Pottinger NOVACAT 3007 T ED Operator's Manual
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Pottinger NOVACAT 3007 T ED Operator's Manual

Pottinger NOVACAT 3007 T ED Operator's Manual

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Operator's manual
Nr. 99+3525.EN.80S.0
Translation of the original Operating Manual
Disc mower
NOVACAT 3007 T ED / RC /RCB / Coll
(Type 3523: +..01001)
NOVACAT 3507 T ED / RC /RCB / Coll
(Type 3525: +..01001)

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  • Page 1 Operator‘s manual Nr. 99+3525.EN.80S.0 Translation of the original Operating Manual Disc mower NOVACAT 3007 T ED / RC /RCB / Coll (Type 3523: +..01001) NOVACAT 3507 T ED / RC /RCB / Coll (Type 3525: +..01001)
  • Page 2 Pöttinger - Trust creates Af nity - since 1871 "Quality pays for itself." Therefore we apply the highest quality standards to our products which are constantly monitored by our in-house quality management and our management board. Because the safety, perfect function, highest quality and absolute reliability of our machines in operation are the core competencies for which we stand.
  • Page 3 INSTRUCTIONS FOR Dokument PRO DUCT DELIVERY PÖTTINGER Landtechnik GmbH Industriegelände 1 A-4710 Grieskirchen Tel. 07248 / 600 -0 Telefax 07248 / 600-2511 According to the product liability please check the above mentioned items. Please check. Machine checked according to delivery note. All attached parts removed. All safety equipment, drive shaft and operating devices at hand.

  • Page 4: Introduction

    INTRODUCTION Introduction These Operating Instructions are integral part of the imple- ment delivery scope. You should therefore hand them over to the new owner if ownership of the implement is transferred. Train and instruct the new owner in the regulations stated. Dear Customer These Operating Instructions are intended to allow you to familiarise yourself with the implement and provide...

  • Page 5: Table Of Contents

    Safety advice ............18 SAFETY ADVICE Attaching to tractor ........... 18 NOVACAT 3007 T ED /RC / Coll ......56 First fitting of the machine ........19 NOVACAT 3507 T ED / RC /Coll ......56 Hydraulic connection ..........19 Lubrication chart ............

  • Page 6: Symbols Used

    SYMBOLS USED CE mark The CE mark, which is affixed by the manufacturer, indicates outwardly that this machine conforms to the engineering guideline regulations and the other relevant EU guidelines. EU Declaration of Conformity (see Attachment) By signing the EU Declaration of Conformity, the manufacturer declares that the machine that is brought into service complies with all relevant fundamental safety and health requirements.

  • Page 7: Warning Signs

    WARNING SIGNS Meaning of warning signs Do not touch rotating machine components. Wait until they have stopped completely. 495158 495.158/17 Danger from ying objects when the engine is running. - Keep a safe distance 495152 bsb 447 410 Close the protection before turning on the cardan shaft - risk of injury by ying objects 495167.
  • Page 8 Lubrication point for grease 494646. Read the operating instructions before initial operation 494529 Never reach into the crushing danger area as long as parts can move there. 495171 Free the swivelling area of the unit - Danger of being hit by the swivelling unit.

  • Page 9: Attaching

    ATTACHING Safety advice The mounting height corresponds to the parking height on firm ground. - Attach safety chain: DANGER Connect the lower linkage to the tractor with the safety chain (1). Life-threatening danger through operating a machine At the lower link side, the safety chain is to be attached that is unroadworthy or damaged.

  • Page 10: First Fitting Of The Machine

    ATTACHING First fitting of the machine Connect hydraulic lines at tractor - Guide the hydraulic lines through the cable guide (13). - Attach the stake couplings of the hydraulic lines. Hydraulic connection On the tractor there have to be at least 1 = Extend the drawbar cylinder •...

  • Page 11: Drive Speed Control

    ATTACHING Drive speed control (Tractor side) 1000 rpm = Standard-Drive Speed The pivoting gear (PG) has been factory set for operation with this rpm (delivery condition). 1 Cardan shaft rotation = 3 mowing discs-rotations 540 rpm If the tractor can only achieve a drive speed (up to 540 rpm), then the transmission (PG) must be removed and reinstalled inverted.

  • Page 12: Settings

    SETTINGS Set the mower bar bearing pressure at Spring setting dimensions the mainsprings Type of machine NOVACAT 307 T NOVACAT 307 T NOVACAT 307 T NOVACAT 307 T NOVACAT 307 T NOVACAT 307 T NOVACAT 3007 T NOVACAT 3007 T NOVACAT 3007 T NOVACAT 3007 T NOVACAT 3007 T...

