  • Page 14: Truck Transport

    ► Remove the fastenings from the loading surface. ► Lift the machine from the truck loading surface. ► Remove lifting device ► Load machine: Carry out process in the reverse order. 14 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 15: Factory Standard Tightening Torques

    230 Nm 81000 N 320 Nm 115000 N M 20 x 1.5 460 Nm 134000 N 650 Nm 189000 N M 24 x 2 780 Nm 188000 N 1090 Nm 265000 N Original Operating Instructions MERGENTO VT 9220 | 15 2310.en-GB.80X.0...
  • Page 16: Design And Function

    Breakaway quick-closing device when breaking machine away from tractor. Brake-force compensator Manually adjustable in stages. Left rear lighting support Warning sign with lighting when travelling with poor visibility and in darkness on public roads. 16 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 17 Left front lighting support. Warning sign with lighting when travelling with poor visibility and in darkness on public roads. Support stand Parking the machine without a tractor. Gear pump Hydraulic pressure supply Original Operating Instructions MERGENTO VT 9220 | 17 2310.en-GB.80X.0...
  • Page 18 Design and function 18 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 19: Upgrade Program

    Design and function Upgrade program The PÖTTINGER Landtechnik GmbH upgrade program offers many upgrade possibilities. You can receive additional information from your service dealer. Original Operating Instructions MERGENTO VT 9220 | 19 2310.en-GB.80X.0...
  • Page 20: At A Glance

    The following data can be read on the nameplate, depending on the machine type and ver- sion. Data Data Chassis number Year of mfr. Model Model year Vehicle ID number Axle load per axle Type Bearing load Serial number Permissible total weight Basic weight 20 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 21: Technical Data

    7-pin lighting plug as per DIN-ISO 1724 electro-hyd. 3-pin plug for single belt operation as per DIN 9680 The maximum filling pressure with hold tyres must never be exceeded. This is indicated on the tyre side wall. Original Operating Instructions MERGENTO VT 9220 | 21 2310.en-GB.80X.0...
  • Page 22: Hydraulics

    Dual-action Green Cross conveyor belt lateral adjust- Dual-action ment The cross conveyor belt and the pick up are driven by the hydraulic pump, which is operat- ed by the tractor PTO. 22 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 23: Expert 75 Terminal

    SELECT CONTROL Terminal Voltage 8 to 24 V DC Standard 12 V DC Display 4.3“ TFT colour display Keyboard Membrane keypad with backlighting Connection ca- 1 x plug, 8-pin - power supply Original Operating Instructions MERGENTO VT 9220 | 23 2310.en-GB.80X.0...
  • Page 24: Description

    Description Declaration of Conformity 24 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 25 Description Original Operating Instructions MERGENTO VT 9220 | 25 2310.en-GB.80X.0...
  • Page 26: Designated Use

    Preparation of areas which consist entirely or partially of sand, stone or asphalt. • Keeping animals on the machine. • Immersion in liquids during transport, operation or storage of the machine. 26 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 27: Safety And The Environment

    Such obligations may pertain to the wearing of personal protective equipment or to road traffic regulations, for example. • Appropriate workshop equipment is required to perform testing, adjustment and repair work. Original Operating Instructions MERGENTO VT 9220 | 27 2310.en-GB.80X.0...
  • Page 28: Maintaining Operational Safety

    Maintenance work, as described in these instructions, must be fully carried out at the given time intervals or have them completed in a specialist workshop. • Do not make any software alterations to the programmable control system. 28 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 29: Special Hazards

    Skin, eye or respiratory tract irritation due to oils, greases, solvents and cleaning agents! ► Observe the safety regulations applicable to the respective product. ► Provide sufficient ventilation. ► Use personal protective equipment such as protective clothing, gloves /safety goggles. Original Operating Instructions MERGENTO VT 9220 | 29 2310.en-GB.80X.0...
  • Page 30 ► Brake, reduce p.t.o. speed and continue at reduced speed until the danger zone can be exited. ► If in doubt, stop and switch off the p.t.o. until the possibility of danger can be eliminated. 30 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 31: Warning Signs

    French! See also "Supplement to the Operating Instructions USA / CANADA". Explanation Pos. Warning signs Meaning Danger of hands being crushed! Never reach into the crushing danger area as long as parts are able to move there. Original Operating Instructions MERGENTO VT 9220 | 31 2310.en-GB.80X.0...
  • Page 32 Keep a sufficient distance from hot surfa- ces. Recommended speed range in operation. Keep a safe distance as danger exists through parts being ejected while motor is running. 32 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 33 Explanation Pos. Warning signs Meaning Omitted Danger of hands being crushed! Never reach into the crushing danger area as long as parts are able to move there. Original Operating Instructions MERGENTO VT 9220 | 33 2310.en-GB.80X.0...
  • Page 34 Danger of hands being crushed! Never reach into the crushing danger area as long as parts are able to move there. Keep a sufficient distance from hot surfa- ces. View underneath cross conveyor belt console 34 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 35 On both sides of the machine. Do not clean with high-pressure washers! Load from the top! Do not stand in the swiv- el range of any machines. On both sides of the machine. Original Operating Instructions MERGENTO VT 9220 | 35 2310.en-GB.80X.0...
  • Page 36: Operational Danger Area

    ► Check that protective devices are complete and ready for operation before start-up. ► Before start-up and during operation, direct individuals away from the danger zone in and around the machine. Marking = danger area of the machine 36 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 37: Traffic Safety Equipment

    White marker lights on both sides of the machine Orange reflectors on both sides of the machine Warning sign to both sides of the machine Orange reflectors on both sides of the machine Original Operating Instructions MERGENTO VT 9220 | 37 2310.en-GB.80X.0...
  • Page 38 White marker lights on both sides of the machine SMVI emblem Red reflective transfer on both sides of the machine LED rear lights on both sides of the machine Highest permitted speed depending on country of destination 38 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 39: Attach Safety Chains (Depending On Country Of Destination)

    Attach and secure the other side of the chain to a suitable hitching point on the tractor. See also the tractor manufacturer's operating manual. Attach anti-theft device ► Fit anti-theft devices on both sides of the lower link rocker and secure with padlocks as shown. Original Operating Instructions MERGENTO VT 9220 | 39 2310.en-GB.80X.0...
  • Page 40: Locking Brake

    Machine is parked on level and stable ground and secured against rolling away. Pull / release parking brake Implementation ► Move hand lever to its working position. Press hand lever (2) inwards against the spring effect to release and turn outwards as shown. 40 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 41 ► Make sure that the parking brake has been fully released. ► Move hand lever to park position: Press hand lever (2) inwards against the spring effect to release and turn outwards as shown below. Original Operating Instructions MERGENTO VT 9220 | 41 2310.en-GB.80X.0...
  • Page 42: Disposal Of The Machine

    Remove lubricants such as gear oil, hydraulic oil, etc. from components before they are scrapped. Disposal of rubber parts / tyres • Take tyres with and without rims, and other rubber components to the relevant recycling point. 42 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 43: Control Terminal Operation

    Acknowledgement key ISOBUS shortcut button (ISB): Stops all functions in connected ISOBUS machines that have been activated with an ISOBUS control. The ISB alarm screen is displayed after activating the ISB: Original Operating Instructions MERGENTO VT 9220 | 43 2310.en-GB.80X.0...
  • Page 44 When selecting input fields that require an input of text, numbers or a selection of prede- fined options, the corresponding input mask is automatically displayed. See "Input masks" on page 46.See "Selection masks" on page 48. 44 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 45: Fit Expert 75 Isobus Terminal

    ► Stick the plug of the ISOBUS cable in the outlet of the interface cable. ► Stick the power supply plug of the interface cable into the power socket. Original Operating Instructions MERGENTO VT 9220 | 45 2310.en-GB.80X.0...
  • Page 46: Remove Expert 75 Terminal

    The input mask is automatically opened. ► Activate terminal with scrolling wheel (rotary encoder) selection screen: Turn the rotary encoder in the appropriate direction and press the integrated key upon reaching the in- put field. 46 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 47 Numerical value positive (+) or negative (-) Input mask for lower case letters. Press to switch to upper case input. Input mask for upper case letters. Press to switch to special character input. Original Operating Instructions MERGENTO VT 9220 | 47 2310.en-GB.80X.0...
  • Page 48: Selection Masks

