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Original operating instructions Mower combination NOVACAT V 10000 3880 Machine no.: +..00001 3880.en-US.80X.0...
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Spare parts lists are available exclusively via MyPÖTTINGER. • Individual information, such as operating instructions and maintenance information for your machines, is available on MyPÖTTINGER in “My Machines” at any time after regis- tration. Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
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The operating instructions are part of the machine, therefore hand them over to the new own- er when passing on the machine. Train the new owner, and refer the owner to the aforemen- tioned instructions. Your PÖTTINGER service team wishes you much success. Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
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Text sections marked in this way contain information on the topic of environmental protec- tion. Directional information Directional information (such as left, right, front, rear) is given based on the normal “working direction of travel” of the machine. Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
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Figures may contain additional inserted symbols, arrows and other lines that are used to im- prove the comprehensibility of the image content, or are intended to draw attention to a spe- cific area of the image. Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
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PÖTTINGER. If you have not received this email, please contact your local dealer. Your dealer can fill out the delivery declaration online. Austria PÖTTINGER Landtechnik GmbH Industriegelände 1 4710 Grieskirchen Phone+43 7248 600-0 Fax+43 7248 600-2513 info@poettinger.at Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
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Change index Date Index Reason for change Changed chapter 90902021 No time stamp available in Nox- Prototype becoming VS Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Hydraulic system....................... Select Control......................Power Control / ISOBUS..................... Electrical system....................... SELECT CONTROL terminal..................POWER CONTROL terminal..................EXPERT 75 terminal....................Terminal CCI 1200...................... Noise emission........................Safety and environment Safety instructions......................Qualification of the personnel.................... Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
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Test menu 1.1 - job computer..................Test menu 1.2 - CAN IO module................. Test menu 2 - sensors....................Test menu 3 - lifting..................... Test menu 4 - lateral displacement................Test menu 4 - collector....................Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
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START screen........................105 Calling up the “WORK” menu.................... 107 2 SET menu........................113 1.1 Front mower - overview..................113 1.2 Settings for lifting and lowering................114 2.1 Side guard folding....................116 10 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
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Configuration menu 3.5 - manual operation - collector............. 159 Configuration menu 4 - serial number................. 161 Configuration menu 5 - factory setting................. 162 Flaps / cover / auxiliary equipment Auxiliary equipment......................164 Original operating instructions NOVACAT V 10000 | 11 3880.en-US.80X.0...
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Assembling the conditioner / swath former............... 222 Collector (option)......................224 Cross Flow (option)..................... 235 Swath former (option)....................240 Swath comb (option)....................243 Starting work........................244 Turning maneuvers on a slope..................245 Reversing.......................... 245 12 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
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Setting the cross conveyor belt sensors................280 Predetermined maintenance Before each season......................282 Checking the friction clutch..................282 Checking the cardan shaft cam clutch................. 282 Making input gearbox overrunning clutches “run smoothly”........283 Original operating instructions NOVACAT V 10000 | 13 3880.en-US.80X.0...
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Changing the cutter bar input gearbox oil..............316 1x annually........................319 Checking / filling up the cutter bar oil level..............319 Checking / filling up the Crossflow input gearbox oil level........... 322 14 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
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Power Control......................349 Hydraulic system....................... 354 Select Control......................354 Power Control......................357 Supplement to the USA / CANADA operating instructions USA / CANADA English warning signs................359 Safely towing loads......................365 Original operating instructions NOVACAT V 10000 | 15 3880.en-US.80X.0...
230 Nm 81000 N 320 Nm 115000 N M 20 x 1.5 460 Nm 134000 N 650 Nm 189000 N M 24 x 2 780 Nm 188000 N 1090 Nm 265000 N 16 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Can be retrofitted on the underside of the cutter bar for figure more distance between the knives and the ground. Elements with designations such as “left” and “right” are present on both sides of the ma- chine. Original operating instructions NOVACAT V 10000 | 17 3880.en-US.80X.0...
Knife box (2) Retrofit program The retrofit program of PÖTTINGER Landtechnik GmbH offers a wide range of retrofit op- tions. Your service dealer will be pleased to provide you with further information. 18 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
The following data can be read on the type plate, depending on the machine type and de- sign. Data Data Chassis number Year of manufacture Model Model year Vehicle identification number Axle loads per axle Type Drawbar load Serial number Permissible total weight Base weight Original operating instructions NOVACAT V 10000 | 19 3880.en-US.80X.0...
Transport of people or animals on the machine. • Immersion in liquids during transport, operation or storage of the machine. • Working on roads, paths, and other surfaces consisting mainly or partially of stone, sand or asphalt. Original operating instructions NOVACAT V 10000 | 21 3880.en-US.80X.0...
3880 NOVACAT V 10000 ED 8333.4636 lbs NOVACAT V 10000 RC 8575.9718 lbs If your machine is equipped with additional equipment components, the specified weight may differ! Basic settings Headland position 22 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Knives per mower disc [pcs] 16 (2x8) On all mowers, the outer and inner mower drum / mower disc on the front of the machine (on each mower unit) must turn inward! Original operating instructions NOVACAT V 10000 | 23 3880.en-US.80X.0...
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The blade equipment used is shown on the sticker on the toolbox. The upper line shows the blade equipment suitable for disc mowers, the lower line shows the blade equipment suitable for drum mowers. Blade equipment 24 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
► Check hydraulic oil compatibility before connecting the machine to the tractor. Hydraulic oil Hydraulic oil specification DIN 51524 part 1 and 2 Oil temperature max. 176 °F Working pressure 180 to max. 2900.76 psi Oil delivery volume min. 21.1336 gpm Original operating instructions NOVACAT V 10000 | 25 3880.en-US.80X.0...
For tractors with open “load sensing” (constant current system, pressureless circulation): Screw in the LS screw completely. • For tractors with closed “load sensing” (constant pressure system): Unscrew the LS screw completely. 26 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
5” TFT color display with bright- ness control Keyboard Membrane keypad with backlight Connection cable 1x 8-pole plug - signal transmis- sion (female) 1x 8-pole plug ISOBUS - power supply (male) Original operating instructions NOVACAT V 10000 | 27 3880.en-US.80X.0...
Display 5.6 " TFT color display with brightness control Keyboard Membrane keypad with back- light Connection cable 1x 8-pole plug - CAN-IN For additional interfaces, see operating instructions for the terminal 28 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
• Only work with the cab permanently closed. • Alternatively, suitable hearing protection can be worn during field work! • The hearing protection must be removed during the transport journey. Original operating instructions NOVACAT V 10000 | 29 3880.en-US.80X.0...
Such obligations may, for example, relate to the wearing of personal protective equipment or to traffic regulations. • Workshop equipment appropriate for the work is absolutely essential for carrying out testing, setting and repair work. 30 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Perform maintenance work as described in this manual completely and at the specified intervals, or have it performed at a specialist workshop. • Do not make any changes to the software on programmable control systems. Original operating instructions NOVACAT V 10000 | 31 3880.en-US.80X.0...
Skin, eye or respiratory tract irritation due to oils, greases, solvents and cleaning agents! ► Observe the applicable safety regulations for the respective product. ► Ensure sufficient ventilation. ► Use personal protective equipment such as protective clothing, protective gloves / safe- ty goggles. 32 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
For machines operated in the USA / CANADA, a conversion kit with warning signs (for adaptation to locally applicable regulations) is available from PÖTTINGER either in English or French! See also “Supplement to the USA / CANADA operating instructions”. Original operating instructions NOVACAT V 10000 | 33 3880.en-US.80X.0...
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Read the operating instructions carefully be- fore commissioning the machine. Before all maintenance and repair work, turn off the trac- tor engine and remove the ignition key. Check the distance to the tractor. 34 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
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Safety and environment Warning signs Meaning Support frame note Never reach into the crushing danger zone as long as parts can move there. Grease nipple position Original operating instructions NOVACAT V 10000 | 35 3880.en-US.80X.0...
Safety and environment Traffic safety equipment The traffic safety equipment is obligatory when driving on public traffic areas. It may vary de- pending on the destination country. 36 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
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PÖTTINGER! Lighting Pos. Equipment Warning sign Side reflector, orange Integrated brake and indicator light USA / CANADA standard lighting USA / CANADA standard lighting Pos. Equipment Warning triangle Red tail light Original operating instructions NOVACAT V 10000 | 37 3880.en-US.80X.0...
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USA / CANADA Collector / Crossflow lighting USA / CANADA Collector / Crossflow lighting Pos. Equipment Warning triangle Red tail light Yellow indicator light Reflective red foil Reflective yellow foil Yellow indicator light 38 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Disposing of lubricants and operating fluids • Drain, collect and dispose of gear lubricants and hydraulic oils properly. • Empty lubricant containers of central lubrication systems and dispose of lubricant prop- erly. Original operating instructions NOVACAT V 10000 | 39 3880.en-US.80X.0...
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Remove lubricants such as gear oil, hydraulic oil, etc. from parts before scrapping them Disposing of rubber parts / tires • Take tires with and without rims and other rubber parts to the appropriate recycling cen- ter. 40 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Right mower unit preselection Side guard folding preselection Lateral displacement preselection Lift / lower left belt unit preselection or fold Crossflow preselection Lift / lower right belt unit preselection or fold Crossflow preselection Original operating instructions NOVACAT V 10000 | 41 3880.en-US.80X.0...
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When selecting input fields that require the entry of text, numbers or a selection of prede- fined options, the corresponding input mask is automatically displayed. See "Input masks" on page 43.;See "Selection masks" on page 45. 42 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Symbols Explanation Deletes the last digit Deletes the entire number Complete entry Increase value of the entered number Decrease value of the entered number Positive (+) or negative (-) numerical value Original operating instructions NOVACAT V 10000 | 43 3880.en-US.80X.0...
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2. Input mask for special characters 2. Press to switch to letter input Symbols Explanation Deletes the entire word Deletes the last letter Switch to uppercase letters Complete entry 44 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Call up selection mask on terminal with scroll wheel (rotary pulse encoder): Turn the ro- tary pulse encoder in the appropriate direction and press the integrated key when the input field is reached or press OK. Selection mask symbol explanation Symbols Symbol explanation Exit menu Original operating instructions NOVACAT V 10000 | 45 3880.en-US.80X.0...
