Summary of Contents for Pottinger NOVACAT 301 a-motion PRO
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Original Operating Instructions Front mounted mowers NOVACAT 301 a-motion PRO 3763 Machine No.: +..00001 3763.en.80W.0...
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And if we don't have what you're looking for, then your Specialist Service Centre is there for you with help and advice. Scan the QR code on the type plate of the machine or visit http://www.mypoettinger.com Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
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The operating instructions are part of the machine, therefore pass them on to any new owner when passing on the machine. Instruct the new owner and make them aware of the regula- tions mentioned. Your PÖTTINGER service team wishes you every success. Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
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► All instructions in such text sections must be followed! Text sections marked in this way contain recommendations and advice for handling the ma- chine. ENVIRONMENT Text sections marked in this way contain advice on the subject of environmental protection. Text Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
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Illustrations may contain additional symbols, arrows and other lines that serve to improve the comprehensibility of the image content or are intended to draw attention to a specific area of the image. Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
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PÖTTINGER. If you have not received this mail, please contact your local dealer. Your dealer can fill in the handover declaration online. Austria PÖTTINGER Landtechnik GmbH Industriegelände 1 4710 Grieskirchen Phone+43 7248 600-0 Fax+43 7248 600-2513 info@poettinger.at Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
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Amended chapter 90902021 No time-stamp Prototype is VS available in Noxum 06.12.2021 V.0 Chapter "Control", section "Work menu": "Triggering single sensor" and "Pressure defi- cit in the lifting system" indicators Input: Mechatronics Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
Technical data Dimensions........................Weights..........................Sensosafe weight (Option)....................Mower discs and cutter blades..................Power requirements......................Hydraulics......................... Electrics..........................Noise emission........................Safety and the environment Safety advice........................Qualification of personnel....................Performing maintenance work..................Organisational measures....................Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
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Determine the required tractor ballast weights using calculation........Adjustment / retrofitting..................... Adjustment of the cardan shaft..................Check PTO drive....................... Remove / reposition conveyor cones................Limiting chains......................Cutting height......................Fit conditioner / swath former..................Mechanical relief......................Swath former....................... Work assignment......................Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
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Test menu 3 - NA......................Test menu 4 - Oil......................Test menu 5 - operating conditions................Test menu 6 - voltage monitoring................Test menu 7 - NA......................Test menu 8 - current software versions..............10 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
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Check / change lighting of lamps................. 111 Check / replace warning signs, warning triangles, warning sheets......112 Clean sensor lenses....................113 Before every season......................113 Checking the friction clutch..................113 After every season (winter storage).................. 114 Original Operating Instructions NOVACAT 301 a-motion PRO | 11 3763.en.80W.0...
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147 Check / replenish cutter bar oil level................. 147 Every 6 years....................... 150 Hydraulic hoses......................... 150 Lubrication plans....................... 150 Operating materials Equipment specification....................152 Working materials and fill quantities.................. 152 12 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
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Vibrations with tine conditioner during mowing operation........... 158 Plans Electric..........................159 Select Control Terminal....................159 Hydraulics......................... 160 Hydraulic plan......................160 Supplement to USA / CANADA operating instructions Secure towing of loads...................... 161 Original Operating Instructions NOVACAT 301 a-motion PRO | 13 3763.en.80W.0...
Remove the fastenings from the loading surface. ► Lift the machine from the truck loading surface. ► Remove lifting device ► Load machine: Carry out process in the reverse order. 14 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
M 12 x 1.25 44500 63000 M 14 x 1.5 60000 85000 M 16 x 1.5 81000 115000 M 20 x 1.5 134000 189000 M 24 x 2 188000 1090 265000 Original Operating Instructions NOVACAT 301 a-motion PRO | 15 3763.en.80W.0...
Can be retro-fitted underneath the cutter bar to in- lustration crease the distance between the knife and the ground. Elements marked as "left" or "right" are present on both sides of the machine. 16 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
Operational instructions, spare part list and declaration of transfer (3) Upgrade program The PÖTTINGER Landtechnik GmbH upgrade program offers many upgrade possibilities. You can receive additional information from your service dealer. Original Operating Instructions NOVACAT 301 a-motion PRO | 17 3763.en.80W.0...
Included data The type plate shows the following data. Data Chassis number Model Type Serial number Basic weight Model year 18 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
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At a glance Year of mfr Year of manufacture information can be found on a sticker near the type plate. Original Operating Instructions NOVACAT 301 a-motion PRO | 19 3763.en.80W.0...
