Pottinger MERGENTO VT 9220 Operator's Manual
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Pottinger MERGENTO VT 9220 Operator's Manual

Pottinger MERGENTO VT 9220 Operator's Manual

Merger
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Operator's manual
Nr.
99+2310.EN.80V.1
Translation of the original Operating Manual
Merger
MERGENTO VT 9220
(Type SK 2310: + . . 001001)

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Summary of Contents for Pottinger MERGENTO VT 9220

  • Page 1 Operator‘s manual 99+2310.EN.80V.1 Translation of the original Operating Manual Merger MERGENTO VT 9220 (Type SK 2310: + . . 001001)
  • Page 2 Pöttinger - Trust creates Affinity - since 1871 "Quality pays for itself." Therefore we apply the highest quality standards to our products which are constantly monitored by our in-house quality management and our management board. Because the safety, perfect function, highest quality and absolute reliability of our machines in operation are the core competencies for which we stand.
  • Page 3 INSTRUCTIONS FOR PRODUCT HANDOVER PÖTTINGER Landtechnik GmbH Industriegelände 1 4710 Grieskirchen, Austria Tel. 07248 / 600 -0 Telefax 07248 / 600-2511 According to the product liability please check the above mentioned items. Please place a cross where appropriate.  Machine checked according to delivery note. All attached parts removed. All safety equipment, drive shaft and operating devices at hand.

  • Page 4: Table Of Contents

    TECHNICAL DATA Checking before operation ........12 Technical data ............45 TRACTOR REqUIREMENTS Lubrication chart ............46 Tractor ..............13 MERGENTO VT 9220..........47 Ballast weights ............13 SUPPLEMENT Lifting unit (three-point linkage) ....... 13 SAFETy ADVICE Necessary hydraulic connections ......14 Lubricants ..............

  • Page 5: Introduction

    iNTrOduCTiON Introduction These Operating Instructions are integral part of the imple- ment delivery scope. You should therefore hand them over to the new owner if ownership of the implement is transferred. Train and instruct the new owner in the regulations stated. Dear Customer These Operating Instructions are intended to allow you to familiarise yourself with the implement and provide...

  • Page 6: Symbols Used

    SymBOLS uSEd CE mark The CE mark, which is affixed by the manufacturer, indicates outwardly that this machine conforms to the engineering guideline regulations and the other relevant EU guidelines. EU Declaration of Conformity (see Attachment) By signing the EU Declaration of Conformity, the manufacturer declares that the machine that is brought into service complies with all relevant fundamental safety and health requirements.

  • Page 7: Warning Signs

    W rNi Ni N N iN i g SigNS Warning signs Illustration Description (Number) (Order number) Maximum hydraulic pressure and cardan shaft speed. (495.310) (1x) Never reach into the crushing danger area as long as parts are able to move there. (495.154.001) (3x) Read the operating instructions before putting the machine into operation! (494.529)

  • Page 8: Warning Signs

    WArNiNg SigNS Danger of hands, clothing, or long, loose hair being drawn in. (495.160.0001) (2x) 495.160.001/19 Caution: hot surfaces - keep a sufficient distance! (495.277) (2x) 495.277/17 Danger of objects being ejected (495.152) (2x) Shut down the tractor and remove the ignition key before carrying out any maintenance work.

  • Page 9: Position Of The Warning Signs

    WArNiNg SigNS Position of the warning signs 062-20-200 062-20-201 062-20-203 - 9 - 2101_EN-Warning signs_2310...
  • Page 10 WArNiNg SigNS 062-20-204 062-20-205 - 10 - 2101_EN-Warning signs_2310...

  • Page 11: Danger Area Around The Machine

    WArNiNg SigNS Danger area around the machine ·The danger area around the machine is marked in grey DANgER and must not be entered The machine operator must always keep the danger area in sight. Persons in the Risk of death due to swivelling and folding belt units. danger area must be directed to leave immediately.

  • Page 12: General Safety Information

    gENErAL SAFETy iNFOrmATiON Driving with the machine attached Before starting work a. Before commencing work, the operator must be familiar The driving characteristics of a towing vehicle are influenced with all of the operating devices and functions. It is too by a coupled machine.

  • Page 13: Tractor Requirements

    TrACTOr rEquirEmENTS Tractor Lifting unit (three-point linkage) To operate these machines, the tractor requires the 371-08-16 following: - Tractor power from 59 kW / 80 PS - Attaching: Lower link cat. II / Bolt cat. III - Connections: See table “Necessary hydraulic and power connections”...

  • Page 14: Necessary Hydraulic Connections

    TrACTOr rEquirEmENTS Necessary hydraulic connections Design Consumer Single-acting Double-acting hydraulic connection hydraulic connection Raising and lowering the belt units Standard Hydraulic working width adjustment Options Swath apron adjustment *) Floating (Neutral) position required Power connections required Design Consumer Volt Power connection Standard Lighting 7-pin...