Machine settings Calibrate the lifting height Lifting Cross conveyor belt Section control Isobus settings Lifting when reversing Steering angle and curve control Service menu: Display and reset the lubrication interval counters 46 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
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In the START menu, press and hold the key 10 seconds to display the Configura- tion menu. Free options Chargeable options (Section Control and Task Control) Calibration menu Calibrate lateral displacement Calibrate working and transport position Reset to factory settings Original operating instructions NOVACAT V 10000 | 47 3880.en-US.80X.0...
The terminal has memory for the data of several machines. If the start screen is not dis- played after switching on, the terminal memory is exhausted. Delete data that is no longer required to free up memory. See the instructions for the terminal for this. 48 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
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Stop hydraulic functions All hydraulic functions can be stopped immediately in case of danger. The stop key is dis- played at the top right of all WORK, DATA, SET and TEST screens. Original operating instructions NOVACAT V 10000 | 49 3880.en-US.80X.0...
Touch the green button to confirm the execution of the action. Pop-up message Figure Move lateral displacement to narrow Move lateral displacement to wide Cross conveyor belts do not turn 50 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
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SELECT CONTROL operation Pop-up message Figure Swing cross conveyor belt downward Swing cross conveyor belt downward Switch off PTO shaft Switch on PTO shaft Release PTO brake Actuate control unit in plus direction Original operating instructions NOVACAT V 10000 | 51 3880.en-US.80X.0...
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12 Bring flaps from transport position into headland posi- tion 13 Bring the mower unit into transport position. 14 Bring the mower unit into working position. 15 Select a mower unit. 16 Calibration procedure not successful 52 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
If a symbol from the symbol explanation below is not displayed, then the equipment is not installed / not available on the respective machine, or the equipment has been deactivated in the “CONFIG” menu. Original operating instructions NOVACAT V 10000 | 53 3880.en-US.80X.0...
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The symbol is also hidden if there is a front mower unit present that cannot be controlled via the Power Control terminal. Lateral adjustment automatic mode current position = mini- mum width 54 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
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Screw conveyor - left / right Crossflow closed Screw conveyor - left / right Crossflow open Automatic lifting inactive / active Daily hectare counter Current area output in hectares per hour Original operating instructions NOVACAT V 10000 | 55 3880.en-US.80X.0...
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Only right wide placement: Press the hard key of the symbol for preselection 2x and swing out the right cross conveyor belt with the control unit or open the right Cross- flow flap. 56 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
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The working width is decreased to the end position. Pressing the keys interrupts the process. ► Increase working width: Press the key. ▷ The working width is increased to the end position. Original operating instructions NOVACAT V 10000 | 57 3880.en-US.80X.0...
Press the key to call up the SET menu ► Press TAB 1.1 In this figure, the width of the headstock is 98.4249 ft.. Display Symbol Explanation Width of the headstock 58 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Activate the display of the lifting height in the Work menu. Display Symbol Explanation Display of the lifting height in the Work menu active / inactive Softkeys Explanation Stop Stops all hydraulic functions. Original operating instructions NOVACAT V 10000 | 59 3880.en-US.80X.0...
► Press TAB 2 ► Press TAB 2.2 Parameters for lifting. Display Symbol Explanation Time interval from lifting one mower unit to switching to the other mower unit. Interval: [0 -10 60 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Its parameters are set in the Cross conveyor belt menu. How do I get there? START menu called up ► Press the key to call up the SET menu ► Press TAB 2 ► Press TAB Original operating instructions NOVACAT V 10000 | 61 3880.en-US.80X.0...
Switch to the next / previous tab Service menu This menu provides an overview of the lubrication interval counters. How do I get there? ► Press the softkey in the START screen to display the Service menu. 62 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
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Press the key to reset the lubrication interval counter to the original interval (gray). (e.g.: after a lubrication process) Press the key to reset the lubrication interval counter to the original interval (gray). (e.g.: after a lubrication process) Original operating instructions NOVACAT V 10000 | 63 3880.en-US.80X.0...
Operating time in working position in h (percentage of total time) Operating time in headland position in h (percentage of total time) Operating time in transport position in h (percentage of total time) Total area processed (all customer orders accumulated) 64 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
How do I get there? ► Press the softkey in the START screen to display the Data menu. ► Press an order key (1-10) in the data menu 1. Time display Original operating instructions NOVACAT V 10000 | 65 3880.en-US.80X.0...
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Time and date of the last order end Kilometers covered in transport position. Area that was processed in this order. Area hourly output for this order Average speed at which the device was moved in trans- port position. 66 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Press tab 1 in the Test menu to switch to Test menu 1 - power supply. ► Press tab 1.1 in the Test menu - sensors to switch to Test menu 1.1 - job computer. Original operating instructions NOVACAT V 10000 | 67 3880.en-US.80X.0...
Press tab 1 in the Test menu to switch to Test menu 1 - power supply. ► Press tab 1.1 in the Test menu - sensors to switch to Test menu 1.2 - CAN IO module. 68 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
How do I get there? ► Press the softkey in the START screen to display the Test menu. ► Press tab 2 in the Test menu to switch to Test menu 2 - sensors. Original operating instructions NOVACAT V 10000 | 69 3880.en-US.80X.0...
How do I get there? ► Press the softkey in the START screen to display the Test menu. ► Press tab 3 in the Test menu to switch to Test menu 3 - lifting. 70 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
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Y3 Lift left mower unit way valve • Y13 Left mower unit relief poppet valve Poppet valve locking hook Keys Explanation STOP Stops all hydraulic functions. Back Up one menu level Original operating instructions NOVACAT V 10000 | 71 3880.en-US.80X.0...
Current sensor voltage in mV • Y29 Lateral displacement preselection Right lateral displacement • B12 Right lateral displacement sensor Sensor error-free Error • Current sensor voltage in mV • Y30 Lateral displacement preselection 72 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Y25 Poppet valve position cross conveyor belt or Cross Flow flap (depending on equipment) • Y26 Poppet valve position cross conveyor belt or Cross Flow flap (depending on equipment) Poppet valve swath comb float position Original operating instructions NOVACAT V 10000 | 73 3880.en-US.80X.0...
How do I get there? ► Press the softkey in the START screen to display the Test menu. ► Press tab 2 in the Test menu to switch to Test menu 2 - speed signal. 74 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
The equipment affected by a fault can be determined from the text of the alarm message and its number. How do I get there? ► Press the softkey in the START screen to display the Test menu. Original operating instructions NOVACAT V 10000 | 75 3880.en-US.80X.0...
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Suppressed error messages no longer appear until the next restart of the control system. Neither the permanent presence of the fault nor a new occurrence of the fault trigger the alarm message. 76 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
In the START screen, press and hold the softkey 10 seconds to display the Configura- tion menu. ► Press the one of the tab keys to switch to the corresponding submenu. Original operating instructions NOVACAT V 10000 | 77 3880.en-US.80X.0...
Speed signal available on the tractor Speed signal available on the tractor yes Unit of measurement metric or imperial Work light on /off Swath merging Via Crossflow Via cross conveyor belt 78 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
► Press tab 1 in the Configuration menu to switch to Configuration menu 1. ► Press tab 1.3 in the Configuration menu to switch to Configuration menu 1.3 - serial number. Original operating instructions NOVACAT V 10000 | 79 3880.en-US.80X.0...
In the START screen, press and hold the softkey 10 seconds to display the Configura- tion menu. ► Press tab 2 in the Configuration menu to switch to Configuration menu 2 - factory set- tings. 80 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
In the event of a sensor failure, the device can thereby be brought into transport posi- tion and driven to the next workshop. How do I get there? ► In the START screen, press and hold the softkey 10 seconds to display the Configura- tion menu. Original operating instructions NOVACAT V 10000 | 81 3880.en-US.80X.0...
Stops all hydraulic functions. Back Up one menu level Tab keys Switch to the next / previous tab Configuration menu 5 - manual operation This menu is reserved for customer service. 82 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
In the START screen, press and hold the softkey 10 seconds to display the Configura- tion menu. ► Press tab 5 in the Configuration menu to switch to Configuration menu - manual opera- tion. ► Press and hold the softkey to display the tabs. Original operating instructions NOVACAT V 10000 | 83 3880.en-US.80X.0...
The parameters related to the mower are manually set in the Manual operation - mower menu. How do I get there? ► Press the softkey in the START screen to display the Configuration menu. 84 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
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• B5 Angle sensor for left lifting Error-free Error • Current voltage in mV • Y5 Lift left mower unit way valve • Y15 Left mower unit float position poppet valve Original operating instructions NOVACAT V 10000 | 85 3880.en-US.80X.0...
Press and hold the softkey to display the tabs. ► Press tab 5.3 in the Manual operation configuration menu to switch to Configuration menu 5.3 - manual operation - lateral displacement. 86 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
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B12 Right lateral displacement sensor Sensor error-free Error • Current sensor voltage in mV • Y30 Mower unit outward Softkeys Explanation STOP Stops all hydraulic functions. Back Up one menu level Original operating instructions NOVACAT V 10000 | 87 3880.en-US.80X.0...
► Press and hold the softkey to display the tabs. ► Press tab 5.4 in the Manual operation configuration menu to switch to Configuration menu 5.4 - manual operation - collector. 88 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
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Switch to the next / previous tab Move right collector preselection Press and hold this key while executing the movement with the control unit Open / close right Crossflow Swing right cross conveyor belt in / out Original operating instructions NOVACAT V 10000 | 89 3880.en-US.80X.0...
Press tab 6.1 to switch to submenu 6.1 - “Calibrate lateral displacement”. Display Symbol Explanation ACTUAL Current value at the left sensor Current value at the right sensor INSIDE Inside left setpoint Inside right setpoint OUTSIDE Outside left setpoint Outside right setpoint 90 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
► Press tab 6 in the Configuration menu to switch to Configuration menu 6 - calibrate. ► Press tab 6.2 to switch to submenu 6.2 - “Calibrate lifting / lowering”. Original operating instructions NOVACAT V 10000 | 91 3880.en-US.80X.0...