  • Page 13: Tine Conditioner: Change Rotor Rpm

    SETTINGS Tine conditioner: Set degree of Adjustment process: 1. Lift the hinged plate (14). processing The gap between the beating arm and rotor is adjusted using the hand lever. As a result, the conditioning effect can be altered. 2. Twist the telescopic upper link (11) accordingly. - Increase cutting height - twist right 355-08-15 - Decrease cutting height - twist left...

  • Page 14: Transport And Working Position

    TRANSPORT AND WORKING POSITION Changing from transport to working 3. Lower the machine position • Undo double-sided lift cylinder (1) Swing lever to position A1 Retract lift cylinder fully (1) CAUTION Risk of injury exists through swivelling of the unit. Risk of injury exists through swivelling of the unit.

  • Page 15: Changing From Working Position To Transport Position

    TRANSPORT AND WORKING POSITION Changing from working position to 5. Lock hydraulic circle transport position - Swing lever to position E2. DANGER Life hazard - due to rotating or tossed components • • Switch off the cutter bar drive, before switch- Switch off the cutter bar drive, before switch- ing to transport position.

  • Page 16: Road Transport

    TRANSPORT AND WORKING POSITION Road Transport DANGER Life danger by unintentional swivelling of the unit during transportation in open traffic. • Lock the hydraulic circle at the locking valve while driving (Lever in Pos. E2) • Driving on public roads is permitted only transport position! •...

  • Page 17: Operation

    OPERATION Important notes prior to the start of work 6. Wear hearing protection After the first hours of operation • Pull all blade fittings. 1. Check - Check the condition of the blades and mount. - Check mowing discs for damage (see chapter The noise level in the workplace can deviate from "Maintenance and Service").

  • Page 18: Attaching

    ATTACHING Safety advice - Attach and lock at this height the lower linkage to the pipe bend (9). The mounting height corresponds to the parking height DANGER on firm ground. - Attach safety chain: Life-threatening danger through operating a machine Connect the lower linkage to the tractor with the safety that is unroadworthy or damaged.

  • Page 19: First Fitting Of The Machine

    ATTACHING First fitting of the machine Connect hydraulic lines at tractor - Guide the hydraulic lines through the cable guide (13). - Attach the stake couplings of the hydraulic lines. Hydraulic connection On the tractor there have to be at least 1 = Extend the drawbar cylinder •...

  • Page 20: Drive Speed Control

    ATTACHING Drive speed control (Tractor side) 1000 rpm = Standard-Drive Speed The pivoting gear (PG) has been factory set for operation with this rpm (delivery condition). 1 Cardan shaft rotation = 3 mowing discs-rotations 540 rpm If the tractor can only achieve a drive speed (up to 540 rpm), then the transmission (PG) must be removed and reinstalled inverted.

  • Page 21: Cross Conveyor Belt

    CROSS CONVEYOR BELT Safety advice Cross conveyor function Description DANGER The use of the cross conveyor belt allows the shifting of the swath. The mowed material is not deposited directly behind Life-threatening danger exists through moving or the mower unit, but on the left side, near the machine. This rotating parts makes possible to create a double swath (S1, S2).

  • Page 22: Cross Conveyor Operation

    CROSS CONVEYOR BELT 2. Depositing a double swath (S1, S2) • electrical variant • Cross conveyor swivelled down (Q2) • The second swath (S2) is placed near the first (S1) - Swath width 1.80 - 2.30 m 355-08-31 180-16-06 G.. Speed setting for the cross conveyor W.
  • Page 23 CROSS CONVEYOR BELT When you switch off the control panel, you also switch off the cross conveyor. Emergency operation: in case of failure of the electronic system, you can set the cross conveyor speed manually from the valve (G) on the cross conveyor frame. Speed-up roller (W) (Optional equipment) Accelerating rollers are used to convey forage closer to...

  • Page 24: Cable Harness Cross Conveyor

    CROSS CONVEYOR BELT Cable harness cross conveyor Key: "black"...black "green/yellow"...green/yellow "Y1 Prop Throttle."..Y1 Prop Throttle "12V sensor"...12V sensor "Sensor signal"...Sensor signal "Sensor grnd"...Sensor grnd "Power grnd"...Power grnd - 24 - 1800-GB CROSS CONVEYOR BELT_3522...