  • Page 15: Attaching The Machine

    ATTAChiNg ThE mAChiNE general safety information 2. Fold up support stand See Supplement A1 Point 8a. - h.) CAUTION Risk of injury from improperly attached machine. Attaching the machine • The machine could drop when the support stand is removed. Check that the machine WARNINg and tractor are properly coupled.
  • Page 16 ATTAChiNg ThE mAChiNE 3. Make electrical connections 1. Lighting: Attach 7-pin plug to tractor (E3) Check that the lighting functions on the machine. 5. Then attach cardan shaft to the tractor's pto. DANgER 2. Single rotor operation: Danger to life exists when cardan shaft length Connect 3-pin plug to tractor is unadapted 4.

  • Page 17: Uncoupling The Machine

    ATTAChiNg ThE mAChiNE NOTE NOTE Risk of material damage due to protruding parking Risk of material damage due to protruding parking brake crank handle. brake crank handle. • Move the parking brake crank handle to the • Move the parking brake crank handle to the park position after use! park position after use! Uncoupling the machine...
  • Page 18 ATTAChiNg ThE mAChiNE 5. Uncouple hydraulic connections red + ... Raise red - ... Lower green - ... Narrow belt position green + ... Wide belt position grey + ... Wide swath apron grey - ... Narrow swath apron 6. Disconnect pneumatic brake 1.

  • Page 19: Operation

    OpErATiON general guidelines on working with the Settings on the machine machine 0. Requirements: - Level and firm ground DANgER - The machine is attached to the tractor and in the working position Danger to life through rotating and folding belt units. - Machine is braked •...

  • Page 20: Folding The Machine

    OpErATiON 3. Release the brake pressure: 1. Press the push button (2) on the brake valve. Brake valve position: . 4. Set working height 6. Set the running direction of the belt units Set the running direction of the belt units on the control unit with the following keys.

  • Page 21: Cross-Country Transport

    OpErATiON 3. From working position to headland position DANgER 0. Requirements: Danger to life from an electric shock if the legally Machine is in the working position prescribed transport height for folding operations 1. If you only want to proceed with one belt unit, deselect is exceeded.

  • Page 22: Transport By Road

    OpErATiON Transport by road Swath apron folded down: Because of its dimensions, the machine is not approved for road use with increased ground clearance. Transport the machine on the road only with reduced ground clearance. Reduce ground clearance: 1. Lower the hoist 2.
  • Page 23 OpErATiON Releasing the locking brake - Swivel the crank handle (1) outwards - After attaching the implement, release the locking brake. - Then swivel the crank handle (1) inwards (park position). Engage the locking brake - S w i v e l t h e c r a n k h a n d l e ( 1 ) o u t w a r d s - Engage the locking brake - Swivel the crank handle (1) inwards (Park position) - 23 -...

  • Page 24: Expert 75

    CONTrOL EXPERT 75 SELECT CONTROL 3.0 ISOBUS Terminal ISOBUS Terminal Main components: Main components: 030-21-021 1… Housing (splash-proof IP44) 1… Housing (splash-proof IP44) 2… Scrolling wheel (rotary pulse encoder) with key 2… Display function 3… Input keypad 3… Input keypad 4…...

  • Page 25: Start Menu

    CONTrOL Display: Start menu Lighting off Lighting on The work lights switch off automatically when the road transport key is pressed. Switch on the lighting in transport position when reversing in the dark. Switch off the lights again before driving in road traffic.
  • Page 26 CONTrOL Belt position indicator: here: field transport Left side preselection key - Press the key to with increased ground clearance preselect the left side for lifting. Use the control unit to raise/lower the relevant side. With increased ground clearance, the machine is more than 4 m high.
  • Page 27 CONTrOL Overlift key (active = green) /(inactive = black) If the overlift is active, you can change the ground clearance in the transport position using the green control unit. For example, for driving in and out of the field. Requirement: - Machine is in transport position.

  • Page 28: Set Menu M3

    CONTrOL Set menu keys: Explanation Open the SET menu STOP - with this key you stop all hydraulic Requirement: functions. “START” menu activated Implementation: Return - with this key you return to the last menu level - Here: Start menu Press Scroll left - with this key you scroll one submenu tab to the left.

  • Page 29: Service Menü M4

    CONTrOL Service menü Submenu 1.3 - Automatic cross conveyor belt Open Service menü Requirement: “START” menu activated Implementation: Press Display: 1… Automatic cross conveyor belt On / Off If the automatic lift is deselected, the icon in the Work menu is not displayed. 2…...