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(-249 V to 250 V) Keys Explanation STOP Stops all hydraulic functions. Back Up one menu level Tab keys Switch to the next / previous tab 92 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
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Press and hold the preselection key for the calibration of the transport posi- tion sensors until an acoustic signal sounds. Then move to the transport position via the control unit Confirm the message window to save the value reached as transport posi- tion. Original operating instructions NOVACAT V 10000 | 93 3880.en-US.80X.0...
Change speed of the cross conveyor belt Lift front mower Lower front mower Lift left mower unit Lower left mower unit Increase working width Decrease working width Lower right mower unit Lift right mower unit 94 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
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When selecting input fields that require the entry of text, numbers or a selection of prede- fined options, the corresponding input mask is automatically displayed. See "Input masks" on page 43.;See "Selection masks" on page 45. Original operating instructions NOVACAT V 10000 | 95 3880.en-US.80X.0...
Input keypad Key functions Pos. Switch terminal on/off Home Change key Acknowledgment key Implement stop key (ISB) All running machine functions are switched off. Function keys F1-F12 (function depending on menu) 96 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
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When selecting input fields that require the entry of text, numbers or a selection of prede- fined options, the corresponding input mask is automatically displayed. See "Input masks" on page 43.See "Selection masks" on page 45. Original operating instructions NOVACAT V 10000 | 97 3880.en-US.80X.0...
Do not wear gloves during operation! When selecting input fields that require the entry of text, numbers or a selection of prede- fined options, the corresponding input mask is automatically displayed. 98 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Symbols Explanation Deletes the last digit Deletes the entire number Complete entry Increase value of the entered number Decrease value of the entered number Positive (+) or negative (-) numerical value Original operating instructions NOVACAT V 10000 | 99 3880.en-US.80X.0...
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2. Input mask for special characters 2. Press to switch to letter input Symbols Explanation Deletes the entire word Deletes the last letter Switch to uppercase letters Complete entry 100 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Call up selection mask on terminal with scroll wheel (rotary pulse encoder): Turn the ro- tary pulse encoder in the appropriate direction and press the integrated key when the input field is reached or press OK. Selection mask symbol explanation Symbols Symbol explanation Exit menu Original operating instructions NOVACAT V 10000 | 101 3880.en-US.80X.0...
Structure of the control system Menu Tab Sub-tab Work menu: All relevant displays and settings for the mowing operation. Set menu: All settings that must be made before starting the mowing operation. 102 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
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Customer service menu Service menu: Display and reset the lubrication interval counters Data menu: Display and reset the hectare and hour counters Test menu: Status overview of control system and sensors Original operating instructions NOVACAT V 10000 | 103 3880.en-US.80X.0...
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In the START menu, press and hold the key 10 seconds to display the Configura- tion menu. Free options 1 Free options 2 Chargeable options (Section Control and Task Control) Calibration menu Calibrate working and trans- port position Calibrate lateral displacement 104 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
The terminal has memory for the data of several machines. If the start screen is not dis- played after switching on, the terminal memory is exhausted. Delete data that is no longer required to free up memory. See the instructions for the terminal for this. Original operating instructions NOVACAT V 10000 | 105 3880.en-US.80X.0...
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Stop hydraulic functions All hydraulic functions can be stopped immediately in case of danger. The stop key is dis- played at the top right of all WORK, DATA, SET and TEST screens. 106 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
If a symbol from the symbol explanation below is not displayed, then the equipment is not installed / not available on the respective machine, or the equipment has been deactivated in the “CONFIG” menu. Original operating instructions NOVACAT V 10000 | 107 3880.en-US.80X.0...
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Rear mower working position float position Front mower unit status. The symbol is also hidden if there is a front mower unit present that cannot be controlled via the Power Control terminal. 108 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
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Left / right cross conveyor belt raised - park position Screw conveyor - left / right Crossflow closed Screw conveyor - left / right Crossflow open Automatic relief on / off Function switching on and off directly via the symbol Original operating instructions NOVACAT V 10000 | 109 3880.en-US.80X.0...
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Right wide placement: swing out right cross conveyor belt / open right Crossflow flap Wide placement: swing out both cross conveyor belts / open both Crossflow flaps Swath merging: lower both cross conveyor belts / close both Crossflow flaps. 110 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
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At the same time, the driving speed must be reduced accordingly to avoid bouncing of the mower unit (due to the reduction of ground adaptation) at higher driving speeds. Original operating instructions NOVACAT V 10000 | 111 3880.en-US.80X.0...
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Using the lateral adjustment Prerequisite • Machine completely attached to a suitable tractor and secured. • Terminal switched on and “WORK” menu called up. • Rear mower in working or headland position. 112 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Your front mower can be configured and activated in the Overview menu. How do I get there? START menu called up ► Press the key to call up the SET menu ► Press TAB 1.1 Original operating instructions NOVACAT V 10000 | 113 3880.en-US.80X.0...
The parameters related to lifting and lowering the mower are set in the Settings for lifting and lowering menu. How do I get there? START menu called up ► Press the key to call up the SET menu 114 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
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Softkeys Explanation Stop Stops all hydraulic functions. Back Up one menu level Keep key pressed to switch to the WORK menu Tab keys Switch to the next / previous tab Original operating instructions NOVACAT V 10000 | 115 3880.en-US.80X.0...
Status of the side guard folding poppet valve: Function check of Y12 Softkeys Explanation Stop Stops all hydraulic functions. Back Up one menu level Keep key pressed to switch to the WORK menu 116 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Activate the display of the lifting height in the Work menu. Display Symbol Explanation Display of the lifting height in the Work menu active / inactive Softkeys Explanation Stop Stops all hydraulic functions. Original operating instructions NOVACAT V 10000 | 117 3880.en-US.80X.0...
► Press TAB 2.3 Parameters for lifting and lowering the mower units. Display Symbol Explanation Setting for the maximum achievable working width as a percentage of the maximum possible lateral displacement. 118 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Its parameters are set in the Adaptive hydraulic relief menu. How do I get there? START menu called up ► Press the key to call up the SET menu ► Press TAB 2.4 Original operating instructions NOVACAT V 10000 | 119 3880.en-US.80X.0...
Page 120
“Right mower unit” value when in “Mower unit extended” position (maximum width) Softkeys Explanation Stop Stops all hydraulic functions. Back Up one menu level Keep key pressed to switch to the WORK menu 120 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
How do I get there? START menu called up ► Press the key to call up the SET menu ► Press TAB 2 ► Press TAB 2.5 Parameters for the cross conveyor belt. Original operating instructions NOVACAT V 10000 | 121 3880.en-US.80X.0...
Page 122
This can be prevented by reducing the speed of the running cross conveyor belt. Softkeys Explanation Stop Stops all hydraulic functions. Back Up one menu level Keep key pressed to switch to the WORK menu 122 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Time counter per lubrication cycle. A lubrication cycle consists of the running time of the lu- brication pump plus the waiting time of the lubrication pump. Running time of the lubrication pump per lubrication cy- Original operating instructions NOVACAT V 10000 | 123 3880.en-US.80X.0...
How do I get there? START menu called up ► Press the key to call up the SET menu ► Press TAB 3 Activate emergency operation in the Set menu. 124 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
How do I get there? START menu called up ► Press the key to call up the SET menu ► Press TAB 4 Setting for the parameters for GPS controlled mowing in the Set menu. Original operating instructions NOVACAT V 10000 | 125 3880.en-US.80X.0...
The speed signal is specified in this menu. How do I get there? START menu called up ► Press the key to call up the SET menu ► Press TAB 5 126 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 127
The speed display shows the current speed. The meter display is used to check the signal: If the combina- tion is moving, the displayed value changes. If the combination is stationary, the value does not change. Original operating instructions NOVACAT V 10000 | 127 3880.en-US.80X.0...
The interval to which is reset is shown in gray and in parentheses. Display of remaining time until the next lubrication with oil. The interval to which is reset is shown in gray and in parentheses. 128 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Data menu - complete display This menu provides a complete display about work performed with the device. How do I get there? ► Press the softkey in the START screen to display the Data menu. Original operating instructions NOVACAT V 10000 | 129 3880.en-US.80X.0...
This menu provides two displays about work performed with the device for the selected or- der. How do I get there? ► Press the softkey in the START screen to display the Data menu. 130 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 131
Operating time in working position in h (percentage of total time) Operating time in headland position in h (percentage of total time) Operating time in transport position in h (percentage of total time) Total area processed (all customer orders accumulated) Original operating instructions NOVACAT V 10000 | 131 3880.en-US.80X.0...
Page 132
Press the key to reset the value of the selected order to 0. To start an order with reset values, first press the [Delete] key and then the [Start] key. Scroll keys 132 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Operating time in working position in h (percentage of total time) Operating time in headland position in h (percentage of total time) Operating time in transport position in h (percentage of total time) Total area processed (all customer orders accumulated) Original operating instructions NOVACAT V 10000 | 133 3880.en-US.80X.0...
Press tab 1 in the Test menu to switch to Test menu 1 - sensors. ► Press tab 1.1 in the Test menu - sensors to switch to Test menu 1.1 - sensor voltages. 134 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 135
• Min...minimum supply voltage since the last reset PTO shaft speed Driving speed Steering angle from -32000 to +32000 straight ahead = 0 Keys Explanation STOP Stops all hydraulic functions. Original operating instructions NOVACAT V 10000 | 135 3880.en-US.80X.0...
Press tab 1 in the Test menu to switch to Test menu 1 - sensors. ► Press tab 1.2 in the Test menu - sensors to switch to Test menu 1.2 - mower. Display Symbol Explanation Y1 Lower Poppet valve locking hook Y2 Lift 136 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Up one menu level Tab keys Switch to the next / previous tab Test menu 1.3 - lateral displacement This menu provides an overview of all sensors related to the lateral displacement. Original operating instructions NOVACAT V 10000 | 137 3880.en-US.80X.0...
Page 138
Y30 Inside mower unit Right lateral displacement • B12 Right lateral displacement sensor Sensor error-free Error • Current sensor voltage in mV • Y31 Mower unit outward • Y32 Inside mower unit 138 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
(depending on equipment) • Y25 Poppet valve position cross conveyor belt or Cross Flow flap (depending on equipment) • Y26 Poppet valve position cross conveyor belt or Cross Flow flap (depending on equipment) Original operating instructions NOVACAT V 10000 | 139 3880.en-US.80X.0...