Source of applied miscellaneous technical norms and / or specifications: Person authorised to compile the technical file: Martin Baumgartner Industriegelände 1 AT - 4710 Grieskirchen Markus Baldinger, Jörg Lechner, CTO R&D CTO Production Grieskirchen, 14.01.2022 20 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
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The following standards and technical specifications were applied:: Person authorised to compile the technical documentation: Melanie Jane Gardner St. Marks Road 15 GB - NN188AN Corby Markus Baldinger, Jörg Lechner, CTO R&D CTO Production Grieskirchen, 14.01.2022 Original Operating Instructions NOVACAT 301 a-motion PRO | 21 3763.en.80W.0...
• Immersion in liquids during transport, operation or storage of the machine. • Working of roads, stony ground and other surfaces consisting essentially or partially of stone, sand or asphalt. 22 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
NOVACAT 301 alphamo- 1215kg tion pro RC If your machine is equipped with accessories, the indicated weight may be incorrect! Sensosafe weight (Option) Designation Type Weight SENSOSAFE front beam ---- 148kg Original Operating Instructions NOVACAT 301 a-motion PRO | 23 3763.en.80W.0...
The blade equipment used is shown on the sticker on the tool box. The top lines show the blade equipment suitable for disc mowers, the bottom lines show the blade equipment suit- able for drum mowers. Blade equipment 24 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
1 single-acting front connection - ALPHA MOTION lift cylinder 1 double-acting front connection - hydraulic external protection Electrics Voltage 12 V DC Connections 1x 7-pin plug in accordance with DIN-ISO 1724 (lighting) Original Operating Instructions NOVACAT 301 a-motion PRO | 25 3763.en.80W.0...
3813 The actual noise level in the workplace may differ from the measured continuous sound lev- el depending on the different tractor designs. We recommend wearing hearing protection while mowing! 26 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
For example,sSuch obligations may concern the wearing of personal protective equipment or the road traffic regula- tions. Original Operating Instructions NOVACAT 301 a-motion PRO | 27 3763.en.80W.0...
WARNING Fire or explosion! ► Before any grinding work, clean dust and flammable substances from the machine and the surroundings, and ensure that there is sufficient ventilation. 28 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
► If in doubt, stop and switch off the p.t.o. until the possibility of danger can be eliminated. Operational danger area Entering the danger area whilst the machine is in operation and / or the tractor motor is run- ning is strictly prohibited! Original Operating Instructions NOVACAT 301 a-motion PRO | 29 3763.en.80W.0...
Warning signs (icons) point to residual risks and how to avoid them. Damaged or lost warning signs must be replaced. If machine parts with warning stickers are replaced, the corresponding warning stickers must be placed on the new components. 30 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
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Danger of hands being crushed. Never reach into the crushing danger area as long as parts are able to move there. During operation, set the hydraulic control unit to "float position" or "lower". Original Operating Instructions NOVACAT 301 a-motion PRO | 31 3763.en.80W.0...
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Keep a safe distance as danger exists through parts being ejected while motor is running. Pos. Warning signs Meaning Beware! Read the operating manual thoroughly before putting the machine into operation. 32 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
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Machine parts from above. The hazard area may only be entered once the safety lock has been activated. Do not stand in the machine's swivel range. Original Operating Instructions NOVACAT 301 a-motion PRO | 33 3763.en.80W.0...
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Wait until they have stopped completely. Keep a safe distance as danger exists through parts being ejected while motor is running. Do not touch rotating machine components. Wait until they have stopped completely. 34 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
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Keep a safe distance as danger exists through parts being ejected while motor is running. Do not touch rotating machine components. Wait until they have stopped completely. Clean secondary drive every 100 hectares! Original Operating Instructions NOVACAT 301 a-motion PRO | 35 3763.en.80W.0...
Danger of hands being crushed. Never reach into the crushing danger area as long as parts are able to move there. 495.171 Caution! Risk of explosion! Reservoir filled with excess pressure! 495.197 36 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
PÖTTINGER! Standard front lighting 1 = front LED - white marker lights 2 = warning signs Original Operating Instructions NOVACAT 301 a-motion PRO | 37 3763.en.80W.0...
6 = LED - yellow warning lights Handling hazardous substances In addition to the information in these Instructions, the generally applicable, statutory or oth- erwise binding regulations on environmental protection are to be observed. 38 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
Safety and the environment Fuel efficiency and soil protection Careful adjustment of the machine preserves machine/soil and saves fuel. Original Operating Instructions NOVACAT 301 a-motion PRO | 39 3763.en.80W.0...
Remove lubricants such as gear oil, hydraulic oil, etc. from components before they are scrapped. Disposal of rubber parts / tyres • Take tyres with and without rims and other rubber components to the corresponding re- cycling point. 40 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
Ejecting impurities / machine parts at high speeds! ► Never open safety devices or leave them open whilst the machine parts are rotating. ► Wait until all rotating machine parts are stationary before approaching the machine. Original Operating Instructions NOVACAT 301 a-motion PRO | 41 3763.en.80W.0...