  • Page 25: Hydraulic Plan Cross Conveyor

    CROSS CONVEYOR BELT Hydraulic plan cross conveyor Op on: Option Option Option Option Option Option Option Transmission Antrieb Walze Antrieb QFB Transmission roller Transmission roller Cross conveyor 445.412 445.411 445,412 445,411 175bar 445.000.0160 445.299 3841.39.360.0 180-16-03 - 25 - 1800-GB CROSS CONVEYOR BELT_3522...

  • Page 26: Control Panel Cross Conveyor

    CROSS CONVEYOR BELT Control panel cross conveyor - 26 - 1800-GB CROSS CONVEYOR BELT_3522...

  • Page 27: Tine Conditioner

    TINE CONDITIONER Operation mode The aim of conditioning is to ream the wax layer (protection layer) on the blade of grass. Consequently, the fodder looses moisture more easily and dries more quickly. Conditioning is carried out using V-shaped tines, placed in a spiral on the conditioner shaft.
  • Page 28 TINE CONDITIONER Set swath width: Windrows The swath boards shape the cut and conditioned fodder to - Swivel the swath plates (S) to the inside the desired swath width. You adjust the swath plates left - Position (L) and right by opening and setting the adjustment screw in 278-09-53 an identical way (S) Setting the position of swath and guide plates...

  • Page 29: Operation

    TINE CONDITIONER Maintenance Operation DANGER DANGER Life hazard - somebody else puts the tractor into Life hazard - somebody else puts the tractor into Life-threatening danger exists through parts being Life-threatening danger exists through parts being operation and drives off or switches on the articulated thrown out.

  • Page 30: Rotor Tines

    TINE CONDITIONER Rotor tines: Check tensioner pulley run Check the tensioner pulley running after the initial operation 1. Replacing tine fixings and after every change to the drive. The tensioner pulley must run parallel to the drive belt (see illustration). If signs of strong wear are found on the tine fixings, then the affected component(s) must be replaced.

  • Page 31: Roller Conditioner

    ROLLER CONDITIONER ROLLER CONDITIONER Safety advice DANGER Life-threatening danger exists through being drawn in by rotating parts. • • Never open or remove the safety devices as long as the engine is running or parts are moving. Never open or remove the safety devices as long as the engine is running or parts are moving. CAUTION Risk of injury through ejected parts Risk of injury through ejected parts...

  • Page 32: Possible Settings

    ROLLER CONDITIONER Possible settings Conditioning intensity: See overview (A) When delivered, the roller conditioner is preset for medium intensity. Make the following adjustments for optimum adaptation to the surrounding conditions: Distance between rollers: See overview (A) 062-17-02 The upper roller is moveable and is tensioned left and right with a spring.

  • Page 33: Operation

    ROLLER CONDITIONER Operation DANGER Driving speed: Life-threatening danger exists through being drawn Life-threatening danger exists through being drawn Adapt the speed to fodder consistency. Travelling too fast in by rotating parts. reduces conditioning quality and evenness. • Never open or remove the safety devices as long as the engine is running or parts are Working without roller conditioning: moving.
  • Page 34 ROLLER CONDITIONER Cleaning the main drive: (after every 50 hours Check belt tension on the shorter belts: in operation) See overview (G) See overview (E) • Basic setting: Both arrow pairs (8.9) are aligned. • Unscrew the belt drive maintenance opening cover •...
  • Page 35 ROLLER CONDITIONER Drive belts: (If required): Check tensioner pulley running See overview (E) Check the tensioner pulley running after the initial operation and after every change to the drive. The tensioner pulley must run parallel to the drive belt (see illustration). 021-09-12 Check belt tension: •...

  • Page 36: Roller Conditioner For Collector

    ROLLER CONDITIONER Auxiliary drive: Direction of travel 062-17-04 1...Lubrication fitting bar 3...Lubrication fitting for Collector Roller conditioner for collector A dedicated roller conditioner is necessary if the mower combination is fitted with a collector. The differences are: - greater ejection - additional roller Adjust ejection angle: The additional roller affects the ejection angle of the mowed...

  • Page 37: Uncouple The Machine

    UNCOUPLE THE MACHINE Uncouple the machine WARNING Hydraulic system - Connect hydraulic lines from tractor and lay in retainer. Danger of serious injury or machine damage through the machine rolling or tipping over. Problems when uncoupling • Park the machine only on solid, level - To reduce the residual pressure: Move control valve ground.