Press tab 1 in the Test menu to switch to Test menu 1 - sensors. ► Press tab 1.5 in the Test menu - sensors to switch to Test menu 1.5 - relief. 140 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 141
Y15 Poppet valve relief active • Y16 Poppet valve relief filling Y17 Collision safety device filling / emptying Right mower unit • Y13 Poppet valve relief active • Y14 Poppet valve relief filling Original operating instructions NOVACAT V 10000 | 141 3880.en-US.80X.0...
Press tab 1.5 in the Test menu - sensors to switch to Test menu 1.5 - relief. Display Symbol Explanation Job computer supply voltage • 12 V job computer supply voltage • 12 V sensor supply voltage • 5 V sensor supply voltage 142 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
How do I get there? ► Press the softkey in the START screen to display the Test menu. ► Press tab 3 in the Test menu to switch to Test menu 3 - error list. Original operating instructions NOVACAT V 10000 | 143 3880.en-US.80X.0...
Page 144
Suppressed error messages no longer appear until the next restart of the control system. Neither the permanent presence of the fault nor a new occurrence of the fault trigger the alarm message. 144 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
In the START screen, press and hold the softkey 10 seconds to display the Configura- tion menu. ► Press the one of the tab keys to switch to the corresponding submenu. Original operating instructions NOVACAT V 10000 | 145 3880.en-US.80X.0...
Press tab 1.1 in the Configuration menu to switch to Configuration menu 1.1 - general. Display Symbol Explanation Device type Work light Hydraulic relief Unit of measurement metric or imperial Crossflow unit Speed signal available on the tractor Hydraulic lateral displacement 146 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Press tab 4 in the Configuration menu to switch to Configuration menu 4 - emergency operation. Display Symbol Explanation Emergency operation on / off Keys Explanation STOP Stops all hydraulic functions. Original operating instructions NOVACAT V 10000 | 147 3880.en-US.80X.0...
Press tab 1 in the Configuration menu to switch to Configuration menu 1. ► Press tab 1.3 in the Configuration menu to switch to Configuration menu 1.3 - section control. Display Symbol Explanation Section control Task control Automatic steering angle 148 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
► Press tab 2 in the Configuration menu to switch to Configuration menu 6 - calibrate. ► Press tab 2.2 to switch to submenu 2.2 - “Calibrate lifting / lowering”. Original operating instructions NOVACAT V 10000 | 149 3880.en-US.80X.0...
If necessary, the sensors for the lateral displacement can be recalibrated in this menu. These sensors are calibrated at the factory. How do I get there? ► In the START screen, press and hold the softkey 10 seconds to display the Configura- tion menu. 150 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 151
Switch to the next / previous tab Approach wide position. Save the value for the respective position by pressing the corresponding key. Approach narrow position Save the value for the respective position by pressing the corresponding key. Original operating instructions NOVACAT V 10000 | 151 3880.en-US.80X.0...
Press tab 1 in the Configuration menu to switch to Configuration menu 1. ► Press tab 3 in the Configuration menu to switch to Configuration menu 3 - terminal- based manual operation. 152 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Status of the lower side guard folding / relief pressure way valve Status of the lift side guard folding / relief pressure way valve Side guard folding poppet valve: Function check of Y1 Side guard folding poppet valve: Function check of Y2 Original operating instructions NOVACAT V 10000 | 153 3880.en-US.80X.0...
Press and hold the softkey to display the tabs. ► Press tab 3.2 in the Terminal-based manual operation configuration menu to switch to Configuration menu 3.2 - terminal-based manual operation - mower. 154 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 155
Y7 Raise front mower way valve • Y8 Front mower float position way valve Right side guard folding poppet valve Keys Explanation STOP Stops all hydraulic functions. Back Up one menu level Original operating instructions NOVACAT V 10000 | 155 3880.en-US.80X.0...
Press and hold the softkey to display the tabs. ► Press tab 3.3 in the Manual operation configuration menu to switch to Configuration menu 3.3 - manual operation - lateral displacement. 156 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 157
Switch to the next / previous tab Right lateral displacement, approach minimum position Right lateral displacement, approach maximum position Left lateral displacement, approach minimum position Left lateral displacement, approach maximum position Original operating instructions NOVACAT V 10000 | 157 3880.en-US.80X.0...
3.4 - manual operation - relief. Display Symbol Explanation Left relief sensor • B06 Relief sensor works does not work • B06 Value in mV • B06 Value in bar 158 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
The parameters related to the cross conveyor belt or, depending on the equipment, the Cross Flow are manually set in the Manual operation - collector. How do I get there? ► Press the softkey in the START screen to display the Configuration menu. Original operating instructions NOVACAT V 10000 | 159 3880.en-US.80X.0...
Page 160
(depending on equipment) • Y24 Poppet valve position cross conveyor belt or Cross Flow flap (depending on equipment) B22 Left belt speed sensor current speed Y28 Belt on / off 160 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
► Press tab 1 in the Configuration menu to switch to Configuration menu 1. ► Press tab 4 in the Configuration menu to switch to Configuration menu 4 - serial number. Original operating instructions NOVACAT V 10000 | 161 3880.en-US.80X.0...
Press tab 1 in the Configuration menu to switch to Configuration menu 1. ► Press tab 5 in the Configuration menu to switch to Configuration menu 5 - factory set- tings. 162 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 163
ISOBUS operation Keys Explanation STOP Stops all hydraulic functions. Back Up one menu level Tab keys Switch to the next / previous tab Press the key to restore the factory settings. Original operating instructions NOVACAT V 10000 | 163 3880.en-US.80X.0...
Remove the linch pin (5). ► Swivel the operating lever (4) to the side and push it up as shown. This swings out the locking hooks on the bottom of the tailgate. 164 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 165
Swivel the operating lever (4) to the right until the locking knob (6) engages. ► Remove the operating lever and swivel the flap on the handle (H) up slightly with one hand. The flap can now be swiveled freely. Original operating instructions NOVACAT V 10000 | 165 3880.en-US.80X.0...
Page 166
The flap is left in this position during operation when mowing is to be done without forming a swath. In this case, the operating lever is then reinserted in its transport position and se- cured with the linch pin as shown. 166 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 167
Remove the operating lever and place it sideways in its transport position to be able to close the locking hooks. Do not attach the linch pin yet! ► Close the tailgate completely and press the operating lever down to close the locking levers completely. Original operating instructions NOVACAT V 10000 | 167 3880.en-US.80X.0...
For some tractor types, it is necessary to fold up guards before the machine is swiveled into transport position, in order not to damage a potentially folded out rear window or the mud- guards. 168 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 169
► Before commissioning and during operation, direct all people away from the danger zone around the machine. Implementation ► Depending on the design, actuate the tractor control unit and / or control terminal to move the respective guard to the desired position. Original operating instructions NOVACAT V 10000 | 169 3880.en-US.80X.0...
Page 170
Perform the same process on both sides of the machine. ► Fold down the front guard - Press down the front guard at the handle (2) until the locking engages again. 170 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 171
Swing the side guard up slightly until the bolt can no longer engage, remove the screw- driver and swing the side guard back to the stop. The spring-loaded locking bolt automatically locks the side guard in the raised position. Original operating instructions NOVACAT V 10000 | 171 3880.en-US.80X.0...
Bring the rear parking supports into working position: Pull out the locking lever (V) and swing the rear parking supports up so that the locking lever (V) can no longer engage. 172 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 173
Tractor engine turned off, parking brake applied, ignition key removed and stored. • Parking supports swiveled into working position. Implementation ► Hold the foot by the handle 1 with one hand. Original operating instructions NOVACAT V 10000 | 173 3880.en-US.80X.0...
Page 174
Perform the same process on both sides of the machine, and make sure that all sup- ports are set at the same height so that the machine can be parked horizontally. 174 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 175
Hold the parking support at the handle (2) with one hand. ► Pull on the spring-loaded locking pin (3) until the parking support can be moved. ► Move the support as needed and release the spring-loaded locking pin. Original operating instructions NOVACAT V 10000 | 175 3880.en-US.80X.0...
Page 176
Bring the right parking support into working position: Unlock the parking support by pull- ing on the spring-loaded bolt (B) and move it upward by the handle (A). ► Let the parking support engage in the top position through the spring-loaded bolt (B). 176 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 177
Bring the front parking supports into park position: Perform the process in reverse order, and make sure that all supports are set at the same height so that the machine can be parked horizontally. Original operating instructions NOVACAT V 10000 | 177 3880.en-US.80X.0...
Ensure that bystanders do not enter the danger zone. Apply the parking brake. Switch off the tractor engine, remove and store the ignition key. Insert wheel chocks on the tractor and on the machine. 178 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
See "Tractor ballasting" on page 186. Three-point linkage Implementation Set the rear power lift to position control. Drive the tractor up to just in front of the machine, stop, apply the parking brake. Original operating instructions NOVACAT V 10000 | 179 3880.en-US.80X.0...
Page 180
10 Actuate the rear power lift and lift the machine until the parking supports are unloaded. 11 Bring the parking supports into working position. See "Parking supports operation" on page 172. 180 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
For assembly, see oper- ating instructions for the terminal. There is a bracket on the back of the terminal for mounting. ► Insert the plug for the power supply into the power outlet. Original operating instructions NOVACAT V 10000 | 181 3880.en-US.80X.0...
► Insert the plug of the ISOBUS cable into the socket on the interface cable. ► Insert the plug for the power supply on the interface cable into the power outlet. 182 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
► Insert the plug of the ISOBUS cable into the socket on the interface cable. ► Insert the plug for the power supply on the interface cable into the power outlet. Original operating instructions NOVACAT V 10000 | 183 3880.en-US.80X.0...
► Insert the plug of the ISOBUS cable into the socket on the interface cable. ► Insert the plug for the power supply on the interface cable into the power outlet. 184 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
► Insert the plug of the ISOBUS cable into the socket on the interface cable. ► Insert the plug for the power supply on the interface cable into the power outlet. Original operating instructions NOVACAT V 10000 | 185 3880.en-US.80X.0...