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► Swing the side protection upwards, release the bolt and swing the side protection back- wards until the sleeve locks into the clamping piece. 42 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
Tractor motor turned off, parking brake applied, ignition key removed and stored. Implementation The lever for protective operation is more stable in machines with a working width of 3-3.5m. The operating process is analogous in all cases. Original Operating Instructions NOVACAT 301 a-motion PRO | 43 3763.en.80W.0...
The covering must be removed beforehand when setting the relief. Implementation ► Open the central bayonet catch (2) of the front cover (1) by turning it to the left (spanner size 13mm). 44 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
The centre of gravity is further back in machines with a conditioner than in those without a conditioner. In order to achieve tilt-free support in the parking position, the conditioner sup- port stand must be extended and locked before the machine is detached from the tractor. Original Operating Instructions NOVACAT 301 a-motion PRO | 45 3763.en.80W.0...
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Turn the support stand by the handle (3) if necessary until the bolt (2) locks into place. ▷ If the position is not low enough, repeat the process from point 1 and move the sup- port stand into the next lowest position. 46 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
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Valves / cover / auxiliary equipment ► Retract the support stand Carry out process in the reverse order. Original Operating Instructions NOVACAT 301 a-motion PRO | 47 3763.en.80W.0...
• Ensure that any transport safeguards have been removed. • Ensure that the spare parts / machine components supplied have been removed. 48 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
Potential attaching problems and solutions No front hydraulic connection • If the tractor has no hydraulic connection at the front, then a hydraulic hose must be run from the rear to the front. Original Operating Instructions NOVACAT 301 a-motion PRO | 49 3763.en.80W.0...
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PTO shaft pipe overlap, or the maximum PTO shaft angulation would be exceeded. In this case, an accessory kit is necessary which positions the implement approx. 200 mm forwards. In such a case, please contact the PÖTTINGER customer service. 50 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
Hook the expander on the rear guard on both sides of the machine at position 1 and make sure that the protective apron is properly positioned in the protection area. Original Operating Instructions NOVACAT 301 a-motion PRO | 51 3763.en.80W.0...
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59. Connect the correctly adapted cardan shaft to machine and tractor as described in the cardan shaft manufacturer's operating instructions. ▷ Swivel cardan shaft retainer (2) into working position 52 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
Bear in mind that in the case of machine combinations, the position of the machine that projects furthest to the rear must always be determined before weighing. Original Operating Instructions NOVACAT 301 a-motion PRO | 53 3763.en.80W.0...
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Total weight perm kg (T kg (T Front axle load </= kg V act V perm kg (T </= kg (T Rear axle load </= kg H act H perm 54 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
See the tractor operational instructions. Weigh the total weight ► Drive the tractor together with the machine in transport position and the ballast weights with the front and rear axle on the scales. Original Operating Instructions NOVACAT 301 a-motion PRO | 55 3763.en.80W.0...
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) taking the tyre bearing capacity into account. See the tractor opera- H perm tional instructions. ► Verify if the technical data of the tyres and rims correspond to the tractor manufacturer requirements. See the tractor operational instructions. 56 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
V act ..............................► Enter the value for the permissible rear axle load (T ) according to the tractor operat- H perm ing instructions in the table of values. Original Operating Instructions NOVACAT 301 a-motion PRO | 57 3763.en.80W.0...
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► Double the permitted tyre load capacity according to the tractor operational instructions or the documentation of the tyre manufacturer (two tyres per axle) and enter in the value table. 58 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
► The applicable regulations concerning operating safety and accident prevention must be strictly observed. Adjustment of the cardan shaft Checking and adjusting the length of cardan shafts with tube sliding profile. Original Operating Instructions NOVACAT 301 a-motion PRO | 59 3763.en.80W.0...
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If necessary, have the cardan shaft shortened by an authorized service specialist. Check the permissible cardan shaft angulation. Refer to the cardan shaft's operating manual. The clearance around the cardan shaft must be sufficient, otherwise it will be damaged. 60 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
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Remove the cardan shaft parts. ► Shorten the exterior protective tube at the marked point. ► Shorten the inner protective tube to the same length as the external protective tube. Original Operating Instructions NOVACAT 301 a-motion PRO | 61 3763.en.80W.0...