    Selection masks Sometimes it is necessary to activate or deactivate functions using an input field. Show the selection mask Selection masks are only shown when functions can be selected or deselected. 48 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 49 Tap the line with the desired option, preselect via the scroll wheel. ► Press the softkey to confirm the entry and exit the menu. Alternatively, discard the selection using the softkey and exit the menu without making any changes. Original Operating Instructions MERGENTO VT 9220 | 49 2310.en-GB.80X.0...
  • Page 50: Expert 75 Terminal Switched On / Off And "Start" Menu

    "START" menu appears. If the START menu does not appear automatically, it is possi- ble that the terminal storage memory is full. In that case you must delete some data to free up space. Refer to the terminal's operating instructions. 50 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 51 Softkeys or function keys (according to position of softkeys) Softkeys or Explanation functions keys Stop Complete all hydraulic / electrical procedures which have been started by the control. "WORK" menu Operating mode ("WORK" menu) activated. Original Operating Instructions MERGENTO VT 9220 | 51 2310.en-GB.80X.0...
  • Page 52: Expert 75 "Work" Menu Selection

    The "Work" menu is activated in the "Start" menu by pressing the start key or by pressing the corresponding function key (F-key). Different display views are possible depending on the current position of the machine. 52 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 53 Control terminal operation Symbol illustration 1 ("Work" menu) Symbol illustration 2 ("Work" menu) Original Operating Instructions MERGENTO VT 9220 | 53 2310.en-GB.80X.0...
  • Page 54 Control terminal operation Symbol illustration 3 ("Work" menu) Symbol illustration 4 ("Work" menu) 54 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 55 Control terminal operation Symbol illustration 5 ("Work" menu) Symbol illustration 6 ("Work" menu) Original Operating Instructions MERGENTO VT 9220 | 55 2310.en-GB.80X.0...
  • Page 56 The "Ground adaptation active" symbol is displayed sep- arately for the left and right belts. Drive shaft speed Drive shaft at standstill or drive shaft speed displayed [rpm] Optical drive shaft speed display 56 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 57 • Never drive on public roads with increased ground clearance. • Take care to avoid obstacles in the surroundings! e.g. lines, eaves or trees. Original Operating Instructions MERGENTO VT 9220 | 57 2310.en-GB.80X.0...
  • Page 58 Stop Complete all hydraulic / electrical procedures which have been started by the control. Return Change back to the next highest menu level. To the "Start" menu in this case. 58 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 59 "red" control device on the tractor. The belt connection is made automatically when the belt units are moved to the upper headland position in a narrow working position. Original Operating Instructions MERGENTO VT 9220 | 59 2310.en-GB.80X.0...
  • Page 60 = green / inactive = black The left belt unit is preselected to lift / lower. The left belt unit is lifted / lowered using the "red" control device on the tractor. 60 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 61 The symbol disappears five seconds after the end po- sition is reached. The following points must be checked before road transport: ○ Cardan shaft is switched off ○ Swath apron is retracted Original Operating Instructions MERGENTO VT 9220 | 61 2310.en-GB.80X.0...
  • Page 62 The automatic belt system ensures that preselected belts are stopped before lifting and switched on after lowering. The key display can be switched on or off in the "Set" submenu "1.3" - Automatic cross conveyor belt. 62 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 63 (option)" on page 70. Select “Work” menu: Implementation ► Pressing the softkeys or the corresponding function key takes you back to the next highest menu level. To the "Start" menu in this case. Original Operating Instructions MERGENTO VT 9220 | 63 2310.en-GB.80X.0...
  • Page 64: Expert 75 "Set" Menu Selection

    (register tab) in the submenus on the touch screen. ▷ Alternatively the softkeys can also be used to change between submenus. Keep pressing the keys until the required menu is opened. Symbol illustration ("Set" menu) 64 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 65: Set"-Submenu "1.1" - Automatic Lift Selection

    "Start" menu" on page 50. Activate "submenu 1.1" Implementation The "Set" menu is activated by pressing the softkeys or by pressing the corre- sponding function key (F-key). The submenu is automatically displayed here first. Original Operating Instructions MERGENTO VT 9220 | 65 2310.en-GB.80X.0...
  • Page 66 The value depends heavily on the tractor. When the input field is "tapped", a keyboard is dis- played and the stated value can be changed. Stated limit values (shown in the Config-menu) cannot be undershot or exceeded. 66 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 67: Select "Set" Submenu "1.2" - Start-Up And Trailing Time

    Change to submenu 1.2. ▷ Touching the tab on the touchscreen takes you to the submenu 1.2. ▷ Alternatively you can change to the submenu with the softkey Original Operating Instructions MERGENTO VT 9220 | 67 2310.en-GB.80X.0...
  • Page 68: Select "Set" Submenu "1.3" - Automatic Cross Conveyor Belt

    Select "Set" submenu "1.3" - Automatic cross conveyor belt Prerequisite • "Start" menu activated on the terminal. See "EXPERT 75 terminal switched on / off and "Start" menu" on page 50. 68 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 69 Automatic cross convey- Switching automatic cross conveyor belt on / off If the automatic belt system is deselected, the icon in or belt on / off the "Work" menu is not displayed. Original Operating Instructions MERGENTO VT 9220 | 69 2310.en-GB.80X.0...
  • Page 70: Select "Set" Submenu "1.4" - Hydraulic Rake Height Adjustment (Option)

    Activate submenu "1.4" (standard) Implementation The "Set" menu is activated by pressing the softkeys or by pressing the corre- sponding function key (F-key). The submenu is automatically displayed here first. Change to submenu 1.4. 70 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 71 When the softkey is "tapped", the hydraulic rake rake height adjustment dis- height adjustment display is switched on / off in play on / off in Work menu" the "Work" menu. Original Operating Instructions MERGENTO VT 9220 | 71 2310.en-GB.80X.0...
  • Page 72 If the "Work" menu is called up in the terminal, the submenu "1.4" - Hydraulic rake height setting" can be called up directly by pressing the softkey or the corresponding function key (F-key). ► The hydraulic rake height setting is operated according to the previous description. 72 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 73: Select "Set" - Submenu "2" - Configuration Of Softkeys In Work Menu

    Change to submenu 2. ▷ Touching the tab on the touchscreen takes you to the submenu 2. ▷ Alternatively, the softkeys can also be pressed repeatedly until the submenu is opened. Original Operating Instructions MERGENTO VT 9220 | 73 2310.en-GB.80X.0...
  • Page 74 "Work" menu shown above. Softkeys or function keys (according to position of softkeys) Softkeys or Explanation functions keys Reset The position of the softkeys in the "Work" menu is reset to factory settings. 74 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 75: Expert 75 "Config" Menu Selection

    Keep softkey or the corresponding function key (F key) pressed for 10 seconds to activate the "Config" menu. The submenu is automatically displayed here first. You can navigate through the submenu by: Original Operating Instructions MERGENTO VT 9220 | 75 2310.en-GB.80X.0...
  • Page 76 Return Change back to the next highest menu level. To the "Start" menu in this case. Scroll right Key for scrolling right in the submenu tabs 76 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 77: Select "Config" - Submenu "1.1" - General Configurations

    Implementation Keep softkey or the corresponding function key (F key) pressed for 10 seconds to activate the "Config" menu. The submenu is automatically displayed here first. Symbol illustration ("Config" submenu "1.1") Original Operating Instructions MERGENTO VT 9220 | 77 2310.en-GB.80X.0...
  • Page 78 Configure "Hydraulic rake height setting" option When the softkey is "tapped", the "Hydraulic rake height setting" option is activated or dese- lected. TIP: Can only be activated when the option is availa- ble on the machine. 78 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 79: Select "Config" - Submenu "1.2" - Machine Data

    Change to submenu 1.2. ▷ Touching the tab on the touchscreen takes you to the submenu 1.2. ▷ Alternatively you can change to the submenu with the softkey Symbol illustration ("Config" submenu "1.2") Original Operating Instructions MERGENTO VT 9220 | 79 2310.en-GB.80X.0...
  • Page 80: Select "Config" - Submenu "2" - Reset To Factory Settings

    Change to submenu 2. ▷ Touching the tab on the touchscreen takes you to the submenu 2. ▷ Alternatively you can change to the submenu with the softkey 80 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 81: Select "Config" - Submenu "3" - Developer Menu

    To the "Start" menu in this case. Select "Config" - submenu "3" - Developer menu This menu is reserved for service technicians only. Original Operating Instructions MERGENTO VT 9220 | 81 2310.en-GB.80X.0...
  • Page 82 After the PIN code has been entered, the display automatically jumps to the subme- ▷ Alternatively, the softkeys can also be pressed repeatedly until the submenu is opened. Symbol illustration ("Config" submenu "3.1 - 3.2") 82 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 83: Select "Config" - Submenu "4" - Emergency Mode