</= kg (G Total weight kg (T kg (T Front axle load </= kg V act V per kg (T </= kg (T Rear axle load </= kg H act H per 186 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
See tractor operating instructions. Weighing the total weight ► Drive the tractor including machine in transport position and ballast weights onto the scale with front and rear axle. Original operating instructions NOVACAT V 10000 | 187 3880.en-US.80X.0...
Page 188
), taking into account the tire load capacity. See tractor operating instructions. H per ► Check if the technical data for the tires and rims is in accordance with the specifications of the tractor manufacturer. See tractor operating instructions. 188 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
► Double the permissible tire load capacity according to the tractor operating instructions or from the tire manufacturer documentation (two tires per axle) and enter it in the num- ber table. Original operating instructions NOVACAT V 10000 | 189 3880.en-US.80X.0...
The distance to the tractor can be determined when the machine is first attached to the trac- tor and must be checked, and corrected if necessary, each time the machine is attached to a tractor for the first time. 190 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 191
Lift the machine in the area of the front supports at the top link pin using a crane or the like, or centrally under the headstock using a jack, only until the front parking supports are unloaded. ► Remove the lower linkage balls and spacer sleeves. Original operating instructions NOVACAT V 10000 | 191 3880.en-US.80X.0...
Page 192
3 holes on the mounting frame. ► Also move the outer lower linkage bracket forward by one hole (B). ► Reattach the washers and nuts and tighten with 450 Nm. 192 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 193
The assembly is carried out in the same way as described in the previous section “In- creasing the lower linkage distance”. Position of the right lower linkage brackets for use with Quickhitch. Original operating instructions NOVACAT V 10000 | 193 3880.en-US.80X.0...
A slide path (a) of 1.5748 in. must be present. If necessary, have the cardan shaft shortened by a service dealer. Check the permissible angling of the cardan shaft. See operating instructions for the car- dan shaft. 194 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 195
► Remove the cardan shaft parts. ► Shorten the outer protective tube at the marked point. ► Shorten the inner protective tube by the same length as the outer protective tube. Original operating instructions NOVACAT V 10000 | 195 3880.en-US.80X.0...
If the conveying cones are not required, they can also be replaced with the supplied covers. We recommend using the conveying cones to improve the conveying performance, espe- cially with heavy and dense stands of mowed material. 196 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 197
Remove and store the cover cap on the conveying cone. ► Release the M10x35 screw, remove the conveying cone and store both. Assemble the cover supplied with the machine together with the M10x30 screw and tighten it. Original operating instructions NOVACAT V 10000 | 197 3880.en-US.80X.0...
3 m mounting frame 3.5 m mounting frame 100 bar 120 bar Change the preload of the collision protection with POWER CONTROL or ISOBUS: Changing the SELECT CONTROL preload Preparation • Torque wrench 198 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
► Before executing machine functions, direct all people away from the danger zone around the machine. WARNING Simultaneous operation of machine and tractor by multiple people! ► Clearly define areas of responsibility for any helpers present, and agree on work proce- dures. Original operating instructions NOVACAT V 10000 | 199 3880.en-US.80X.0...
Page 200
Tractor and machine parked on a level and stable surface in working position and se- cured against rolling away. • PTO drive switched off. Implementation Rear power lift height position for standard three-point linkage! Cutter bar and top link hidden! 200 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
By default, no correction of the height position is necessary during operation. Hydraulic relief setting, Select Control variant Correct setting of the relief reduces wear and enables clean mowing. Original operating instructions NOVACAT V 10000 | 201 3880.en-US.80X.0...
Page 202
► Do not lift manually. ► Use a crane, forklift or the like in conjunction with a sufficiently dimensioned hanging scale. Implementation Perform weighing: Lift the outside of the mower unit as shown. 202 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 203
The hydraulic block with the three shut-off valves for setting the relief is located un- der the cover. Shut-off valves in working position Activate setting of the relief: Bring the shut-off valve (1) into position (B). Original operating instructions NOVACAT V 10000 | 203 3880.en-US.80X.0...
Page 204
Operate the tractor control unit and set the relief as needed. Increase pressure = in- crease relief = the mower unit rests on the ground with less weight. Decrease pressure = decrease relief = the mower unit rests on the ground with more weight. 204 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Relief and height position set correctly. • Machine parked on a level and stable surface in working position. • Mower parked, ignition key removed on the tractor and mower discs have come to a standstill. Original operating instructions NOVACAT V 10000 | 205 3880.en-US.80X.0...
Page 206
An unclean cutting pattern can also be caused by blunt knives, incorrectly set height position, incorrectly set relief, incorrect PTO shaft speed, incorrect PTO shaft direction of rotation and inappropriately selected driving speed! 206 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
The conditioning is carried out by 2 parallel, interlocking and movably mounted rubber rollers. The conditioning intensity is set via the spring pressure of the upper roller. The following set- tings can be made for optimum adaptation to the existing conditions. Original operating instructions NOVACAT V 10000 | 207 3880.en-US.80X.0...
Page 208
Loosen the conditioning intensity with the crank (see “Setting the conditioning intensity”). ► Set the gap dimension at the adjusting screws (1, 2) to a value of 2 - 0.15748 in. be- tween the roller flanges. 208 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 209
The mowed and conditioned material is placed at the set width with the swath plates. The most appropriate setting must be determined during operation. Implementation ► Release and adjust the adjusting screw (1) to set the swath width. Original operating instructions NOVACAT V 10000 | 209 3880.en-US.80X.0...
Page 210
Assemble the guide plates ▷ Attach the guide plates to the brackets (L) ▷ Store the guide plates that are not needed in park position (2, 3) at the top of the cover. 210 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 211
The most appropriate setting must be determined during operation. The additional third roller on the roller conditioner influences the mowed material discharge angle. For setting, the roller can be moved in height. Original operating instructions NOVACAT V 10000 | 211 3880.en-US.80X.0...
► Use suitable support elements to prevent unintentional lowering / swiveling of hydrauli- cally controlled machine parts. ► After completing the work, check loosened screw connections for tight fit and safety and protective devices for correct function. 212 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 213
► Check the setting and set the swath plates and guide plates wider if necessary. Implementation ► Set the conditioning intensity to the desired intensity on the adjusting lever (1) of the tine conditioner. Original operating instructions NOVACAT V 10000 | 213 3880.en-US.80X.0...
Page 214
Loosen the ring nuts (1) on both sides, adjust the inclination of the baffle plate and re- tighten the ring nuts. ► Perform the same process on both sides of the machine. Setting the swath width The most appropriate setting must be determined during operation. 214 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 215
► Setting the wide placement: Swing the swath plates (2) all the way out. 2 = Locking nut ► Set the position of the guide plates at the ring nuts (3). Original operating instructions NOVACAT V 10000 | 215 3880.en-US.80X.0...
Page 216
Perform the same process on both sides of the machine. ► Setting the swath placement: Swing the swath plates (2) inward according to the desired swath width. 2 = Locking nut ► Adjust the guide plates (4) as shown. 216 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Swath former operation (option) is only possible without a conditioner (option) and only to- gether with the rear guard (option). When operating the machine without a conditioner, also disassemble the Collector to avoid unnecessary weight. Original operating instructions NOVACAT V 10000 | 217 3880.en-US.80X.0...
Page 218
Perform the same processes on both sides of the machine. Open the guard. Use the blade wrench (1) to loosen the belt tension and remove the belts (2) on the con- ditioner belt pulley. 218 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 219
Insert the chassis (5) into the holder on both sides to the stop. Remove the retaining bolts, and store them for further use with the rear guard or if con- ditioner is to be reassembled afterwards. Original operating instructions NOVACAT V 10000 | 219 3880.en-US.80X.0...
Page 220
Pull the conditioner out to the back, set it down on a level and stable surface, and se- cure it against rolling away with wheel chocks. The chassis is not suitable for maneuvering the conditioner on unpaved surfaces! 220 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 221
(see spare parts list, “REAR GUARD” assembly)! Assembling the rear guard If swath formers are being assembled, then the cutter bar stiffener must be disassembled before assembling the swath former. Original operating instructions NOVACAT V 10000 | 221 3880.en-US.80X.0...
Machine completely attached to a suitable tractor and properly secured. • Tractor and machine parked on a level and stable surface in working position and se- cured against rolling away. • Conditioner / swath former disassembled. 222 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 223
Assemble the belt, tension it and attach the protective cover Operate the blade wrench (1) and swing the belt tensioner into park position. Place all belts (2) on the belt pulleys. Original operating instructions NOVACAT V 10000 | 223 3880.en-US.80X.0...
The cross conveyor belt is swung out/in with the control terminal. The belt speed can be adjusted continuously on each side with the control terminal (except Select Control). 224 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 225
Loosen the ring nuts (1-2) and set the baffle plate so that the mowed material is thrown as centrally as possible onto the cross conveyor belt. Symbolic illustration of roller conditioner ► Retighten the ring nuts (1-2). Original operating instructions NOVACAT V 10000 | 225 3880.en-US.80X.0...
Page 226
Remove the inner swath plate from the park position and assemble it in the same way as the outer swath plate. 226 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 227
When mowing with the Collector, the inner swath plates are to be removed and attached in park position! Otherwise, blockages will occur during the inner placement. Implementation ► Disassemble each of the inner swath plates on the conditioner and attach them in park position. Original operating instructions NOVACAT V 10000 | 227 3880.en-US.80X.0...
Page 228
Setting the accelerator rollers (option) The accelerator rollers (1) can be adjusted in height to change the throwing distance. Implementation ► Remove the screws (2-3) on both sides of the accelerator roller. 228 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 229
► Always reduce the pressure in the relief system (hydraulic and mechanical) to zero be- fore disassembling any equipment components. Implementation ► Reduce the pressure of the hydraulic relief to zero if not already done. Original operating instructions NOVACAT V 10000 | 229 3880.en-US.80X.0...
Page 230
Remove the linch pin (1) and locking pin (2) of the hydraulic cylinder. ► Operate the tractor control unit / terminal and retract the hydraulic cylinder until “Cross conveyor belt swung out” is displayed on the terminal. 230 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 231
(3). ► Remove the linch pin (4) and locking pin (5) on both sides of the carrier (6). ► Lift the cross conveyor belt away to the rear. Original operating instructions NOVACAT V 10000 | 231 3880.en-US.80X.0...