Remove / reposition conveyor cones The pre-assembled conveyor cones may be installed on another mower disc if necessary. If the conveyor cones are not required, they may also be replaced by the coverings supplied. 62 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
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Remove the covering cap from the conveyor cone and keep handy. ► Loosen M10x35 screw, remove conveyor cones and keep both handy. Assemble and tighten the cover supplied with the machine using the M10x30 screw. Original Operating Instructions NOVACAT 301 a-motion PRO | 63 3763.en.80W.0...
Attach limiting chains (1) on both sides between the upper linkage and lower linkage and adjust on both sides so that the set height can be maintained as accurately as possible during operation. 64 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
If the upper link is not properly adjusted, the blades may penetrate uneven areas of ground or cut the fodder too short. ► Adjust the top link so that the skids rest entirely on the ground. Original Operating Instructions NOVACAT 301 a-motion PRO | 65 3763.en.80W.0...
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If the cutting height is 50-60 mm, the upper link is correctly set. ▷ If the cutting height is less than 50 mm or more than 60 mm, the upper link settings needs to be checked and adjusted if necessary. 66 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
(4). The belt pulleys on the inside of the conditioner must be aligned flush with the belt pulleys of the mower unit. Install belt, tension and attach protective cover. Original Operating Instructions NOVACAT 301 a-motion PRO | 67 3763.en.80W.0...
(basic factory setting). The reference values for the basic relief settings can be found in the table below. Cutter unit with swather Type E (mm) R (mm) L (mm) NOVACAT 261 ALPHA MOTION PRO 68 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
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Crane, forklift truck or similar equipment. Prerequisite • Park tractor and machine on level and stable ground in working position and secure against rolling. • Lifting gear height correctly set! • Cutting height correctly set Original Operating Instructions NOVACAT 301 a-motion PRO | 69 3763.en.80W.0...
► Replace front frame covering. Swath former A narrow swath is formed when using the swath plates while mowing. This avoids driving over the crop with wide tractor tyres. 70 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
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Adjust the working depth using the bolts (1) in the slotted hole so that the swath discs run under the lower edge of the cutter bar at a maximum distance of 10 mm. Original Operating Instructions NOVACAT 301 a-motion PRO | 71...
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Carry out procedure similarly on both sides of the machine. Adjust additional swath discs Z = additional swath discs Prerequisite • Machine is fully attached and properly secured to a suitable tractor. 72 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
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Attach compression spring (3) to bored hole (a) when working with short and generally small quantities of fodder (reduced counter-pressure in the spring). ► Carry out procedure similarly on both sides of the machine. Original Operating Instructions NOVACAT 301 a-motion PRO | 73 3763.en.80W.0...
Damage due to driving over obstacles! ► Drive carefully. ► Remove known obstacles if possible before starting work. ENVIRONMENT Avoid unnecessary change procedures. Before starting work, consider how the area could be optimally processed. 74 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
Support stand (if available) in parking position. • Tractor motor turned off, parking brake applied, ignition key removed and stored during the work. Implementation ► Open shut-off lever on hydraulic connection if present. Original Operating Instructions NOVACAT 301 a-motion PRO | 75 3763.en.80W.0...
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This causes the support plates (1) to butt against the pivot (B) as shown. ► Raise / lower machine with the ALPHA MOTION until the support plates on both sides of the machine lock into place on the pivot (B) as shown. 76 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
• Machine is fully attached and secured to a suitable tractor. • Park tractor and machine on level and stable ground in road transport position and se- cure against rolling. Original Operating Instructions NOVACAT 301 a-motion PRO | 77 3763.en.80W.0...
Machine is fully attached to a suitable tractor. See "Attaching on tractor" on page 51. • Protections in working position. • Tractor sufficiently ballasted. See "Tractor ballast" on page 53. • Linkage height correctly set. 78 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
If the transport safeguard is not inserted, uncontrolled movements may occur in the ma- chine which could endanger other road users. ► Always activate transport safeguard before driving on public roads. Original Operating Instructions NOVACAT 301 a-motion PRO | 79 3763.en.80W.0...
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Swing support plates (1) on both sides of the machine from the parking position towards to road transport position. Left support plate (1) in working position ▷ The support plate (1) now butts against the bolt (B). 80 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
Use the support stands when parking the machine and secure the stands correctly with the safety bolts. DANGER Pulling and severing of body parts! ► Secure the PTO drive against unintentional starting. Original Operating Instructions NOVACAT 301 a-motion PRO | 81 3763.en.80W.0...
If the transport safeguard is not inserted, uncontrolled movements may occur in the ma- chine which could endanger other road users. ► Always activate transport safeguard before driving on public roads. 82 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
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Lower machine and stand on the cutter bar (and on the support leg of a conditioner if available). ▷ The support plate (1) supports the frame underneath and prevents the frame from lowering to working position. Original Operating Instructions NOVACAT 301 a-motion PRO | 83 3763.en.80W.0...