    To the "Start" menu in this case. Select "Config" - submenu "4" - Emergency mode Prerequisite • "Start" menu activated on the terminal. See "EXPERT 75 terminal switched on / off and "Start" menu" on page 50. Original Operating Instructions MERGENTO VT 9220 | 83 2310.en-GB.80X.0...
  • Page 84 The field can still be fully processed in emergency mode. When the softkey is "tapped", the emergency mode is switched on or off in the event of a sensor fault. 84 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 85: Select "Config" - Submenu "5" - Manual Operation

    Change to submenu 5. ▷ Touching the tab followed by the tab on the touchscreen changes to submenu 5. ▷ Alternatively, the softkeys can also be pressed repeatedly until the submenu is opened. Original Operating Instructions MERGENTO VT 9220 | 85 2310.en-GB.80X.0...
  • Page 86: Select "Lift / Lower "Config" - Submenu "5.1" - Manual Operation Belt Units

    Select "lift / lower "Config" - submenu "5.1" - Manual operation belt units Prerequisite • Submenu "Config / 5" activated on terminal. See "Select "Config" - submenu "5" - Man- ual operation" on page 85. 86 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 87 Lift / lower belt units from / to working position to headland position Valve Y5.2 / left and Y3.2 / right Valve active (green lamp) Valve not active (white lamp) Valve error (red lamp) Original Operating Instructions MERGENTO VT 9220 | 87 2310.en-GB.80X.0...
  • Page 88: Select "Config" - Submenu "5.2" - Manual Operation Belt Unit Transport Position

    Activate "submenu 5.2" Implementation Keep softkey or the corresponding function key (F key) pressed for 10 seconds to activate the "Config / 5 / 5.1" menu. The submenu is automatically displayed here first. 88 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 89 Change to submenu 5.2. ▷ Touching the tab on the touchscreen takes you to the submenu 5.2. ▷ Alternatively you can change to the submenu with the softkey Symbol illustration ("Config" submenu "5.2") Original Operating Instructions MERGENTO VT 9220 | 89 2310.en-GB.80X.0...
  • Page 90 Y10 Transport lock valve Valve active (green lamp). Valve not active (white lamp). Valve error (red lamp). B8 - Angle sensor for transport folding, right Angle sensor error-free Error in angle sensor 90 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 91: Select "Config" - Submenu "5.3" - Manual Operation Belt Unit Lateral Displacement

    Change to submenu 5.3. ▷ Touching the tab on the touchscreen takes you to the submenu 5.3. ▷ Alternatively, the softkeys can also be pressed repeatedly until the submenu is opened. Original Operating Instructions MERGENTO VT 9220 | 91 2310.en-GB.80X.0...
  • Page 92 Preselect right belt unit Working width active = green / inac- tive = black The right belt unit is moved using the "green" control device on the tractor. 92 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 93 Excessive right transport po- sition Y11 Reduce right Valve active (green lamp) valve working width Y12 Increase right Valve not active (white lamp) valve working width Error in corresponding valve (red lamp) Original Operating Instructions MERGENTO VT 9220 | 93 2310.en-GB.80X.0...
  • Page 94: Select "Config" - Submenu "5.4" - Manual Operation Belt Direction

    Change to submenu 5.4. ▷ Touching the tab on the touchscreen takes you to the submenu 5.4. ▷ Alternatively, the softkeys can also be pressed repeatedly until the submenu is opened. 94 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 95 Y22 Right belt unit drive valve, centre Valve active (green lamp) swath belt direction (left) Y22 Right belt unit drive valve, outside Valve not active (white lamp) swath belt direction (right) Valve error (red lamp) Original Operating Instructions MERGENTO VT 9220 | 95 2310.en-GB.80X.0...
  • Page 96: Select "Config" - Submenu "5.5" - Manual Operation Hydraulic Rake Height Adjustment

    Change to submenu 5.5. ▷ Touching the tab on the touchscreen takes you to the submenu 5.5. ▷ Alternatively, the softkeys can also be pressed repeatedly until the submenu is opened. 96 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 97 B16 Left rake height adjustment angle sen- Angle sensor error-free Error in angle sensor Y26 Left rake height adjustment valve Valve active (green lamp) Valve not active (white lamp) Valve error (red lamp) Original Operating Instructions MERGENTO VT 9220 | 97 2310.en-GB.80X.0...
  • Page 98: Select "Config" Submenu "6.1" - Calibrate Belt Units

    Change to submenu 6.1. ▷ Touching the tab followed by the tab on the touchscreen opens sub- menu ▷ Alternatively, the softkeys can also be pressed repeatedly until the submenu is opened. 98 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 99 Display current value of angle sensor B7 (left) and angle sensor B8 (right). Information in [mV] Saved values of angle sensors B7 and B8 after calibration in measured position. Information in [mV] Original Operating Instructions MERGENTO VT 9220 | 99 2310.en-GB.80X.0...
  • Page 100: Select "Config" - Submenu "6.2" - Calibrate Hydraulic Rake Height Adjustment

    Touching the tab on the touchscreen takes you to the submenu 6.2. ▷ Alternatively, the softkeys can also be pressed repeatedly until the submenu is opened. 100 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 101 Save the minimum rake height adjustment. Deselect "submenu 6.2" Implementation ► Pressing the softkeys or the corresponding function key takes you back to the next highest menu level. To the "Start" menu in this case. Original Operating Instructions MERGENTO VT 9220 | 101 2310.en-GB.80X.0...
  • Page 102: Expert 75 "Service" Menu Selection

    Reset time for grease lubrication nipple (50 h interval) Reset time for oil change (1000 h interval) Remaining time for transmission maintenance counter (first time 50 h, then 1000 h interval) 102 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 103: Expert 75 "Data" Menu Selection

    See "EXPERT 75 terminal switched on / off and "Start" menu" on page 50. Open "DATA" menu Implementation The "Data" menu is activated by pressing the softkeys or by pressing the corre- sponding function key (F-key). Original Operating Instructions MERGENTO VT 9220 | 103 2310.en-GB.80X.0...
  • Page 104 ISOBUS connection cable must be connected to the Expert 75 of the machine). This evaluation is not available for the "Select Control 3.0 Terminal". Display in hectares [ha] The values in this menu cannot be reset to zero. 104 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 105: Select "Data" - Submenu "Customer Orders 1 To 10

    Activate submenu "Data" / customer orders 1 to 10 Implementation By pressing one of the softkeys or the corresponding function key (F key), the respective "Customer orders 1 to 10" menu is activated. Original Operating Instructions MERGENTO VT 9220 | 105 2310.en-GB.80X.0...
  • Page 106 Control terminal operation Symbol illustration ("Data" - submenu "Customer orders 1 to 10" / time display of order) Symbol illustration ("Data" - submenu "Customer orders 1 to 10" / area display of order) 106 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 107 [%] of complete service time Complete service time of machine in transport position for current customer order selected Display in hours [h] and minutes [min] absolute or as a percentage [%] of complete service time Original Operating Instructions MERGENTO VT 9220 | 107 2310.en-GB.80X.0...
  • Page 108 Changes directly to customer orders 1 to 10 Scroll downwards Changes directly to customer orders 1 to 10 Change time / area Change between time display and area display of customer or- der. 108 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 109: Expert 75 "Test" Menu Selection

    (register tab) in the submenus on the touch screen. ▷ Alternatively the softkeys can also be used to change between submenus. Keep pressing the keys until the required menu is opened. Original Operating Instructions MERGENTO VT 9220 | 109 2310.en-GB.80X.0...
  • Page 110 Change back to the next highest menu level. To the "Start" menu in this case. Scroll right Key for scrolling right in the submenu tabs Scroll left Key for scrolling left in the submenu tabs 110 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 111: Select "Test" - Submenu "1.1" - Voltage Values At The Control Unit

    (F-key). The submenu is automatically displayed here first. Symbol illustration ("Test" submenu "1.1") Display Pos. Explanation Current control unit supply voltage in volts Current sensors supply voltage in volts Original Operating Instructions MERGENTO VT 9220 | 111 2310.en-GB.80X.0...
  • Page 112: Select "Test" - Submenu "1.1" / Error List