Page 232
During assembly and disassembly activities, tractor engine switched off, parking brake applied, ignition key removed and stored. Preparation • Crane or the like. • 2 lifting straps - maximum load capacity at least 250 kg each 232 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 233
(2) and locking pin (3) on both sides of the carrier (1). ► Lower the cross conveyor belt until it rests fully on the rubber buffers (3) on both sides of the carrier. Original operating instructions NOVACAT V 10000 | 233 3880.en-US.80X.0...
Page 234
Attach the linch pin (6) and locking pin (7) of the hydraulic cylinder, which have been cleaned of contamination. ► Lubricate the grease nipple (8) on the slewing cylinder piston with lithium grease. ► Connect the hydraulic lines and belt speed sensor. 234 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
After complete assembly of both cross conveyor belts, the relief must be readjusted to the additional weight. Cross Flow (option) In order to relieve the drive train of the machine, the scraper (B) can be disassembled for long fodder and increased power requirements. Original operating instructions NOVACAT V 10000 | 235 3880.en-US.80X.0...
Page 236
Setting the scrapers Preparation • Ring spanner / open-ended wrench with 8 mm, 13 mm, 19 mm width across flats Ratchet / socket wrench with 8 mm and 13 mm width across flats 236 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 237
▷ If the screw conveyor does not touch, continue with the next point. Open the tailgate Tighten the fixing screws (1-6) in the slotted holes on the inside of the cover. Original operating instructions NOVACAT V 10000 | 237 3880.en-US.80X.0...
Page 238
In order to relieve the drive train of the machine, the scraper (B) can be disassembled for long fodder and increased power requirements. Screw conveyor hidden! A = Upper scraper B = Lower scraper 238 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 239
Retighten 3x the threaded pieces (1) to secure the threaded pieces against loss. ► Attach the scraper to the top of the CROSSFLOW using the screws removed earlier, as shown below. Attach excess screws and nuts to the scraper and tighten them. Original operating instructions NOVACAT V 10000 | 239 3880.en-US.80X.0...
With the swath discs, a narrow swath is formed during mowing. This prevents wide tractor tires from driving over the mowed material. The optimum setting of the swath width must be determined during use. 240 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 241
Set the working depth on the screws (1) in the slotted hole so that the swath discs run a maximum of 10 mm below the lower edge of the cutter bar. Original operating instructions NOVACAT V 10000 | 241 3880.en-US.80X.0...
Page 242
Setting the additional swath disc spring pressure The optimum setting must be determined during use. Z = Additional swath discs Prerequisite • Machine completely attached to a suitable tractor and properly secured. 242 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Using the hole pattern, set the swath comb tine height so that the tines do not destroy the swath from the front mower. 1 = Highest position 6 = Lowest position ► Insert the bolt in the desired hole and secure it with the spring cotter. Original operating instructions NOVACAT V 10000 | 243 3880.en-US.80X.0...
► Switch off the PTO shaft and wait for the drive to come to a standstill before lifting the machine. NOTICE Damage when driving over obstacles! ► Drive with anticipation. ► If possible, remove known obstacles before starting work. 244 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Damage to the mounting frame and mower unit! If the machine is reversed in working position, the collision protection is ineffective! ► When reversing during normal operation, always lift the machine to the headland posi- tion! Original operating instructions NOVACAT V 10000 | 245 3880.en-US.80X.0...
► Before executing machine functions, direct all people away from the danger zone around the machine. Prerequisite • Machine completely attached to a suitable tractor. • Tractor PTO drive switched off. • Tractor PTO brake switched off. 246 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Symbolic illustration of front guard Mowing Prerequisite • Tractor sufficiently ballasted. See "Tractor ballasting" on page 186. • Machine completely attached to a suitable tractor. See "Attachment to the tractor" on page 179. Original operating instructions NOVACAT V 10000 | 247 3880.en-US.80X.0...
The collision protection cannot prevent damage resulting from collisions at high driving speed! ► If it is not certain that the area to be processed is free of obstacles, drive slowly and carefully. ► Remove known obstacles before starting work. 248 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 249
Replace all damaged parts / have them replaced at a specialist workshop before con- tinuing work with the machine. Original operating instructions NOVACAT V 10000 | 249 3880.en-US.80X.0...
► Before executing machine functions, direct all people away from the danger zone around the machine. Prerequisite • Machine completely attached to a suitable tractor. • Tractor PTO drive switched off. • Cardan shaft on the tractor switched off. 250 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 251
Slowly lift the cutter bar to the transport position. ▷ Make sure that the transport lock has locked the boom against unintentional lowering. Set the double-acting tractor control unit to float position. Original operating instructions NOVACAT V 10000 | 251 3880.en-US.80X.0...
Machine is parked on a level and stable surface and secured against rolling away. Implementation ► Bring the cardan shaft holder into the park position. ► Unhook the guard supporting chain on the tractor side. 252 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
See "Parking supports operation" on page 172. Make sure that the front and rear parking supports are set at the same height and cor- rect the setting if necessary. Mower units hidden Original operating instructions NOVACAT V 10000 | 253 3880.en-US.80X.0...
Removing the CCI 1200 terminal Implementation Remove the plug of the ISOBUS cable from the socket on the tractor. Attach covering caps. Remove the plug of the power supply cable from the power outlet. 254 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Remove the plug of the ISOBUS cable from the socket on the tractor. Attach covering caps. Remove the plug of the power supply cable from the power outlet. Dismantle terminal. Remove the ISOBUS cable from the cab and store it. Original operating instructions NOVACAT V 10000 | 255 3880.en-US.80X.0...
Remove the plug of the ISOBUS cable from the socket on the tractor. Attach covering caps. Remove the plug of the power supply cable from the power outlet. Dismantle terminal. Remove the ISOBUS cable from the cab and store it. 256 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Attach covering caps. Remove the plug of the power supply cable from the power outlet. Dismantle terminal. Remove the ISOBUS cable from the cab and store it. Removing the SELECT CONTROL terminal Original operating instructions NOVACAT V 10000 | 257 3880.en-US.80X.0...
► Provide bare machine parts, such as hydraulic cylinder piston rods or the like, with rust protection. ► Disconnect the cardan shafts from the machine, push them together completely length- wise, and store them horizontally in a dry place, protected from the weather. 258 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Before winter storage of the machine, disconnect the control terminals and store them in a frost-proof, dry place, protected from direct sunlight. Fully charge battery-operated terminals before winter storage, and then check the battery status regularly to avoid destruction of the battery through deep discharge. Original operating instructions NOVACAT V 10000 | 259 3880.en-US.80X.0...
If the cardan shaft is brand new and after a longer standstill, clean it before initial com- missioning and lubricate it with universal grease, operating fluid code (IV), until grease escapes at the bearing points. See "Operating fluid specification" on page 332. 260 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
H, E Lighting Relay Motors Horn Switch, button Plug connections Valves Poppet valve Way valve Short description Right mower position Right relief pressure Left mower position Left relief pressure Front mower position Original operating instructions NOVACAT V 10000 | 261 3880.en-US.80X.0...
Page 262
SV left relief filling SV collision protection WV left lateral displacement wide driving WV left lateral displacement narrow driving WV right lateral displacement wide driving WV right lateral displacement narrow driving 262 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
/ mower drum basis in order to avoid imbalances. ► The direction of rotation markings must be observed when assembling new mower blades. Original operating instructions NOVACAT V 10000 | 263 3880.en-US.80X.0...
Page 264
Perform the same process on all blades if necessary. Assembling the mower blade Prerequisite • Contact surfaces of the blade and contact surfaces on the blade holder and mower disc cleaned. 264 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 265
Make sure that the blade can move on the blade screw and that the blade rests fully on the mower disc and the blade holder rests fully on the blade. ► Remove the blade wrench and stow it away. ► Perform the same process on all mower blades. Original operating instructions NOVACAT V 10000 | 265 3880.en-US.80X.0...
Tractor engine turned off, parking brake applied, ignition key removed and stored. 1 = Adjusting nut 2 = Bracket 3 = Washer Implementation Remove the cover ▷ Remove the side guard: Release 2x screw (14) 266 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 267
Check the tension pulley run Check the running of the tension pulley after each conversion in the drive The tension pulley must run in alignment with the drive belt. See figure Original operating instructions NOVACAT V 10000 | 267 3880.en-US.80X.0...
Tractor engine turned off, parking brake applied, ignition key removed and stored. Implementation Remove the inner side guard: Release 2x screw (S). Pull the side guard up using the handle (G). 268 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 269
Check the tension pulley run. Set the belt tension to the factory setting: Tip of pointer (Z) = parallel with the lower edge of the washer under the adjusting nut (M). Original operating instructions NOVACAT V 10000 | 269 3880.en-US.80X.0...
Condition-based maintenance 10 Reassemble the machine in reverse order. Tine conditioner tines and tine fasteners assembly work 270 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 271
PTO shaft switched off • Tractor engine turned off, parking brake applied, ignition key removed and stored. Disassembling the tines and tine fastener Implementation ► Remove the screw (1) and cover (2). Original operating instructions NOVACAT V 10000 | 271 3880.en-US.80X.0...
Page 272
► Drive out the dowel pin using a pin punch; if necessary, adjust the clamping pressure of the assembly aid accordingly. ► Remove the assembly aid. ► Remove the individual parts. 272 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 273
8 = 13x36 mm dowel pin 9 = M8x55 DIN931 screw Implementation ► Assemble the individual parts, paying particular attention to the installation position of the bracket (1), rubber buffer (2) and tines (5-6) as shown! Original operating instructions NOVACAT V 10000 | 273 3880.en-US.80X.0...
Page 274
Make sure that the hole of the tines is aligned and the slot in the dowel pin is pointing in the direction of the tip of the tine. 274 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 275
Drive the dowel pin to the stop and remove the assembly mandrel. ► Remove the assembly aid. ► Attach the cover (2) and M8x55 screw (1) and tighten. ► Perform the same process on all conditioner tines if necessary. Original operating instructions NOVACAT V 10000 | 275 3880.en-US.80X.0...