Uncouple the machine from the tractor CAUTION Knocks and bruises over the whole body due to moving machine parts! ► Direct persons out of the danger area around the machine before moving the machine. 84 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
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Swivel cardan shaft retainer (2) into parking position Left = parking position Right = working position ► Uncouple cardan shaft from the tractor and place in the cardan shaft holder. Original Operating Instructions NOVACAT 301 a-motion PRO | 85 3763.en.80W.0...
► Store the machine in a weather-protected area, dry and not near artificial fertiliser or stabling. ► Apply rust protection to bare machine parts, e.g. hydraulic cylinder piston rods or simi- lar. 86 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
Function keys Work menu Set menu Keep the key pressed down for 10 seconds to access the configuration menu (only for customer service!) Test menu Data menu Further function keys 88 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
Fig. 2 1... Bar display active / inactive 2... Sensitivity selection display Fig. 3 4... "X" activating bar display 5...Display "5" activating single sensor 6...Display "P!" Activating pressure too low Original Operating Instructions NOVACAT 301 a-motion PRO | 89 3763.en.80W.0...
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Currently, only the front cutter bar has a mechanism to raise the bar when an animal is de- tected. Function keys Preselect / deselect left sensor bar Preselect / deselect front sensor bar Preselect / deselect right sensor bar 90 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
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If you wish to change the sensitivity of all the bars, all the bars must have the same filling. It does not matter whether it is light or dark. Original Operating Instructions NOVACAT 301 a-motion PRO | 91 3763.en.80W.0...
Set menu 1 - Contrast and Brightness Display Contrast Select Control Screen contrast settings Keypad lighting ON / OFF Screen brightness as percentage. 92 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
At the moment an oil pressure tank is only available for the front bar. Function keys Set parameters See setting mode section for details Back Go to previous menu Next Go to next menu Original Operating Instructions NOVACAT 301 a-motion PRO | 93 3763.en.80W.0...
Pressure threshold in tank line to tractor with mower in working position Value should be less than or equal to the pressure threshold. Function keys Set parameters See setting mode section for details Back Go to previous menu 94 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
NDI - current sensor activation index If the NDI - activation index is above the threshold value set in the WORK menu, the system will be activated. An animal has been detected. The device bleeps. Original Operating Instructions NOVACAT 301 a-motion PRO | 95 3763.en.80W.0...
Back Go to previous menu next Go to next menu Test menu 5 - operating conditions You can determine here which conditions have been fulfilled for the use of SENSOSAFE. 96 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
5. Row: Reference voltage source voltage (current / minimum) Function keys Reset Press the key to reset the minimum value to the current voltage value. Back Go to previous menu next Go to next menu Original Operating Instructions NOVACAT 301 a-motion PRO | 97 3763.en.80W.0...
SENSOSAFE software version with Select Control Terminal CAN-IO A: CAN-IO A software version CAN-IO B: CAN-IO B software version Function keys Back Go to previous menu next Go to next menu 98 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
Go to next menu Data menu 2 - activations Display L: 0 L - number of activations of left sensor bar F: 0 F - number of activations of front sensor bar Original Operating Instructions NOVACAT 301 a-motion PRO | 99 3763.en.80W.0...
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DATA MENU Display R: 2 R - number of activations of right sensor bar Function keys Back Go to previous menu 100 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
CONFIGURATION MENU CONFIGURATION MENU The configuration menu is reserved for the customer service. The entry of incorrect param- eter can massively reduce the system functionality and may cause total failure! Original Operating Instructions NOVACAT 301 a-motion PRO | 101 3763.en.80W.0...
Meaning Causes Fault in the master-bus • Connection to the master module has been interrupted. The connection system is not working. • Faulty operating panel Error 3 - sensor number 102 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
Press this key to suppress the error until the control starts again. Emergency op- eration will then be possible. Warning - the system is no longer activated independently. Single error acknowledgement The next time the error occurs, it will be displayed again. Original Operating Instructions NOVACAT 301 a-motion PRO | 103 3763.en.80W.0...
Meaning Causes Exclamation mark above a sensor bar Connection to the bar has been inter- rupted An electrical problem has occurred in the sen- sor bar. Module missing or faulty 104 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
Keep the [move SENOSAFE] key pressed down on the terminal to preselect the sensor bar for the movement. You can release the [move SENOSAFE] key again once the movement is complete. ► Lower the sensor bar with the double-acting control device. Original Operating Instructions NOVACAT 301 a-motion PRO | 105 3763.en.80W.0...