  • Page 38: General Maintenance

    GENERAL MAINTENANCE Safety advice Spare parts a. Genuine parts and accessories are specially designed for the machines. DANGER b. We expressly draw your attention to the fact that genuine Life-threatening danger exists through moving or parts and accessories not supplied by us, have not been rotating parts rotating parts tested and approved by us.

  • Page 39: Articulated Shafts

    GENERAL MAINTENANCE Articulated shafts - See information in the supplement Please observe the following for maintenance! The directions in these Operating Instructions apply. If no particular instructions are available here, then the information in the instructions supplied by the respective cardan shaft manufacturer apply.

  • Page 40: Wear Control Cutting Blades Bracket

    MAINTENANCE Wear control cutting blades bracket The following parts are subject to wear: • Cutting blade brackets (30) • Cutting blades pins (31) Procedure - Visual control 1. Remove the cutting blades. 2. Remove grass residues and dirt - around the pin (31). DANGER Life hazard - due to projected parts when Life hazard - due to projected parts when...

  • Page 41: Holder For The Rapid Change Of Mowing Blades

    MAINTENANCE Holder for the rapid change of mowing Changing the mowing blades blades 1. Insert lever (H) from left or right side on the cutter disc ”Pos A” until it stops. 2. Swivel the lever from "Pos. A" to "Pos. B" and push the movable holder (30) downwards.

  • Page 42: After The First Operation Hours

    MAINTENANCE After the first operation hours Winter standstill - Clean the implement thoroughly. • Re-tighten all screws. - Lubricate all lubrication points according to the • You must check especially the wheel nuts and lubrication chart. the blade screws. - Apply the weather protection. NOTE - Protect bare parts against rusting.
  • Page 43 MAINTENANCE 1. Lift one side of the mower bar X3 and support 4. Oil level check NOTE X3 = X2 + X1 X1 = Distance from ground to vats upper edge. Property damage through incorrect oil level X2 = Distance from vats upper edge left to vats upper •...

  • Page 44: Cross Conveyor Belt Maintenance

    MAINTENANCE 5. Topping up oil Setting belt tension Add the amount of oil lacking. • Pretension belt at approx. 0.4 – 0.5 % Setting instruction: NOTE NOTE NOTE - Mark loose belt at 2000 mm (see diagram) Property damage through too high oil level Property damage through too high oil level •...

  • Page 45: Lifting The Implement

    MAINTENANCE Lifting the implement The unit can be hoisted by a lifting jack, from Point (1) only, as illustrated. These points can be found on both, left and right sides of the unit. - 45 - 1800-GB Maintenance_3522...

  • Page 46: Transmission

    MAINTENANCE Transmission Swivel gear unit consists of an upper and lower block. Filling quantity: 0.75 litres: SAE 85W-90 per block - Change oil after the first 50 operating hours. - Under normal operating conditions, oil should be replenished once a year. - Change oil after 300 ha at the latest.

  • Page 47: Taper Bushes Installation Instructions

    TAPER BUSHES Taper bushes installation instructions To assemble 1. Clean and degrease the bore and taper surfaces of the bush and the tapered bore of the pulley. 2. Insert the bush in the pulley hub and line up the holes (half thread holes must line up with half straight holes).

  • Page 48: Technical Data

    TECHNICAL DATA Technical data Description NOVACAT 3007 T ED NOVACAT 3007 T ED NOVACAT 3507 T ED Type 3523 Type 3525 Working width [mm] 3040 3460 Transport width [mm] 3000 3420 Transport height [mm] 2080 2080 Transport length 7560 (8600...

  • Page 49: Type Plate

    TECHNICAL DATA Type plate position Type plate The type plate is located at the back of the machine, below The chassis number is engraved on the type plate shown the drive frame, on the right in the direction of travel (see opposite.

  • Page 50: Supplement

    SUPPLEMENT GB-Anhang Titelblatt _BA-Allgemein...
  • Page 51 The original cannot be copied ... Things will run better with genuine Pöttinger parts • Quality and precise fitting The decision must be made, ”original” or ”imitation”? The decision is often governed by price and a ”cheap buy” can sometimes be very expensive. - Operating safety.