    (F-key). If an error occurs when the machine is in operation, the indication on the display goes straight to the error list and shows the active error immediately. 112 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 113 (masked) by the user so that the alarm message no longer appears until the next restart (active / inactive and suppressed). IMPORTANT: Suppression is only intended for emergencies. Errors should be repaired as quickly as possible. Original Operating Instructions MERGENTO VT 9220 | 113 2310.en-GB.80X.0...
  • Page 114 The alarm message is no longer activated by suppression, even if it is continually present or recurs. Delete error The entire error list is deleted by keeping the key pressed down. Error list ► The possible error messages are described below. 114 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 115 • Cable breakage and lines Important: By activating emergency operation, it is still possible to continue driving until im- minent repairs are carried out in the event of a sensor fault. Original Operating Instructions MERGENTO VT 9220 | 115 2310.en-GB.80X.0...
  • Page 116: Select "Test" - Submenu "1.2" - Voltage Values On The Can-Io Module

    Change to submenu 1.2. ▷ Touching the tab on the touchscreen takes you to the submenu 1.2. ▷ Alternatively you can change to the submenu with the softkey 116 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 117: Select "Test" - Submenu "2.1" - General Lift

    To the "Start" menu in this case. Select "Test" - submenu "2.1" - General lift Prerequisite • "Start" menu activated on the terminal. See "EXPERT 75 terminal switched on / off and "Start" menu" on page 50. Original Operating Instructions MERGENTO VT 9220 | 117 2310.en-GB.80X.0...
  • Page 118 Current speed in rpm B01 Pressure sensor Pressure sensor error-free Error in pressure sensor Current input voltage [display area: 1000 - 6000 mV] Current hydraulic pressure [display area: 0 - 250 bar] 118 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 119: Select "Test" - Submenu "2.2" - Headland Lift

    Touching the tab on the touchscreen takes you to the submenu 2.2. ▷ Alternatively, the softkeys can also be pressed repeatedly until the submenu is opened. Original Operating Instructions MERGENTO VT 9220 | 119 2310.en-GB.80X.0...
  • Page 120 Valve error (red lamp) B3 Right left sensor Sensor active (green lamp) Sensor not active (white lamp) Y3.2 Right lifting valve Valve active (green lamp) Valve not active (white lamp) Valve error (red lamp) 120 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 121: Select "Test" - Submenu "2.3" - Transport Lift

    Touching the tab on the touchscreen takes you to the submenu 2.3. ▷ Alternatively, the softkeys can also be pressed repeatedly until the submenu is opened. Original Operating Instructions MERGENTO VT 9220 | 121 2310.en-GB.80X.0...
  • Page 122 Current input voltage in angle sensor in mV (display area: 500 - 4500 mV] Y5 and Y5.1 left trans- Valve active (green lamp) port folding valve Valve not active (white lamp) Error in corresponding valve (red lamp) 122 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 123: Select "Test" - Submenu "2.4" - Transport Lateral Displacement

    Change to submenu 2.4. ▷ Touching the tab on the touchscreen opens the submenu directly. Touching the tab on the touchscreen takes you to the submenu 2.4. Original Operating Instructions MERGENTO VT 9220 | 123 2310.en-GB.80X.0...
  • Page 124 Control terminal operation ▷ Alternatively, the softkeys can also be pressed repeatedly until the submenu is opened. Symbol illustration ("Test" submenu "2.4") 124 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 125 Excessive right transport posi- tion Y11 Reduce right Valve active (green lamp) valve working width Valve not active (white lamp) Y12 Increase right valve work- ing width Error in corresponding valve (red lamp) Original Operating Instructions MERGENTO VT 9220 | 125 2310.en-GB.80X.0...
  • Page 126: Select "Test" Submenu "2.5" - Hydraulic Rake Height Adjustment (Option)

    Touching the tab on the touchscreen takes you to the submenu 2.5. ▷ Alternatively, the softkeys can also be pressed repeatedly until the submenu is opened. 126 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 127 Current input voltage in angle sensor in mV (display area: 500 - 4500 mV] Y26 Left rake height Valve active (green lamp) adjustment valve Valve not active (white lamp) Valve error (red lamp) Original Operating Instructions MERGENTO VT 9220 | 127 2310.en-GB.80X.0...
  • Page 128: Select "Test" - Submenu "3" - Belt Direction

    Change to submenu 3. ▷ Touching the tab on the touchscreen opens the submenu directly. ▷ Alternatively, the softkeys can also be pressed repeatedly until the submenu is opened. 128 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 129 Valve not active (white lamp) Valve error (red lamp) Y23 Left belt unit drive valve, outside swath Valve active (green lamp) belt direction Valve not active (white lamp) Valve error (red lamp) Original Operating Instructions MERGENTO VT 9220 | 129 2310.en-GB.80X.0...
  • Page 130: Select "Test" - Submenu "4" - Isobus Connection To Tractor

    Change to submenu 4. ▷ Touching the tab on the touchscreen opens the submenu directly. ▷ Alternatively, the softkeys can also be pressed repeatedly until the submenu is opened. 130 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 131: Pop-Up Message Box

    To the "Start" menu in this case. Pop-up message box Pop-up message boxes can appear at any time on the touchscreen. They indicate the next step required for a particular activity. Original Operating Instructions MERGENTO VT 9220 | 131 2310.en-GB.80X.0...
  • Page 132 The "green" control device (P-) must be activated again in a low headland position. Then drive in the upper headland position so that the belt units connect in the narrow position. 132 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 133: Select Control 3.0 Terminal Overview

    After folding into transport position, the cardan shaft is still turning. Required belt unit needs to be preselected. SELECT CONTROL 3.0 Terminal overview Main components Pos. Description Housing (splash-proof IP44) Display Input - Keypad Original Operating Instructions MERGENTO VT 9220 | 133 2310.en-GB.80X.0...
  • Page 134: Input Keypad

    ISOBUS control on all connected machines. The ISB alarm screen is displayed after activating the ISB: Automatic belt system Transport preselection Preselect left belt unit Preselect right belt unit Swath deposit left Swath deposit right 134 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 135 The display and processing of speed-related data are not available in the Select Control 3.0 terminal (e.g. the Data menu display relating to "overall area worked") as the speed signal of the tractor has not been adopted. Original Operating Instructions MERGENTO VT 9220 | 135 2310.en-GB.80X.0...
  • Page 136: Mounting The Select Control Terminal

    ► Stick the plug of the ISOBUS cable in the outlet of the interface cable. ► Stick the power supply plug of the interface cable into the power socket. 136 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 137: Dismantling The Select Control 3.0 Terminal

    The input mask is automatically opened. ► Activate terminal with scrolling wheel (rotary encoder) selection screen: Turn the rotary encoder in the appropriate direction and press the integrated key upon reaching the in- put field. Original Operating Instructions MERGENTO VT 9220 | 137 2310.en-GB.80X.0...
  • Page 138 Numerical value positive (+) or negative (-) Input mask for lower case letters. Press to switch to upper case input. Input mask for upper case letters. Press to switch to special character input. 138 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 139: Selection Masks

    Selection masks Sometimes it is necessary to activate or deactivate functions using an input field. Show the selection mask Selection masks are only shown when functions can be selected or deselected. Original Operating Instructions MERGENTO VT 9220 | 139 2310.en-GB.80X.0...
  • Page 140 Tap the line with the desired option, preselect via the scroll wheel. ► Press the softkey to confirm the entry and exit the menu. Alternatively, discard the selection using the softkey and exit the menu without making any changes. 140 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 141: Select Control 3.0 Terminal Switched On / Off And "Start" Menu

    Expert 75 softkeys (from the different submenus) act as hard keys (fixed input keys) in Select Control 3.0. These hard keys correspond to the requirements of MERGENTO VT 9220. The softkeys in the start menu of the Select Control 3.0 are similar in appearance to the Expert 75 softkeys.
  • Page 142 Key on / off Switch terminal on / off. Home key: Changes directly from submenus to main menu of Select Control 3.0. The previous machine operation menu is called up by pressing the "VT" key. 142 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 143 Preselect left belt unit key: The left belt unit is preselected to swing. The key lights up after the selection. The belt unit can be raised or lowered by activating the "red" control unit on the tractor. Original Operating Instructions MERGENTO VT 9220 | 143 2310.en-GB.80X.0...
  • Page 144 Terminal Expert 75. However, the positions are slightly offset due to the smaller display. Switch terminal off Implementation ► Terminal switch-off: Press key for 3 seconds. 144 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 145: Valves / Cover / Auxiliary Equipment