Ballast weights (B) are required for these applications to guarantee the functionality of the system. Combined for front and rear mowers (SENSOSAFE and SENSOSAFE 300) Combined for front and rear mowers (SENSOSAFE and SENSOSAFE 1000) 106 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
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Operation Original Operating Instructions NOVACAT 301 a-motion PRO | 107 3763.en.80W.0...
Cardan shafts In principle, the instructions in this manual apply for the maintenance of cardan shafts 108 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
Clean and grease cardan shaft ► After a prolonged standstill, always clean and lubricate with brand-name grease before first operation, otherwise lubricate according to the cardan shaft manufacturer's instruc- tions. Original Operating Instructions NOVACAT 301 a-motion PRO | 109 3763.en.80W.0...
Hydraulic hoses that are older than 5-6 years should be replaced. Use only replacement hoses with the same specifications. See the spare parts list. Prerequisite • Machine must be standing on level, stable ground and secured against rolling. 110 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
Faulty lights or lamps must be changed before driving on public highways (with the excep- tion of working lights). LED luminaire maintenance The illuminants cannot be changed in LED luminaires! Change the LED-lights when faulty. White/red LED marker lights Original Operating Instructions NOVACAT 301 a-motion PRO | 111 3763.en.80W.0...
Warning signs, warning triangles, warning foils consist of a slide (different materials) and a layer of light-reflecting material applied to it. Design and assembly positions vary depending on the machine and country of destination. 112 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
Before initial use of a brand-new cardan shaft and after prolonged standstill, the friction clutch function may be impaired as a result of the friction linings sticking together. Therefore, the friction clutch must be checked for correct function before use. Original Operating Instructions NOVACAT 301 a-motion PRO | 113 3763.en.80W.0...
► Clean shaft stubs on gearboxes and cardan shaft profiles before wintering the machine, and protect them with universal grease. ► Lubricate all greasing points according to the maintenance instructions before winter storage. See also chapter on care and maintenance. 114 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
If both sides of the reversible blades are worn out or the blade is damaged, the blades must be replaced. Always replace the blades with new blades in twos to avoid imbalances. Original Operating Instructions NOVACAT 301 a-motion PRO | 115 3763.en.80W.0...
Page 116
The machine is standing on even, load-bearing ground in the working position. • Tractor motor turned off, ignition key removed and stored, and parking brake applied. • Front guard folded up. • Side side folded up. 116 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
Page 117
With new mower blades, remove the anti-corrosion paint at the attachment points around the hole. Implementation ► Place the blade wrench (1) on any side between the mowing disc and the blade holder as shown. Original Operating Instructions NOVACAT 301 a-motion PRO | 117 3763.en.80W.0...
Page 118
Ensure that the blade can move on the blade bolt and that the blade rests fully on the cutting disc and the blade holder on the blade. ► Remove blade wrench. ► Carry out the same procedure for all cutter blades. 118 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
Adjust belt tension to factory setting: Twist the nut on the tension roller spring and move the lower edge of the underlying disc to the covering with the pointer tip. Original Operating Instructions NOVACAT 301 a-motion PRO | 119 3763.en.80W.0...
► If worn tine attachments are replaced with new ones, the same number of tine attach- ments must also be replaced on the 180° opposed rotor side. Symbol illustration of possible tine assembly positions on the rotor 120 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
Page 121
Attach the fitting aid and counteract the pressure of the internal rubber buffer using the fitting aid. Fitting aid SK08936-0379 ► Tap out spring pin with pin punch, adapt applied pressure on fitting aid accordingly if re- quired. Original Operating Instructions NOVACAT 301 a-motion PRO | 121 3763.en.80W.0...
Page 122
► Remove fitting aid. ► Remove individual parts. ► Replace faulty individual parts with new ones if required. ► Carry out the same procedure on all conditioner tines if required. 122 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
Page 123
8 = spring pin 13x36mm 9 = bolt M8x55 DIN931 Implementation ► Assemble individual parts paying particular attention to the fitting position of brackets (1), rubber buffers (2) and tines (5-6) as shown! Original Operating Instructions NOVACAT 301 a-motion PRO | 123 3763.en.80W.0...
Page 124
Spring pin assembly position ► Knock the dowel pin in until it stops and remove the fitting mandrel. 124 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
Carry out the same procedure on all conditioner tines if required. Replace roller conditioner drive V-belt When the drive belts show signs of damage or wear, they must be replaced. Always replace all V-belts simultaneously! Original Operating Instructions NOVACAT 301 a-motion PRO | 125 3763.en.80W.0...