  • Page 30: Data Menu M5

    CONTrOL keys: Reset the counter to the initial value. Explanation STOP - with this key you stop all hydraulic Reset the counter to the initial value. functions. Return - with this key you return to the last menu level - Here: Start menu Data menu Delete - with this key you can delete the order-related data.
  • Page 31 CONTrOL Submenu 1.1 - Voltage values at the control unit Submenu 1.2 - Voltage values on the CAN-IO module Display: Display: 1...Current control unit supply voltage in volts 1...Current supply voltage on the CAN-IO module in volts 2...Current sensors supply voltage in volts 2...Current supply voltage for angle sensors provided by 3...Current angle sensor supply voltage in volts the CAN-IO module in volts...
  • Page 32 CONTrOL Submenu 2.1 - Lifting in general Submenu 2.2 - Lifting at the headland Display: Display: 1...B1 Pressure sensor 1… B5 - Left lift sensor active / not active Error-free / error exists Y5.2 - Left lifting valve active / not active mV: Volt value at the analogue input [1000-6000mV] 2…...
  • Page 33 CONTrOL Submenu 2.3 - Lifting for transport Submenu 2.4 - Lateral displacement transport Display: Display: 1… B7 - Angle sensor for transport folding, left 1… The position of the left belt unit can be determined via sensors B12 and B14. Error-free / error exists Narrower side swath...

  • Page 34: Error List M7

    CONTrOL Error list Scroll left - with this key you scroll one submenu tab to the left. Open the error list Requirement: Scroll right - with this key you scroll one “START” menu activated submenu tab to the right. Implementation: 1.

  • Page 35: Notes

    CONTrOL Notes: Action: Check that the swath apron is retracted. After The following notice-windows will appear during operation retracting the swath apron, to tell you that the function you have selected is currently acknowledge this message by unavailable. Simultaneously, these notices also contain tapping on the green "tick"...

  • Page 36: Working On Slopes

    Working on slopes Take care when turning on slopes! • when cornering with folding sections in transport position. DANgER Danger to life exists through the tractor/trailer tipping on an slope, especially in the transport position and when cornering. • Reduce general speed accordingly, espe- cially when cornering.

  • Page 37: General Maintenance

    gENErAL mAiNTENANCE Safety advice Spare parts a. Genuine parts and accessories are specially designed for the machines. DANgER b. We expressly draw your attention to the fact that genuine Life-threatening danger exists through moving or parts and accessories not supplied by us, have not been rotating parts tested and approved by us.

  • Page 38: Articulated Shafts

    gENErAL mAiNTENANCE Articulated shafts - See information in the supplement Please observe the following for maintenance! The directions in these Operating Instructions apply. If no particular instructions are available here, then the information in the instructions supplied by the respective cardan shaft manufacturer apply.

  • Page 39: Maintenance

    • Wear protective clothing! Depressurising the hydraulic relief Series: MERGENTO VT 9220 1. Connect the hydraulic lines for the machine's pressure No adjustment possibilities: relief. 2. Open the right side of the pressure relief and set the control unit to the float position.

  • Page 40: Tyres

    mAiNTENANCE Tyres Tyres Dimensions Air pressure Chassis 400 / 70 - 20 ET -40 1.5 bar 500 / 45 - R22.5 ET 0 1.5 bar 30 cm -40 / 0 4. Bring machine to a standstill and remove tractor ignition key Top up hydraulic oil 5.

  • Page 41: Replace Hydraulic Oil

    mAiNTENANCE Replace hydraulic oil Filter change Change return filter CAUTION - Change every 2 years or every 4000 ha Risk of minor or moderate injury through falling from Change the machine. • Use a suitable climbing aid when filling the oil tank.

  • Page 42: Cross Conveyor Belt Maintenance

    mAiNTENANCE Cross conveyor belt maintenance 1. Tension the belt so that it does not slip. a. Mark 3000 mm on the belt (see the sketch) DANgER Danger to life exists through moving or rotating parts Carry out maintenance works on the machine only 3000 mm when •...

  • Page 43: Swath Apron - Clear The Play

    mAiNTENANCE Exchange spring tines Cleaning the conveyor belt If the feed plates are not adjusted correctly or wet conditions Check the fixing bolts (S) of the spring tines after the first exist, dirt can accumulate on the rollers and cause running 10 hours of operation and re-tighten if necessary (tightening problems.

  • Page 44: Cleaning The Machine

    mAiNTENANCE Cleaning the machine Cleaning the electric valves: DANgER DANgER Danger to life through flying sparks from the valves Danger to life exists through moving or rotating parts igniting the dry fodder Carry out maintenance works on the machine only •...

  • Page 45: Technical Data

    TEChNiCAL dATA Technical data Description MERgENTO VT 9220 (Type 2310) Belt units Working width 9.2 m Transport width 2.98 m Transport length 5.50 m Transport height 4.00 m Required driving power from 59KW (80 PS) Weight with cardan shaft (maximum)

  • Page 46: Lubrication Chart

    Lubrication chart after every X hours operation 40 F all 40 loads 80 F all 80 loads once a year every 100 hectares 100 ha if necessary FETT GREASE Number of grease nipples Number of grease nipples (III), (IV) see supplement „Lubrificants“ Litre Variation See manufacturer’s instructions...