    Park tractor and machine on level and stable ground in working position and secure against rolling. • Tractor motor turned off, p.t.o. drive switched off, ignition key removed and stored, and parking brake applied. • Front roller support in working position Original Operating Instructions MERGENTO VT 9220 | 145 2310.en-GB.80X.0...
  • Page 146 Make sure that the front roller support is properly locked. Front roller support in service position / straw harvesting position ► Move front roller support to working position: Turn locking pin (1) downwards as shown. 146 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 147 The front roller support is unlocked and moves down slightly depending on the set- ting of the return springs. ▷ Make sure that the locking pin (1) is in contact with the notch (2). Original Operating Instructions MERGENTO VT 9220 | 147 2310.en-GB.80X.0...
  • Page 148: Support Stand Operation

    Tractor and machine parked on level and stable ground in road transport position. • Tractor motor turned off, parking brake applied, ignition key removed and stored. • Support stand in road transport position as shown below. 148 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 149: Cardan Shaft Holder Operation

    In this case, the cardan shaft should be removed and stored horizontally to prevent damage due to malformation. See "Put machine out of operation at end of sea- son" on page 211. Original Operating Instructions MERGENTO VT 9220 | 149 2310.en-GB.80X.0...
  • Page 150: Cover Operation

    Swing cardan shaft holder (1) further down until the bolt (2) audibly clicks into place au- tomatically. ▷ Push cardan shaft together and insert in the support. Cover operation The cover is used to protect the central hydraulic and electrical components. 150 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 151 Raise cover with the other hand, hold firmly and release the lever (2). ► Unlock support (3) under the cover and fold down. ► Lower cover and insert support (3) in the bracket (4) as shown. Original Operating Instructions MERGENTO VT 9220 | 151 2310.en-GB.80X.0...
  • Page 152 Fold support (3) up with the other hand and lock into place in the support on the cover. ► Lower cover slowly and press downwards to lock. ▷ The cover automatically locks. ► Raise cover to make sure that it is locked properly. 152 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 153: Transport Safeguards

    Fig.: Example of right arm locking hook ► Visual inspection on both sides of the machine to check whether the belt units have locked into place properly in the arresting hooks. Original Operating Instructions MERGENTO VT 9220 | 153 2310.en-GB.80X.0...
  • Page 154: Operation

    ≤ kg (G Total weight perm kg (T kg (T Front axle load ≤ kg V act V perm kg (T ≤ kg (T Rear axle load ≤ kg H act H perm 154 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 155: Determine The Required Tractor Ballast Weights Using The Weighing Method

    Weigh the total weight ► Drive the tractor onto the scales together with the machine in transport position and the ballast weights, with the front and rear axle on the scales. Original Operating Instructions MERGENTO VT 9220 | 155 2310.en-GB.80X.0...
  • Page 156 ) taking the tyre bearing capacity into account. See the tractor opera- H perm tional instructions. ► Verify if the technical data for the tyres and rims corresponds to the tractor manufacturer requirements. See the tractor operational instructions. 156 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 157: Determine The Required Tractor Ballast Weights Using Calculation

    ► Double the permissible tyre load capacity according to the tractor operating manual or from the tyre manufacturer's documentation (two tyres per axle) and enter in the table of figures. Original Operating Instructions MERGENTO VT 9220 | 157 2310.en-GB.80X.0...
  • Page 158: Adjustment / Conversion

    ► Adjustment work must only be carried out by suitably qualified staff. ► Use relevant personal protective equipment. ► Observe operating safety and accident prevention regulations. ► Direct people out of the danger area. 158 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 159: Requirements For The Initial Operation Of A Cardan Shaft

    A sliding distance (a) of 40 mm must be available. If necessary, have the cardan shaft shortened by an authorized service specialist. Check the permissible cardan shaft angulation. Refer to the cardan shaft's operating manual. Original Operating Instructions MERGENTO VT 9220 | 159 2310.en-GB.80X.0...
  • Page 160 ► Remove the cardan shaft parts. ► Shorten the outer protective tube at the marked point. ► Shorten the inner protective tube to the same length as the external protective tube. 160 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 161 Switch off the PTO immediately if unusual noises or strong vibrations occur. If this occurs, search for faults along the entire drive train and make repairs before con- tinuing to operate the machine. Original Operating Instructions MERGENTO VT 9220 | 161 2310.en-GB.80X.0...
  • Page 162: Adjust Cross Conveyor Belt Run / Feed Plate

    Remove the linch pin (V) and tension the belt with the clamping lever (S) until the pre- marked distance "XX" 3012 mm - 3015 mm is reached. Tensioning the conveyor belt more than specified increases wear! 162 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 163 Risk of injury from being pulled in! ► Direct persons away from the danger area around the machine. ► Do not stand close to the conveyor belt while it is moving. Original Operating Instructions MERGENTO VT 9220 | 163 2310.en-GB.80X.0...
  • Page 164: Swath Apron (Option) Operation / Adjustment

    If the swath apron is not pushed in completely, it may collide with obstacles above the ma- chine in road transport position. ► Retract swath apron hydraulically as far as it will be before folding the machine in road transport position. 164 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 165 Move the swath apron into the working position Prerequisite • Park machine on level and stable ground in headland position. • Retract swath apron as far as it will go as shown. Original Operating Instructions MERGENTO VT 9220 | 165 2310.en-GB.80X.0...
  • Page 166 Turn locking pin, allow it to click into place and lock swath apron as shown. ▷ Make sure that the swath apron is properly locked. ► Move swath apron to park position: Carry out process in the reverse order. 166 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 167 Remove bolts (1), washers (2) and nuts (3) and take off swath apron. ► Select working depth and longitudinal position as required. Replace swath apron, bolts (1), washers (2) and nuts (3). Original Operating Instructions MERGENTO VT 9220 | 167 2310.en-GB.80X.0...
  • Page 168: Possible Swath Forms

    (single swath right or left) or separately to both outer sides (double swath left and right). • Direction of travel of both separated cross conveyor belts to the left and right (double swath left and right). 168 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 169: Expander

    If the expander becomes longer over time, the excess length can be compensated for by winding the hydraulic hoses around several times. Attach expander Implementation ► Attach expander to the eyelet as shown. Original Operating Instructions MERGENTO VT 9220 | 169 2310.en-GB.80X.0...
  • Page 170 Attach the other side of the expander to the opposite eyelet as shown. ▷ If the hydraulic hoses still hang very low, reduce the expander length further and create another loop in the hydraulic hoses as shown. 170 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 171: Current Control Valve

    Flow control valve for left cross conveyor belt ► Repeat the procedure on the flow control valve in a similar way for the right cross con- veyor belt. ▷ Close cover if necessary. Original Operating Instructions MERGENTO VT 9220 | 171 2310.en-GB.80X.0...
  • Page 172: Coupling

    ► Direct people away from the danger area around the power lift. ► Do not stand between the tractor and the power lift when operating the power lift via external buttons. 172 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 173: Initial Operation

    • Ensure that any transport safeguards have been removed. • Ensure that the (supplied) cardan shaft has been adapted to the tractor before start-up. Original Operating Instructions MERGENTO VT 9220 | 173 2310.en-GB.80X.0...
  • Page 174: Mounting On Tractor

    Illustration: machine parked in road transport position Set the two lower links in parallel in the required setting for the height and width of the headstock and secure against lateral movement. 174 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 175 See "Attach safety chains (depending on country of destination)" on page 39. 10 Activate rear power lift and raise the drawbar so that the support stand is relieved of its load. Original Operating Instructions MERGENTO VT 9220 | 175 2310.en-GB.80X.0...
  • Page 176: Air Pressure - Braking System (Option)

    ► The brake hoses connected to the machine must give slightly with all movements be- tween the machine and the tractor without stretching, kinking or chafing. ► Start driving only when the manometer of the compressed-air braking system on the tractor shows 5,0 bar bar. 176 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 177 When coupling the supply line (red), the supply pressure coming from the tractor automatically pushes out the actuating button for the release valve on the trailer brake valve. Check the connection points for correct seating and tightness. Original Operating Instructions MERGENTO VT 9220 | 177 2310.en-GB.80X.0...
  • Page 178: Mounting The Select Control Terminal

    There is a bracket designated for fasten- ing the cable on the hind side of the terminal. ► Plug the power supply plug into the power socket. 178 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 179: Fit Expert 75 Isobus Terminal