Page 126
Tractor motor turned off, parking brake applied, ignition key removed and stored. Implementation ► Remove upper belt guard Loosen screws and remove protection. Symbol illustration ► Remove lower belt guard Loosen screws and remove protection. 126 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
Page 127
Symbol illustration Replace all V-belts with new ones. Remove blade spanner (K) from the plate (H) and slowly pivot upwards so that the ten- sion roller is pressed against the V-belts. Original Operating Instructions NOVACAT 301 a-motion PRO | 127 3763.en.80W.0...
After service life After 1 operating hour Check taper bushing seating Taper bushings are used as fastening elements on conditioner belt drives (ED, RCB, RC), swath merging systems (crossflow) and cutter bars. 128 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
Page 129
Check whether the forcing hole (2) is filled with grease (numbers depending on design). ▷ If this is not the case, fill the bore hole with universal grease right up to the edge. Original Operating Instructions NOVACAT 301 a-motion PRO | 129 3763.en.80W.0...
2017 7/16 2517 2525 3020 3030 3525 3535 Retighten blade bolts Mower discs with attached conveyor drums or conical discs will also be referred to simply as mower discs below! 130 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
After 8 hours of operation Check / correct conditioner drive and tension roller run Check after the first use and after every modification to the drive (e.g. when changing the V- belt). Original Operating Instructions NOVACAT 301 a-motion PRO | 131 3763.en.80W.0...
Page 132
Tractor motor turned off, parking brake applied, ignition key removed and stored during the work. Implementation Remove upper and lower parts of belt guard Check the tension roller run by using the check ruler. 132 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
To fully inspect the mower blade holder, it is necessary to remove the mower blades and blade bolts. If the machine is frequently operated on stony ground or under difficult operating condi- tions, the interval for checking wear should be shortened. Original Operating Instructions NOVACAT 301 a-motion PRO | 133 3763.en.80W.0...
Page 134
► Re-measure the diameter at the widest part of the blade bolt cone. The minimum diameter should not be less than 15mm. 134 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
Page 135
▷ Replace mower blade holders in twos for each mower disc to avoid imbalances. ► Carry out the inspection on all mower blade holders in the same way. Original Operating Instructions NOVACAT 301 a-motion PRO | 135 3763.en.80W.0...
In case of problems with tine conditioner which can only stem from the toothed belt drive (rubber rollers colliding in the gearing, etc.), do not continue working but contact a specialist dealer to overhaul the machine. 136 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
Damage to bearings due to contamination entering through the lubrication nipple! ► Clean lubrication nipple before the lubrication process. ► Clean lubricant nozzle before the lubrication process. ► Contaminated lubricant should not be used and should be disposed of correctly. Original Operating Instructions NOVACAT 301 a-motion PRO | 137 3763.en.80W.0...
Page 138
Grease all available lubrication points on V-belt drive side. Lubrication nipple (S) ► Grease all available lubrication points on toothed belt drive side / chain drive side. Lubrication nipple (S) 138 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
Cleaning paper or similar • Oil catch pan with adequate capacity (at least 4 litres) • New gear oil operating material code (III) according to operation material specifications / lubrication plan Original Operating Instructions NOVACAT 301 a-motion PRO | 139 3763.en.80W.0...
Page 140
"Check / replenish cutter bar oil level" on page 147. ► Repeat procedure correspondingly on both sides of the machine. ► Dispose of cleaning paper which has been contaminated with lubricant correctly. ► Dispose of lubricant correctly. 140 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
Tractor PTO switched off • Park tractor and machine on level and stable ground in working position. • Tractor motor turned off, ignition key removed and stored, an parking brake applied. Original Operating Instructions NOVACAT 301 a-motion PRO | 141 3763.en.80W.0...
So that the oil can be drained as completely as possible, it is necessary to bring it almost up to operating temperature. We recommend carrying out the change on warm days of >15°C. 142 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
Page 143
Park tractor and machine on level and stable ground in working position. • Tractor motor turned off, ignition key removed and stored, an parking brake applied. 1= Oil level control plug with dipstick 2 = Oil drain plug Original Operating Instructions NOVACAT 301 a-motion PRO | 143 3763.en.80W.0...
Every 100 hectares Clean primary drive conditioner Preparation • Vacuum cleaner if required • Air-blow gun compressed pressure • Use personal safety equipment such as a dust mask and safety goggles. 144 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
So that the oil can be drained as completely as possible, it is necessary to bring it almost up to operating temperature. We recommend carrying out the change on warm days of >15°C. Original Operating Instructions NOVACAT 301 a-motion PRO | 145 3763.en.80W.0...