Condition-based maintenance Tine conditioner rotor tines installation positions Overview of the individual installation positions of the rotor tines. = Installation position with tines = Installation position without tines 276 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Tractor engine turned off, parking brake applied, ignition key removed and stored. Implementation ► Loosen the belt tension by releasing the adjusting nut (3). 1 = Bracket 2 = Washer 3 = Adjusting nut ► Remove the cover (A) Original operating instructions NOVACAT V 10000 | 277 3880.en-US.80X.0...
Page 278
Turn the adjusting nut until the washer (1) and bracket (2) are parallel again. View from above ► Reassemble the cover (A). ► Perform the same processes on both sides of the machine. 278 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Remove the cover cap on the filling nozzle and clean the filling nozzle of any contami- nants. ► Connect the lubricant gun to the filling nozzle (1) and fill the lubricant container. ► Reattach the cover cap on the filling nozzle and the lubricant gun. Original operating instructions NOVACAT V 10000 | 279 3880.en-US.80X.0...
Set the position sensor distance to the bracket to 3-5 mm as shown. ► Perform the same process on both sides of the machine. Setting the speed sensor Implementation ► Disassemble the hydraulic motor. The hydraulic hoses do not need to be disassembled. 280 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 281
Set the speed sensor distance to the motor adapter sensor ring to 3-5 mm as shown. ► Reassemble the hydraulic motor and tighten the screws. ► Perform the same process on both sides of the machine. Original operating instructions NOVACAT V 10000 | 281 3880.en-US.80X.0...
If the cam clutch never releases during operation, the release torque may increase signifi- cantly by itself or the cam clutch may seize. ► Have the cardan shaft depressed annually by a service dealer! 282 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
• on both sides of the machine Daily maintenance Daily maintenance must be performed at the start of each workday, before using the ma- chine. Original operating instructions NOVACAT V 10000 | 283 3880.en-US.80X.0...
Before all maintenance and repair work on the hydraulic system, the hydraulic sys- tem must be depressurized. To do this, move the tractor control unit back and forth several times between lifting and lowering with the hydraulic pressure supply switched off. 284 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Dispose of defective light properly. Replacing the indicator light (USA lighting) LED lights with built-in bulbs. Implementation ► Open the bayonet connector on the back of the light and unplug the plug. Original operating instructions NOVACAT V 10000 | 285 3880.en-US.80X.0...
► Clean dirty warning signs, warning triangles, and warning foils before driving on public traffic areas with the machine. ► Replace damaged warning signs, warning triangles, and warning foils before driving on public traffic areas with the machine. 286 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
120 Nm; switch to the next adjacent mower disc only after this. ▷ Repeat the process until all blade screws on all mower discs of the entire mower have been checked. Original operating instructions NOVACAT V 10000 | 289 3880.en-US.80X.0...
To do this, mark 2000 mm distance on the (almost) untensioned belt, see figure. Tension the belt by means of the perforated disc (L) until the marked distance reaches 2008 - 2010 mm. Tensioning the conveyor belt more than specified increases wear considerably! 290 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 291
Always set the distance between the feed plate and the conveyor belt with the screws (1) so that the gap at the discharge side (A) of the conveyor belt is larger than the gap at the infeed side (E). Minimum distance: 5 mm 278-09-07 Original operating instructions NOVACAT V 10000 | 291 3880.en-US.80X.0...
Tractor engine turned off, parking brake applied, ignition key removed and stored. Implementation Remove the inner side guard: Release 2x screw (S). Pull the side guard up using the handle (G). Remove the inner cover: Remove 3x screw (S) 292 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 293
If the tension pulley does not run exactly parallel, repeat the process from step 4. Carry out the assembly in reverse order! Perform the same processes on both sides of the machine. Original operating instructions NOVACAT V 10000 | 293 3880.en-US.80X.0...
Tractor engine turned off, parking brake applied, ignition key removed and stored. 1 = Bracket 2 = Washer 3 = Adjusting nut Implementation Check that the edge of the bracket (1) is flush with the washer (2). View from above 294 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Clean the cross conveyor screw Every 50 hours Conditioner primary drive cleaning Preparation • Possibly vacuum cleaner • Compressed air blow gun • Personal protective equipment such as dust mask and safety goggles. Original operating instructions NOVACAT V 10000 | 295 3880.en-US.80X.0...
Personal protective equipment such as dust mask and safety goggles. Prerequisite • Tractor and machine are parked on a level and stable surface and secured against roll- ing away. • Machine parked in working position • PTO shaft switched off 296 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Broken belts can be detected by inspecting the cleaning openings of the belt drive. Prerequisite • Tractor and machine are parked on a level and stable surface and secured against roll- ing away. • Machine parked in working position • PTO shaft switched off Original operating instructions NOVACAT V 10000 | 297 3880.en-US.80X.0...
If the machine is often operated on very stony terrain or under generally difficult operating conditions, it is necessary to shorten the interval for the wear check. Original operating instructions NOVACAT V 10000 | 299 3880.en-US.80X.0...
Page 300
► Measure the diameter at the widest point of the cone on the blade screw. 300 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 301
Have the mower blade holder immediately replaced with a new holder at a service dealer. ▷ Replace the mower blade holders on each mower disc in pairs to avoid imbalances. ► Check all mower blade holders in the same way. Original operating instructions NOVACAT V 10000 | 301 3880.en-US.80X.0...
Remove any grease that has escaped. ► Dispose of paper towels and lubricant residues properly. First after 50 hours, then every 100 hours Checking / correcting the roller conditioner V-belt tension Original operating instructions NOVACAT V 10000 | 303 3880.en-US.80X.0...
Page 304
If the bracket (2) is not flush with the washer (3), then continue with step 2. Correct the setting by turning the crank (4). ▷ Open the crank lock (4) to release the crank (5). 304 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
In order to be able to replace the lubricant as completely as possible, it is necessary to bring the lubricant to approximately operating temperature. We recommend performing the change on warm days at >59 °F. Original operating instructions NOVACAT V 10000 | 305 3880.en-US.80X.0...
Page 306
Clean the filler plug, reattach it and tighten it. ► Free the area around the filler plug of contamination. ► Dispose of paper towels contaminated with lubricant and other lubricant residues prop- erly. 306 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Tractor engine turned off, ignition key removed and stored, parking brake applied. Implementation ► Lubricate the universal joints at the bottom of the bushing until grease escapes at the seals. ► Perform the same processes on both sides of the machine. Original operating instructions NOVACAT V 10000 | 307 3880.en-US.80X.0...
In order to be able to replace the lubricant as completely as possible, it is necessary to bring the lubricant to approximately operating temperature. We recommend performing the change on warm days at >59 °F. 308 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
In order to be able to replace the lubricant as completely as possible, it is necessary to bring the lubricant to approximately operating temperature. We recommend performing the change on warm days at >59 °F. Original operating instructions NOVACAT V 10000 | 309 3880.en-US.80X.0...
Page 310
Free the area around the filler plug of contamination. ► Remove the drain plug and drain the lubricant completely. ► Reattach the drain plug and tighten it. ► Remove the filler plug. 310 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
1 = Cutter bar input gearbox 2 = Crossflow input gearbox Preparation • Tool • 0.88 liters SAE 90 • Used oil drain pan with at least 2 liter capacity • Paper towels or the like Original operating instructions NOVACAT V 10000 | 311 3880.en-US.80X.0...
Page 312
Exceeding the maximum fill level! ► Fill the gear up to the upper marking on the dipstick. 11 Clean the fill level plug, screw it in with a new seal and tighten it. 312 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
In order to be able to replace the lubricant as completely as possible, it is necessary to bring the lubricant to approximately operating temperature. We recommend performing the change on warm days at >59 °F. Original operating instructions NOVACAT V 10000 | 313 3880.en-US.80X.0...
Page 314
6 = Middle gear part oil level sight glass 7 = Middle gear part oil drain plug 8 = Right gear part oil level sight glass 9 = Right gear part oil drain plug 314 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 315
Free the area around the oil filler plugs of the gear parts of contamination. ► Reattach the oil filler plugs and tighten them. ► Dispose of used oil and oily paper towels properly. Original operating instructions NOVACAT V 10000 | 315 3880.en-US.80X.0...
Tractor PTO shaft switched off • Tractor and machine parked on a level and stable surface in working position. • Tractor engine turned off, ignition key removed and stored, parking brake applied. 316 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 317
Exceeding the maximum fill level! ► Fill the gear up to the upper marking on the dipstick. 11 Clean the fill level plug, screw it in with a new seal and tighten it. Original operating instructions NOVACAT V 10000 | 317 3880.en-US.80X.0...
Page 318
12 Free the area around the fill level plug of lubricant residues. 13 Reattach the guide plate and tighten the screws. Symbolic illustration 14 Dispose of paper towels contaminated with lubricant and other lubricant residues prop- erly. 318 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Tractor and machine parked on a level and stable surface in transport position. • Tractor engine turned off, ignition key removed and stored, parking brake applied. • Machine secured against unintentional lowering by propping it up. • Gear oil approximately at operating temperature Original operating instructions NOVACAT V 10000 | 319 3880.en-US.80X.0...
Page 320
When propping up, make sure that the cutter bar is not inclined on the wide side, but is aligned absolutely horizontal. Otherwise, the oil level at the oil filler plug will not be dis- played correctly. Symbolic illustration Not aligned correctly horizontally! 320 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 321
► Clean the filler plug, reattach it and tighten it. ► Free the area around the filler plug of contamination. ► Dispose of paper towels contaminated with lubricant properly. Original operating instructions NOVACAT V 10000 | 321 3880.en-US.80X.0...
Tractor PTO shaft switched off • Tractor and machine parked on a level and stable surface in working position. • Tractor engine turned off, ignition key removed and stored, parking brake applied. 322 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Dispose of paper towels contaminated with lubricant and other lubricant residues prop- erly. Checking / correcting the mower input gearbox oil level The input gearbox is 3 parts and has a separate oil supply for each part. Original operating instructions NOVACAT V 10000 | 323 3880.en-US.80X.0...