    It can only be guaranteed that the cross conveyor belts will operate optimally in all operating situations and handling will not be impeded during transport if the attached height is correctly adjusted. Original Operating Instructions MERGENTO VT 9220 | 179 2310.en-GB.80X.0...
  • Page 180: Hydraulic Relief

    Adjust relief Prerequisite • Machine is to be fully attached to a suitable tractor and secured against rolling away. • Park tractor and machine on level and stable ground in working position. 180 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 181 The illustration shows both switching levers in "operation" position. Explanation of symbols Symbols Meaning Operation Relief setting for left or right side of the machine. Implementation ► Turn switching lever (1) to position as shown. Original Operating Instructions MERGENTO VT 9220 | 181 2310.en-GB.80X.0...
  • Page 182 150 bar in the manometer (L) for the right side of the machine as shown below. This corresponds to the minimum relief required in order to be able to read the pressure set in the manometer correctly. 182 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 183 If the relief has been set as required, set switching lever (2) to "operation" position as shown below. The illustration shows both switching levers in "operation" position. ► Set switching lever (1) in "operation" position as shown above. Original Operating Instructions MERGENTO VT 9220 | 183 2310.en-GB.80X.0...
  • Page 184: Pick-Up Working Depth Setting

    ► Direct people away from the danger area around the power lift. ► Do not stand between the tractor and the power lift when operating the power lift via external buttons. 184 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 185 PTO and tractor motor switched off, parking brake applied, ignition key removed and stored during the adjustment work. Implementation Raise arms on both sides slightly to make it easier to activate the crank handle to adjust the working depth. Original Operating Instructions MERGENTO VT 9220 | 185 2310.en-GB.80X.0...
  • Page 186 Lower arm and check the setting over a short distance in operation. ▷ If the setting is correct, no further action is necessary. ▷ If the setting is not correct, repeat the setting from point 1. 186 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 187 Check setting over a short distance in operation. ▷ If the setting is correct, no further action is necessary. ▷ If the setting is not correct, repeat the setting from point 1. Original Operating Instructions MERGENTO VT 9220 | 187 2310.en-GB.80X.0...
  • Page 188: Front Roller Settings

    Front roller support frame basic setting T = support frame Implementation ► Establish basic setting of support frame using the lower shackle of the chain and secure the shackle again. 188 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 189 The most appropriate setting is determined during operation. ► Make fine adjustments with the eye bolt (4) as required. ▷ Retighten lock nut on the eye bolt. ► Carry out procedure similarly on both sides of the machine. Original Operating Instructions MERGENTO VT 9220 | 189 2310.en-GB.80X.0...
  • Page 190 If the adjustment of the collecting apron / roller bracket is changed, check the adjustment of the frame again and correct if necessary. The frame adjustment may have to be adapted if the adjustment of the collecting apron bracket is changed. Implementation ► Remove screws (5). 190 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 191 Loosen screws (1) slightly on both sides of the front roller. ► Change position of front roller in the slotted hole as required. ► Loosen screws (1) slightly on both sides of the front roller. Original Operating Instructions MERGENTO VT 9220 | 191 2310.en-GB.80X.0...
  • Page 192: Work Assignment

    ► Turn PTO shaft off and wait for the drive to come to a standstill before raising the ma- chine. NOTICE Damage due to driving over obstacles! ► Drive carefully. ► Remove known obstacles if possible before starting work. 192 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 193: Permissible Cardan Shaft Angle

    ► The maximum permissible angles of the cardan shaft during operation or when station- ary must be observed! Data on the maximum permissible angles of the supplied cardan shaft are to be taken from the cardan shaft manufacturer's operating instructions! Original Operating Instructions MERGENTO VT 9220 | 193 2310.en-GB.80X.0...
  • Page 194: Transport Run

    When the working location is reached, the machine can be moved to "raised transport posi- tion" if necessary so that it can travel over particularly uneven terrain. See "Raised transport position" on page 195. 194 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 195: Turning Manoeuvres On Slopes

    See "Mounting on tractor" on page 174. • Tractor and machine parked on level and stable ground in road transport position. "Establish road transport position from headland position" on page 207. Original Operating Instructions MERGENTO VT 9220 | 195 2310.en-GB.80X.0...
  • Page 196 "lower" and lower the belt units as far as they will go. ▷ Deactivate "raised transport position" function: Press key. A transport run may then be carried out if required. See "Transport run" on page 194. 196 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 197: Establish Working Position From Road Transport Position

    "raise". Activate the tractor control unit (hydraulic connections marked in red) according to the instructions in the pop-up window and lower the arm to working position. Original Operating Instructions MERGENTO VT 9220 | 197 2310.en-GB.80X.0...
  • Page 198: Establish Headland Position From Working Position

    • when connecting belt units with connecting hooks (for smallest set working width) • when the working width of the belt units is not to be changed 198 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 199 ► Set the tractor control unit to lift again after the acoustic signal has been emitted to lift the other belt units to headland position. Original Operating Instructions MERGENTO VT 9220 | 199 2310.en-GB.80X.0...
  • Page 200 Operation Headland position 200 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 201: Belt Unit Connection Operation

    ► Before start-up and during operation, direct individuals away from the danger zone in and around the machine. "Connect" belt units Requirements • Park tractor and machine on level and stable ground in working position. Original Operating Instructions MERGENTO VT 9220 | 201 2310.en-GB.80X.0...
  • Page 202 Move into working position: Set the tractor control unit (hydraulic connections with red marking) to "lower" until the belt units lie fully on the ground. The belt units remain connected during the process. 202 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 203 Activate tractor control unit (hydraulic connections with green marking) to move the belt units to a wide working position. ▷ The connecting hook is automatically retracted which separates the belt units. Fig.: Connecting hooks retracted Original Operating Instructions MERGENTO VT 9220 | 203 2310.en-GB.80X.0...
  • Page 204: Operation

    • If the overload protection of the PTO responds frequently, switch the tractor down a gear. • Move machine to headland position when reversing over long distances (>10m). 204 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 205 / adjustment" on page 164. Select direction of movement of cross conveyor belt or swath shape. See "Possible swath forms" on page 168.See "EXPERT 75 "Work" menu selection" on page 52. Original Operating Instructions MERGENTO VT 9220 | 205 2310.en-GB.80X.0...
  • Page 206 Fig.: Scale on hitch-on rack bearing for maximum swivel range on both sides ▷ Raise machine to headland position if it is necessary to reverse over long distances (> 10 m) in order to turn due to space conditions. 206 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 207: Establish Road Transport Position From Headland Position

    The machine can then be moved to road transport position if necessary. See "Establish road transport position from headland position" on page 207. Establish road transport position from headland position Headland position Original Operating Instructions MERGENTO VT 9220 | 207 2310.en-GB.80X.0...
  • Page 208 Set tractor control unit (red connection marking) to "lift" according to the instruction in the pop-up window. ▷ Lift belt units as far as they will go. ▷ Make sure that the locking hooks on both sides of the machine are completely hooked in. 208 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 209: Uncouple

    ► Direct people away from the danger area around the power lift. ► Do not stand between the tractor and the power lift when operating the power lift via external buttons. Original Operating Instructions MERGENTO VT 9220 | 209 2310.en-GB.80X.0...
  • Page 210 10 Loosen lower link, lower and remove lower link balls if necessary. 11 Make sure that there are no connections remaining on the machine and drive off slowly with the tractor taking care to observe the coupling point. 210 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 211: Put Machine Out Of Operation At End Of Season

    ► Disconnect drive shafts from the machine, push together fully lengthwise and store in dry weather-protected area Dismantling the SELECT CONTROL 3.0 terminal Implementation Pull the plug of the ISOBUS cable out of the tractor outlet. Install the covering caps. Original Operating Instructions MERGENTO VT 9220 | 211 2310.en-GB.80X.0...
  • Page 212: Remove Expert 75 Terminal

    Pull the plug of the ISOBUS cable out of the tractor outlet. Install the covering caps. Pull the plug of the power cable out of the power outlet. Dismantling the terminal Remove and store the ISOBUS cable from the cab. 212 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 213: Maintain Operational Readiness

    Before wintering the machine, unplug the control terminals and store them in a dry, frost- proof area which is protected from direct sunlight. Fully charge battery-operated terminals before winter storage and then check the battery status regularly to prevent its destruction through deep discharge. Original Operating Instructions MERGENTO VT 9220 | 213 2310.en-GB.80X.0...
  • Page 214: Cardan Shaft