Page 146
Re-insert and tighten the drain plug. ► Remove filler plug. ► Fill with fresh lubricant. ► Clean the filler plug, reinsert and tighten. ► Clean dirt away from the area around the filler plug. 146 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
Park tractor and machine on level and stable ground in working position. • Tractor motor turned off, ignition key removed and stored, an parking brake applied. • Machine secured against unintentional lowering by positioning. Original Operating Instructions NOVACAT 301 a-motion PRO | 147 3763.en.80W.0...
Page 148
When propping up, make sure that the cutter bar is not inclined on the broad side but is in a fully horizontal position. Otherwise the oil level shown at the oil filler plug will be in- correct. Symbol illustration Horizontally incorrectly aligned! 148 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
Page 149
Clean the filler plug, reinsert and tighten. ► Clean dirt away from the area around the filler plug. ► Dispose of cleaning paper which has been contaminated with lubricant correctly. Original Operating Instructions NOVACAT 301 a-motion PRO | 149 3763.en.80W.0...
Every 100 hectares Grease The number and position of the grease nipple (lll), (lV) Operating materials code (see Operating materials specifications) Quantity of operating materials in litres Observe the manufacturer's safety instructions! 150 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
Page 151
Care and maintenance ALPHA MOTION PRO Original Operating Instructions NOVACAT 301 a-motion PRO | 151 3763.en.80W.0...
Defective fuse. ▷ Replace with fuse of identical specification. ► Present contact error of the cable. ▷ Turn lighting off and on again. ▷ Verify correct connection of the cable connector. 154 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
► After the work is completed, verify the function of safety and protection devices and ver- ify the tightness of all previously loosened screw connections. If the blockage is difficult to remove, it can be helpful to break down the fodder manually. Original Operating Instructions NOVACAT 301 a-motion PRO | 155 3763.en.80W.0...
Page 156
Break down the fodder if required and remove without damaging the conditioner tines. ► Reset the conditioning intensity on the adjustment lever (2) of the tine conditioner to the previous setting using the adjustment lever (2). 156 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
Page 157
Break down the fodder if required and remove without damaging the rollers. ► Reset the spring compressors on both sides to the previously measured spring length (=tension) without resetting according to factory specifications. Original Operating Instructions NOVACAT 301 a-motion PRO | 157 3763.en.80W.0...
Replace lost or damaged tines / tine fastenings immediately. ► Carry out assembly work according to maintenance instructions. See "Tine conditioner, tines and tine fastening assembly work" on page 120. 158 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
The tractor must be heavy and powerful enough with adequate braking power for the towed load. Use additional caution when towing loads under adverse surface conditions, when turning, and on inclines. Original Operating Instructions NOVACAT 301 a-motion PRO | 161 3763.en.80W.0...
Page 162
Supplement to USA / CANADA operating instructions 162 | Original Operating Instructions NOVACAT 301 a-motion PRO 3763.en.80W.0...
Page 163
PÖTTINGER Service-Stützpunkte Österreich PÖTTINGER Landtechnik GmbH Industriegelände 1 A-4710 Grieskirchen Phone+43 7248 600-0 Fax+43 7248 600-2513 info@poettinger.at Deutschland Süd PÖTTINGER Deutschland GmbH Servicecenter Deutschland Süd Justus-von-Liebig-Str. 6 D-86899 Landsberg am Lech Phone+49 8191 9299-0 Fax+49 8191 59656 landsberg@poettinger.at Deutschland Nord PÖTTINGER Deutschland GmbH Servicecenter Deutschland Nord Steinbecker Str.
Page 164
Fax+39 0523 838253 info@poettinger.it Polska PÖTTINGER Polska sp.z.o.o ul. Skawinska 22 61333 Poznan Phone+48 618700555 info@poettinger.pl United Kingdom Alois POTTINGER UK Ltd. St. Marks Road 15 NN18AN Corby Phone+44 1536 272220 Fax+44 1536 206220 info.uk@pottingeruk.co.uk Ireland POETTINGER Ireland Ltd. Glenaleamy, Powerstown Road E91 D326 Clonmel/Co.
Page 165
Fax+7 495 646 89 16 info.ru@poettinger.ru Canada POETTINGER Canada Inc. 460 Rue Robinson Sud J2G 7N6 Granby/QC Phone+1 450 372 5595 Fax+1 866 417 1683 info@poettinger.ca United States POETTINGER US, Inc. 393 Pilot drive 46383 Valparaiso/IN Phone+1 219 510 5534 Fax+1 219 707 5412 info@poettinger.us Australia...
Page 167
PÖTTINGER Service Partner A worldwide network of well established Service Specialist Centres is at your disposal. This regional proximity guarantees the prompt supply of spare parts, enables optimum product delivery and machine configuration by expert personnel. Our service features include: •...
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