  • Page 47: Mergento Vt 9220

    MERgENTO VT 9220 Rear view: 062-20-300 FETT View from above: (second side back-to-front) 100h FETT 062-20-301 - 47 - 2101 Lubrication plan_2310...
  • Page 48 View from below: (second side back-to-front) 062-20-300 FETT - 48 - 2101 Lubrication plan_2310...

  • Page 49: Supplement

    supplement GB-Anhang Titelblatt _BA-Allgemein...
  • Page 50 The original cannot be copied ... Things will run better with genuine Pöttinger parts • Quality and precise fitting The decision must be made, ”original” or ”imitation”? The decision is often governed by price and a ”cheap buy” can sometimes be very expensive. - Operating safety.

  • Page 51: Safety Advice

    ANNEx -A SAFETy AdviCE 6.) Appropriate use a. see technical data This operating manual contains this symbol at all points b. Intended use also includes compliance with the relating to the safety of persons. manufacturer's stipulated operating, maintenance and service conditions. 1.) Operating instructions a.
  • Page 52 ANNEx -A SAFETy AdviCE 10.) Asbestos 13.) general a. Certain sub-supplied components of the vehicle may a. Before attaching implements to the three-point linkage, contain asbestos due to technical reasons. Please move system lever into a position whereby unintentional observe the marking of spare parts. raising or lowering is ruled out! b.
  • Page 53 supplement - A Safety advice v. Secure the machine before leaving the tractor! w. Lower attached machinery completely! Turn motor off and remove ignition key! This operating manual contains this symbol at all points relating to the safety of persons. x.
  • Page 54 supplement - A the machine’s danger area! j. Never turn p.t.o. on when motor is turned off! 7. Maintenance k. When working with the p.t.o., ensure nobody is in the a. In principle, any overhaul, maintenance and cleaning danger areas where the rotating p.t.o. or cardan shaft work as well as eliminating any function faults should are located! be carried out with the drive turned off, motor at a...
  • Page 55 CArdAn shAft Supplement - B Adapting cardan shaft to tractor Ensure sufficient swivel space for the cardan shaft! - Trim the safety chain so that it cannot wind around the cardan shaft. NOTE Material damage - due to inferior spare parts •...
  • Page 56 CArdAn shAft Supplement - B Important for driveshafts with friction - Lubricate with a brand-name grease before starting work and every 8 hours worked. clutch - Before any extended period of non-use, clean and lubricate driveshaft. Torque is limited with overloading and brief torque peaks and evenly transferred during slipping.

  • Page 57: Lubricants

    - 57 - 1400_EN-BETRIEBSSTOFFE...
  • Page 58 - 58 - 1400_EN-BETRIEBSSTOFFE...
  • Page 59 - 59 - 1400_EN-BETRIEBSSTOFFE...

  • Page 60: Combination Of Tractor And Mounted Implement

    importAnt AdditionAl informAtion for your sAfety Combination of tractor and mounted implement DANgER Life hazard or material hazard - due to overload on tractor or wrong tractor ballast distribution. • Make sure that hitching the implement (in the front and rear three-point linkage) does not lead to exceeding the maximum total admissible weight of the tractor, the axle loads or the load capacity of the tyres.
  • Page 61 importAnt AdditionAl informAtion for your sAfety CALCULATION OF THE REAL FRONT AXLE LOAD T V tat (If the front hitched implement (G ) does not reach the minimum required ballasting Front (G ), the weight of the front hitched implement must V min be increased to the minimum ballasting Front!) Record the calculated real front axle load and the permissible front axle load of the tractor into the table.
  • Page 62 Im Zuge der technischen Weiterentwicklung Following the policy of the PÖTTINGER La empresa PÖTTINGER Landtechnik arbeitet die PÖTTINGER Landtechnik Landtechnik GmbH to improve their products GmbH se esfuerza contínuamente en GmbH ständig an der Verbesserung ihrer as technical developments continue, la mejora constante de sus productos, Produkte.
  • Page 63 PÖTTINgER Landtechnik gmbH Industriegelände 1 A-4710 Grieskirchen Telefon: +43 7248 600-0 Telefax: +43 7248 600-2513 e-Mail: info@poettinger.at Internet: http://www.poettinger.at PÖTTINgER Deutschland gmbH Servicecenter Deutschland Nord Steinbecker Str. 15 D-49509 Recke Telefon: +49 5453 911 4-0 e-Mail: recke@poettinger.at PÖTTINgER Deutschland gmbH Servicecenter Deutschland Süd Justus-von-Liebig-Str.

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