    Brand-new cardan shafts or ones that have been stationary for a long time before com- missioning should be cleaned and greased with universal grease with lubricant code (IV) until grease flows from the bearings. See "Equipment specification" on page 250. 214 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 215: Lifting Jack Lifting Points

    The lifting points for lifting jacks are located in the vicinity of the tyres. The lifting points are marked with the following sticker. Only place the jack directly below the sticker. W = jack lifting point left side of machine Similar on right side of machine! Original Operating Instructions MERGENTO VT 9220 | 215 2310.en-GB.80X.0...
  • Page 216: Hydraulic Relief

    Before working on the machine, switch off the tractor motor, remove and keep the igni- tion key! Implementation ► Activate hydraulic pressure supply. ► Turn switching lever (1) to position as shown. ► Turn switching lever (2) to position / L as shown. 216 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 217 ► Set switching lever (1 / 2) on the console to "operation" as shown. The illustration shows both switching levers in "operation" position. ► Turn off hydraulic pressure supply. Original Operating Instructions MERGENTO VT 9220 | 217 2310.en-GB.80X.0...
  • Page 218: Maintenance Based On Actual Condition

    Move the conveyor belt manually until the connecting bar (V) is at the edge of the ma- chine and is easily accessible. If the conveyor belt cannot be moved, reduce the belt tension accordingly. See "Adjust cross conveyor belt run / feed plate" on page 162. 218 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 219: Replace Spring Tines (Pick-Up)

    Tension the conveyor belt and carry out a test run. See "Adjust cross conveyor belt run / feed plate" on page 162. Replace spring tines (pick-up) The spring tines must be replaced when the results are no longer satisfactory. Original Operating Instructions MERGENTO VT 9220 | 219 2310.en-GB.80X.0...
  • Page 220 Replace spring tines The work is illustrated below using the spring tines furthest to the right. Implementation ► Remove the plastic scrapers (undo the M8 hexagon socket (1) at the top and bottom) 220 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 221: Clean Electro-Hydraulic Valves

    Electro-hydraulic valves on the machine Electro-hydraulic valves on the machine Prerequisite • Park machine on level and stable ground in parking position. See "Uncouple the ma- chine from the tractor" on page 209. Original Operating Instructions MERGENTO VT 9220 | 221 2310.en-GB.80X.0...
  • Page 222: Swath Apron Support Play

    Machine is fully attached and secured to a suitable tractor. • Park tractor and machine on level and stable ground in working position. • Tractor motor turned off, parking brake applied, ignition key removed and stored while working. 222 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 223 If the swath apron still wobbles excessively or is not adjusted smoothly but jerkily, repeat the process from point 1. If the swath apron moves jerkily, the play is insufficient and the guide will have to be loosened. Original Operating Instructions MERGENTO VT 9220 | 223 2310.en-GB.80X.0...
  • Page 224: Predetermined Maintenance

    Tractor motor turned off, ignition key removed and stored. Implementation ► Check hydraulic system (e.g. hydraulic hoses, pressure reservoir) for damage and leaks and replace components if necessary (see spare parts list). 224 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 225: Check / Change Lighting / Illuminants

    Warning signs, triangles and foils consist of an object holder (of different materials) with a layer of light-reflecting material applied on top. The design and assembly positions may differ depending on the machine and country of destination. Original Operating Instructions MERGENTO VT 9220 | 225 2310.en-GB.80X.0...
  • Page 226 Replace all warning signs, triangles and foils that have been damaged by adverse weather or mechanical influences (see spare parts list). When replacing the warning signs, be aware of the direction of the warning sign stripes when fitting! 226 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 227: Eyebolts

    "Front roller settings" on page 188. Air tank Only for machines with air brakes. Condensation collects in the air pressure tank which must be drained to prevent corrosion. Drain air tank Pos. Description Air pressure tank Original Operating Instructions MERGENTO VT 9220 | 227 2310.en-GB.80X.0...
  • Page 228: Check The Brake Hoses And Hose Couplings

    The brake hoses from the tractor to the machine are under high pressure, exposed to the weather conditions, and tractor and machine movements. This could lead to greater wear. 1 = Red line (reservoir) 2 = Yellow line (brakes) 228 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 229: After Every Season (Winter Storage)

    Machine is to be set over levelled and stable ground and secured against rolling away. • Tractor motor turned off, ignition key removed and stored. Preparation • High-pressure cleaner • Preserving oil Original Operating Instructions MERGENTO VT 9220 | 229 2310.en-GB.80X.0...
  • Page 230: Check/Adjust Wheel Brake Cylinder Piston Stroke (Air Brake)

    Tractor motor turned off, ignition key removed and stored. • Brake lining residual thickness already checked (there should be clearly more than 2 mm residual thickness) • Have the adjustment made by an authorized service specialist. 230 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 231: Once, After 8 Hours

    See "Uncouple the ma- chine from the tractor" on page 209. • Front roller raised in service position and secured against accidental lowering. "Front roller support service position" on page 145. Original Operating Instructions MERGENTO VT 9220 | 231 2310.en-GB.80X.0...
  • Page 232 Make sure that the spring is close to the screw and tighten the fastening bolt (2) to 30 Nm. ► Turn pick-up and tighten all spring tines under the scraper. ► Fold scraper back to tighten with screw (1). 232 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 233: Check / Top Up Hydraulic Oil Level

    Park tractor and machine on level and stable ground in working position and secure against rolling. • Hydraulic oil brought close to operating temperature. • Tractor lower link lowered as far as possible. Original Operating Instructions MERGENTO VT 9220 | 233 2310.en-GB.80X.0...
  • Page 234: Initially After 10 Hours, Then First Loaded Journey After Tyre Changes, Then Every 500 Hours

    Initially after 10 hours, then first loaded journey after tyre changes, then every 500 hours Retighten washers Retighten wheel nuts after the first load run and after the first load run after tyre change. 234 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 235: Every 50 Hours

    Check the brake linings If the machine is operated predominantly on hilly terrain and many runs are made on gradi- ents, the brake pads must be checked at shorter intervals than specified. Original Operating Instructions MERGENTO VT 9220 | 235 2310.en-GB.80X.0...
  • Page 236: Check Wheel Hub Bearing Play

    Axle raised until the tyres can rotate freely. Implementation ► Place the lever between the ground and the tyre and alternately load the wheel bearing by moving the lever up and down. 236 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 237: Adjusting The Wheel Hub Bearing Play

    Fill hub cap with some Li grease according to operating material code (IV). ► Smear the cap thread all around with Li grease. Screw hub cap in with a tightening torque of 500 Nm. Original Operating Instructions MERGENTO VT 9220 | 237 2310.en-GB.80X.0...
  • Page 238: Every 200 Hours And After More Than 3 Months Stationary

    Use only lithium saponified grease with a dropping point above 190 °C. See also the equipment specification for operating material code (IV). The image shows only the outer brake shaft bearing 238 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 239: Change Input Gear Oil

    ► Use protective gloves and eye protection. ► Allow housing and lubricant to cool down if possible. Implementation ► Clean areas around the drain plug (2) and the oil filler screw (3). Original Operating Instructions MERGENTO VT 9220 | 239 2310.en-GB.80X.0...
  • Page 240 Attach oil filler screw (3) with a new sealing ring and tighten. ► Remove residual oil from around the drain plug (2) and the oil filler screw (3) and dis- pose of it correctly. 240 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 241: Every 500 Operating Hours Or Annually

    ► Replace rubber sealing cap. Lubricate standard brake linkage adjuster Preparation • Grease gun • Lithium grease operating material class (IV) according to equipment specification Original Operating Instructions MERGENTO VT 9220 | 241 2310.en-GB.80X.0...
  • Page 242: Every 500 Hours Or Annually And After Replacing Brake Linings

    Machine is parked on level and stable ground and secured against rolling away. Implementation ► Remove rubber sealing cap. ► Grease with Li-Grease until sufficient fresh grease flows from the regulating screw. See also operating material list, point IV. 242 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 243: Every 1000 Operating Hours Or Annually

    Inside the brake must always be kept free of grease and impurities. ► Thoroughly clean the wheel hubs inside and outside. Remove old grease completely. Thoroughly clean bearing and seals (diesel) and check if reusable. Original Operating Instructions MERGENTO VT 9220 | 243 2310.en-GB.80X.0...
  • Page 244: Every 2 Years Or Every 4,000 Hectares