Page 324
6 = Middle gear part oil level sight glass 7 = Middle gear part oil drain plug 8 = Right gear part oil level sight glass 9 = Right gear part oil drain plug 324 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
► Reattach the oil filler plug and tighten it. Checking / filling up the cutter bar input gearbox oil level 1 = Cutter bar input gearbox 2 = Crossflow input gearbox Original operating instructions NOVACAT V 10000 | 325 3880.en-US.80X.0...
Page 326
Clean the fill level plug, screw it in with a new seal and tighten it. Free the area around the fill level plug of lubricant residues. Dispose of paper towels contaminated with lubricant and other lubricant residues prop- erly. 326 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Clean thoroughly with a high pressure cleaner. CAUTION Eye injuries due to using high pressure cleaners! ► Use safety goggles during cleaning activities with high pressure cleaners or com- pressed air. Original operating instructions NOVACAT V 10000 | 327 3880.en-US.80X.0...
► No welding, soldering or mechanical processing of any kind may be carried out on hy- draulic pressure accumulators. Prerequisite • Machine is parked on a level and stable surface and secured against rolling. • Tractor engine turned off, ignition key removed and stored. 328 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Hydraulic hoses that are older than 6 years must be replaced. Only use replacement hoses of the same specification, and adopt the attachment points and attachment method of the “old” hoses, or transfer them to the new hoses. Also see spare parts list. Original operating instructions NOVACAT V 10000 | 329 3880.en-US.80X.0...
For operating fluids, see section “Operating fluid specification”; rentheses e.g. (lll), (lV), for fill quantities, see section “Operating fluids and fill quantities” etc. Observe the instructions of the manufacturer Lubricate every “X” operating hours 330 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 331
Predetermined maintenance Original operating instructions NOVACAT V 10000 | 331 3880.en-US.80X.0...
3 part gear oil Cutter bar (III) Gear oil SAE 90 or SAE 3.5 liters per cut- 85W - 140 accord- ter bar, 7 liters to- ing to API-GL 5 332 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 333
85W - 140 accord- ing to API-GL 4 or API-GL 5 Cutter bar angular (VIII) Fully synthetic PAO 75W-90 GL5 1.2 liters gear gear oil Gas tank Nitrogen As needed Original operating instructions NOVACAT V 10000 | 333 3880.en-US.80X.0...
► After completing the work, check loosened screw connections for tight fit and safety and protective devices for correct function. Lighting Lighting does not work Causes and remedies ► Fuse defective. ▷ Replace with fuse of the same specification. 334 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Therefore, blockages can occur even in situations that are normally unproblematic. Inappropriate driving speed increases the possibility of a blockage and at the same time re- duces the conditioning quality. Original operating instructions NOVACAT V 10000 | 335 3880.en-US.80X.0...
Page 336
If the blockage is difficult to remove, it may be helpful to cut up the mowed material manual- Removing blockages on the tine conditioner Example of right tine conditioner 4-stage adjusting lever for conditioning intensity. 336 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Page 337
Cut up and remove mowed material as needed without damaging the conditioner tines. ► Return the conditioning intensity to the previous setting on the adjusting lever (1) of the tine conditioner. Original operating instructions NOVACAT V 10000 | 337 3880.en-US.80X.0...
Page 338
Adjusting spring for conditioning intensity and roller spacing setting. Swath plate assembled in park position when not in use. Eye bolt for swath plate adjustment (right swath plate). Right standard roller conditioner 338 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Then set the spring compressors on both sides to the previously measured spring length (= tension). Removing Cross Flow blockage Generally, a blockage is likely to be found in the discharge area. Original operating instructions NOVACAT V 10000 | 339 3880.en-US.80X.0...
Page 340
► Open the Cross Flow tailgate, if not already done. ► Removed all mowed material remnants from the screw conveyor and discharge area. ► Close the Cross Flow tailgate as needed. 340 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Executing the desired hydraulic function • - Screw in the assigned valve knob • - Actuate the control valve on the tractor (the hydraulic function is executed) • Then unscrew the assigned valve knob again Original operating instructions NOVACAT V 10000 | 341 3880.en-US.80X.0...
Page 342
Advice and support 342 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Executing the desired hydraulic function • - Screw in the assigned valve knob • - Actuate the control valve on the tractor (the hydraulic function is executed) • Then unscrew the assigned valve knob again Original operating instructions NOVACAT V 10000 | 343 3880.en-US.80X.0...
Page 344
Advice and support 344 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Tractor and machine parked on a level and stable surface in working position and se- cured against rolling away. • During the work, tractor engine turned off, parking brake applied, ignition key removed and stored. Original operating instructions NOVACAT V 10000 | 345 3880.en-US.80X.0...
Page 346
Replace lost or damaged tines / tine fasteners immediately. ► Perform assembly work according to the maintenance instructions. See "Tine condition- er tines and tine fasteners assembly work" on page 270. 346 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
-B5:1, -B3:1, -B11:1, -B12:1, -X1A:A7 200 mm 150 mm RUSTV-07-B V-07-B 211PC249S0033 Buchse 150 mm 120 Ω 120 Ω -X1A -X1A -X1A -X1A -X1A -X1A -X1A -X1A slitted corrugated tube Original operating instructions NOVACAT V 10000 | 347 3880.en-US.80X.0 120 Ω...
Page 348
Left mower unit poppet valve Transport lock poppet valve Right side guard poppet valve Left side guard poppet valve Right relief poppet valve Left relief poppet valve Lateral displacement poppet valve Lateral displacement poppet valve 348 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Schedules Power Control Job computer Plug view from outside. Original operating instructions NOVACAT V 10000 | 349 3880.en-US.80X.0...
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Schedules Connection cable for the signal socket of the tractor G = Gear signal from the tractor R = Radar sensor signal from the tractor (if available) 350 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
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Schedules Tractor cable Plug view from outside. Original operating instructions NOVACAT V 10000 | 351 3880.en-US.80X.0...
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CAN 0L -SP4 Output K1 -SP3 -X2:209, -X2:235, -X3a:6 ECU GND -X1:142, -X1:143, -X1:144, -X1:145, -X10:4 -SP1H1 CAN 1H -X10:10, -X2:223, -X2:249 +12V Power -SP1L1 CAN 1L -X10:2, -X2:210, -X2:236 fuse box 352 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
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Right lowering hydraulic relief pressure Right filling hydraulic relief pressure Left lowering hydraulic relief pressure Left filling hydraulic relief pressure Collision protection Right lateral displacement Right lateral displacement Left lateral displacement Left lateral displacement Original operating instructions NOVACAT V 10000 | 353 3880.en-US.80X.0...
Schedules Hydraulic system Select Control Select Control with Collector 354 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
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Poppet valve - left cross conveyor belt Flow control valve - right cross conveyor belt Flow control valve - left cross conveyor belt Poppet valve - lateral displacement Poppet valve - lateral displacement Swath comb Original operating instructions NOVACAT V 10000 | 355 3880.en-US.80X.0...
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Schedules Select Control 356 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
Left pendulum limit Left folding cylinder Left relief Left lateral displacement Collision protection Right drive roller (option) Right cross conveyor belt drive Left cross conveyor belt drive Left drive roller (option) Original operating instructions NOVACAT V 10000 | 357 3880.en-US.80X.0...
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Schedules Function Power beyond Swing Collector / Crossflow left Swing Collector Crossflow right Swath comb (option) 358 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
For machines operated in the USA / CANADA, a conversion kit with warning signs (for adaptation to locally applicable regulations) is available from PÖTTINGER either in English or French! See also “Supplement to the USA / CANADA operating instructions”. Original operating instructions NOVACAT V 10000 | 359 3880.en-US.80X.0...
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Supplement to the USA / CANADA operating instructions 571-15-09 360 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
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Supplement to the USA / CANADA operating instructions 495.213.0006/16 Original operating instructions NOVACAT V 10000 | 361 3880.en-US.80X.0...
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Supplement to the USA / CANADA operating instructions 362 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
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Supplement to the USA / CANADA operating instructions 571-15-07 Original operating instructions NOVACAT V 10000 | 363 3880.en-US.80X.0...
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Supplement to the USA / CANADA operating instructions 571-15-08 364 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
The tractor must be heavy and powerful enough and have sufficient braking power for the load being towed. Be especially careful when towing loads with unfavorable ground condi- tions, when turning and on slopes. Original operating instructions NOVACAT V 10000 | 365 3880.en-US.80X.0...
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Supplement to the USA / CANADA operating instructions 366 | Original operating instructions NOVACAT V 10000 3880.en-US.80X.0...
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China 奥地博田 科技(青 )有限公司 Phone+86 186 98726714 info@poettinger.cn Germany PÖTTINGER Deutschland GmbH Hörstel Sales and Service Center Gutenbergstraße 21 48477 Hörstel Phone:+49 5459 80570-0 hoerstel@poettinger.at PÖTTINGER Deutschland GmbH Landsberg Service Center Justus-von-Liebig-Straße 6 86899 Landsberg am Lech Phone+49 8191 9299-0 Fax+49 8191 59656 landsberg@poettinger.at Denmark...
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E91 D326 Clonmel/Co. Tipperary Phone+353 52 6125766 info@poettinger.ie Italy PÖTTINGER Italia s.r.l. Via E. Fermi, 6 - Loc. Polignano 29010 San Pietro in Cerro/PC Phone+39 0523 838012 Fax+39 0523 838253 info@poettinger.it Poland PÖTTINGER Polska Sp. o.o. ul. Skawinska 22 61333 Poznan Phone+48 61 8 700 555 info@poettinger.pl Russia...
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вул. Привокзальна, 50, офіс 215, м. Бориспіль, Київська обл. 08300 Україна Phone+38 04595 710 42 Fax+38 04595 714 41 info@poettinger.ua Great Britain Alois POTTINGER UK Ltd. 15 St Marks Road NN18 8AN Corby Northamptonshire Phone+44 1536 272220 Fax+44 1536 206220 info@pottinger.uk POETTINGER US, Inc.
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PÖTTINGER Service-Partner A well-developed network of service dealers is available to you worldwide. This physical proximity guarantees a fast supply of spare parts and enables optimal product delivery and setting of the machine by expert personnel. Our services: • Competence through regular training for expert personnel. •...
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