    We recommend carrying out the change on warm days of >15 °C. 1 = Oil drain plug 2 = Forward run / intake filter 3= Oil filler neck with dipstick 4 = Return filter/ oil filter cartridge 244 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 245 Position waste oil collecting pan under the oil drain screw. Remove drain screw with sealing ring and drain used oil completely. Remove screw on return filter cover (4) and remove filter cartridge. Original Operating Instructions MERGENTO VT 9220 | 245 2310.en-GB.80X.0...
  • Page 246: Every 4 Years

    10. Every 4 years Check and adjust hydraulic pressure accumulator The nitrogen pressure loss of hydraulic pressure accumulators after 4 years is approxi- mately 8-12%. 246 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 247 Check at least every 4 years in a specialist workshop, and correct if necessary. The required filling pressure can be read from a sticker on the pressure accumulator or can be taken from the accompanying hydraulic diagram. N = nitrogen Original Operating Instructions MERGENTO VT 9220 | 247 2310.en-GB.80X.0...
  • Page 248: Every 6 Years

    See "operating material specification" section for the operating curved brackets e.g. material code; see "lubricants and fill quantities" section for fill (III), (IV), etc. quantities Observe the manufacturer's safety instructions! Lubricate every "X" operating hours 248 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 249 Predetermined maintenance Original Operating Instructions MERGENTO VT 9220 | 249 2310.en-GB.80X.0...
  • Page 250: Operating Materials

    (also with grease sal lubricant nipples) Input gearbox Gear oil SAE 80 ≈0,7 l according to API- GL 5 Hydraulic oil tank Hydraulic oil HLP DIN 51524 ≈160 l Section 2 250 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 251: Help And Advice

    Remove blockages from track rollers / conveyor belt Prerequisite • Park tractor and machine on level and stable ground in working position. • Tractor motor turned off, parking brake applied, ignition key removed and stored. Original Operating Instructions MERGENTO VT 9220 | 251 2310.en-GB.80X.0...
  • Page 252 Remove blockages from front rollers Prerequisite • Park tractor and machine on level and stable ground in working position. • Tractor motor turned off, parking brake applied, ignition key removed and stored. 252 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 253: Emergency Actuation

    ► Pay attention to the current swath apron position for every action to be carried out. ► Monitor swath apron position visually on a continuous basis. Original Operating Instructions MERGENTO VT 9220 | 253 2310.en-GB.80X.0...
  • Page 254 Fig.: Sticker for emergency actuation underneath the cover. See "Cover operation" on page 150. Explanation of symbols Symbol Explanation Raise right arm to headland position Raise left arm to headland position Move into road transport / working position 254 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 255 "Y21 / Y22". Valve "Y21" is responsible for the anti-clock- wise rotation of the right cross conveyor belt and valve "Y22" is responsible for the clockwise rotation of the left cross conveyor belt. Original Operating Instructions MERGENTO VT 9220 | 255 2310.en-GB.80X.0...
  • Page 256 All functions previously activated for emergency actuation deactivated. Implementation ► Activate centre swath emergency actuation: Turn screw cap on directional control valve "Y21" and "Y22" clockwise (view of screw cap from above) as far as it will go. 256 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 257 ▷ Set screw (1) and (2) on flow control valve to stage 10 if they have been adjusted. See "Current control valve" on page 171. Original Operating Instructions MERGENTO VT 9220 | 257 2310.en-GB.80X.0...
  • Page 258 ▷ Activate the double-acting control unit to which the hydraulic hoses with the red marking are connected and raise the arm to headland position. 258 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 259 Machine is to be fully attached to a suitable tractor and secured against rolling away. • Park tractor and machine on level and stable ground in narrowest working position. Fig.: narrowest working position • Swath apron retracted as far as it will go. Original Operating Instructions MERGENTO VT 9220 | 259 2310.en-GB.80X.0...
  • Page 260 ► Pay attention to information in control terminal as indicated below. ► Pay attention to switching state of sensors as indicated below. ► Pay attention to position of sensor transmitter as indicated below. 260 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 261 (S). Sensors B11 and B12 should not be covered by the sensor transmitter, as shown. Sensors B13 and B14 should be covered by the sensor transmitter, as shown. Original Operating Instructions MERGENTO VT 9220 | 261 2310.en-GB.80X.0...
  • Page 262 Park tractor and machine on level and stable ground in headland position with a maxi- mum working width setting. Fig.: Headland position • Swath apron retracted as far as it will go. 262 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 263 Directional control valves "Y12" and "Y14" are used to move into the position. Directional control valves "Y11" and "Y13" are then used to move into road transport position. Original Operating Instructions MERGENTO VT 9220 | 263 2310.en-GB.80X.0...
  • Page 264 Implementation Activate "move into high transport position" emergency actuation: Turn screw on direc- tional control valves "Y3.2" and "Y5.2" clockwise (view of screw from above) as far as it will go. 264 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 265 Make sure that the two belt units rest correctly in the arresting hooks (F) and that the locking hooks on both arms (V) are properly closed. Original Operating Instructions MERGENTO VT 9220 | 265 2310.en-GB.80X.0...
  • Page 266 Sensors B11 and B12 should be active (activity LED on sensor does not light up). Sensors B13 and B14 should be inactive (activity LED on sensor does not light up). 266 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 267 Turn valve "Y11 / "Y13" anti-clockwise (view of screw from above) as far as it will go. Turn off hydraulic pressure supply. ▷ Have damage repaired in a specialist workshop. ▷ Carry out a test run on all machine functions before restarting the machine. Original Operating Instructions MERGENTO VT 9220 | 267 2310.en-GB.80X.0...
  • Page 268: Wiring Diagrams

    Help and advice Wiring diagrams Hydraulics 268 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 269: Electrics

    Pick-up drive left Direction of travel Right headland Electrics Colour code list Colour code Colour brown blue black white rt red gr green grey yellow Yellow violet pink orange gn green Green Original Operating Instructions MERGENTO VT 9220 | 269 2310.en-GB.80X.0...
  • Page 270: Cable Harness Hydr. Rake Height Adjustment (Option)

    Help and advice Cable harness hydr. rake height adjustment (option) 270 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 271 Help and advice Original Operating Instructions MERGENTO VT 9220 | 271 2310.en-GB.80X.0...
  • Page 272 Help and advice 272 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 273: Standard Cable Harness

    Help and advice Standard cable harness Original Operating Instructions MERGENTO VT 9220 | 273 2310.en-GB.80X.0...
  • Page 274 Help and advice 274 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 275 Help and advice Original Operating Instructions MERGENTO VT 9220 | 275 2310.en-GB.80X.0...
  • Page 276 Help and advice 276 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 277 Help and advice Original Operating Instructions MERGENTO VT 9220 | 277 2310.en-GB.80X.0...
  • Page 278 Help and advice 278 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 279 Help and advice Original Operating Instructions MERGENTO VT 9220 | 279 2310.en-GB.80X.0...
  • Page 280: Supplement To Usa / Canada Operating Instructions

    For machines to be operated in the USA / CANADA, a conversion kit with warning stickers (to adapt to local applicable regulations) is available from PÖTTINGER in English or French! See also "Supplement to the Operating Instructions USA / CANADA". 280 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 281 Supplement to USA / CANADA operating instructions Warning signs, GB / USA / CANADA Original Operating Instructions MERGENTO VT 9220 | 281 2310.en-GB.80X.0...
  • Page 282 Supplement to USA / CANADA operating instructions Warning signs, USA / CANADA Front right view Pos. Warning signs Pos. Warning signs Only together with swath apron! 282 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 283 Supplement to USA / CANADA operating instructions Pos. Warning signs Pos. Warning signs Warning signs, USA / CANADA Front left view Pos. Warning signs Pos. Warning signs Original Operating Instructions MERGENTO VT 9220 | 283 2310.en-GB.80X.0...
  • Page 284: Secure Load Towing

    The trac- tor must be heavy and powerful enough with adequate braking power for the towed load. Be 284 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 285 Supplement to USA / CANADA operating instructions especially careful when towing loads on unfavourable ground conditions, when turning and on slopes. Original Operating Instructions MERGENTO VT 9220 | 285 2310.en-GB.80X.0...
  • Page 286 Supplement to USA / CANADA operating instructions 286 | Original Operating Instructions MERGENTO VT 9220 2310.en-GB.80X.0...
  • Page 287 PÖTTINGER Service Partner A worldwide network of well established Service Specialist Centres is at your disposal. This regional proximity guarantees the prompt supply of spare parts, enables optimum product delivery and machine configuration by expert personnel. Our service features include: •...
  • Page 288 2310.en-GB.80X.0...

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