  • Page 52: Safety Advice

    ANNEX -A SAFETY ADVICE 5.) Appropriate use a. see technical data All sections of these Operating Instructions concerning b. Intended use also includes compliance with the safety of people are marked with this symbol. manufacturer's stipulated operating, maintenance and service conditions. 1.) Operating instructions a.
  • Page 53 ANNEX -A SAFETY ADVICE 9.) Asbestos 12.) General a. Certain sub-supplied components of the vehicle may a. Before attaching implements to the three-point linkage, contain asbestos due to technical reasons. Please move system lever into a position whereby unintentional observe the marking of spare parts. raising or lowering is ruled out! b.
  • Page 54 CARDAN SHAFT Supplement - B Supplement - B Adapting cardan shaft to tractor Safety chain - Use chain to prevent tube guard from rotating. Ensure sufficient swivel space for the cardan shaft! NOTE NOTE NOTE Material damage - due to inferior spare parts •...
  • Page 55 CARDAN SHAFT Supplement - B Supplement - B Important for driveshafts with friction Maintenance clutch DANGER Torque is limited with overloading and brief torque peaks Mortal danger - due to worn covers and evenly transferred during slipping. Prior to initial operation and after long periods out of use, •...

  • Page 56: Novacat 3007 T Ed /Rc / Coll

    NOVACAT 3007 T ED /RC / Coll NOVACAT 3507 T ED / RC /Coll (III) (III) 1,7 l 2 x 0,75 l SAE 85W -90 SAE 85W-90 355-08-35c (III) (III) 1,5 l SAE 90 1,5 l SAE 90 - 56 -...
  • Page 57 LEVEL ± 20 26 l SAE 10W-30 26 l SAE 10W-30 - 57 - 1600_Schmierplan_3525...

  • Page 58: Lubrication Chart

    Lubrication chart after every X hours operation 40 F all 40 loads 80 F all 80 loads once a year 100 ha every 100 hectares if necessary FETT GREASE Number of grease nipples Number of grease nipples (III), (IV) see supplement „Lubrificants“ Litre Variation Variation...

  • Page 59: Lubricants

    - 35 - 1400_EN-BETRIEBSSTOFFE...
  • Page 60 - 36 - 1400_EN-BETRIEBSSTOFFE...
  • Page 61 - 37 - 1400_EN-BETRIEBSSTOFFE...

  • Page 62: Tightening Torque

    WHEELS AND TYRES Tightening torque Check regularly that wheel nuts are firmly tightened (see table for screw tightening torque)! NOTE NOTE Property damage through loosen wheel nuts. • Re-tighten wheel nuts after the fi rst 10 hours of operation of operation •...
  • Page 63 Aufbereiter, Rotor Szársértô, rotor Crimper, Rotor Блок попередньої підготовки, ротор Conditionneur, Rotor Condizionatore e rotore Conditioner, Rotor Διάταξη επεξεργασία, δρομέας Kneuzer, Rotor Muljur, rootor Acondicionador, rotor Hazırlayıcı, Rotor Подготовительное устройство, ротор Murskain, roottori Kondicionér, Rotor Bearbeidingsenhet, rotor Placinātājs, rotors Rozkladacz pokosu, rotor Kross, rotor Acondicionador, rotor Lámač, rotor...
  • Page 64 NOVACAT 307 T (Type PSM 3522) NOVACAT 3007 T (Type PSM 3523) 355-08-02 0° 0° 315° 315° 315° 315° 315° 315° 315° 315° 315° 315° 315° 315° 270° 270° 225° 225° 180° 180° 135° 135° 90° 90° 45° 45° 0° 0°...

  • Page 65: Power Supply

    INITIAL COUPLING TO TRACTOR Power supply Necessary tractor equipment • 3-pole socket - Mount the supplied 3-pole socket to the rear of the coupling - Power supply through a Relais (9) Control the Relais via the ignition key (10). - the diameter of the conductor is at least 2.5 mm - Fuse protection 16A (11) DANGER DANGER...

  • Page 66: Setting Up

    REVERSING THE GEARING Setting up - Prop up drawbar (2). DANGER Life-threatening danger exists through falling loads Life-threatening danger exists through falling loads • • Lift the unit only using lifting equipment with Lift the unit only using lifting equipment with suffi...
  • Page 67 REVERSING THE GEARING - Reposition the oil filler neck (5) and the breather plug - Screw the drawbar (2), the cable guide (6) and the (4): support stand holder (7) to the gearbox. 333-15-03 - Reverse gearbox. 4 4 4 333-15-04 333-15-06 - Swivel support stand (8) down and secure: Pos.
  • Page 68 Original Conformity Declaration Name and address of the manufacturer: PÖTTINGER Landtechnik GmbH Industriegelände 1 AT - 4710 Grieskirchen Machine (interchangeable equipment): NOVACAT 3007 T ED NOVACAT 3007 T ED NOVACAT 3507 T ED NOVACAT 3507 T ED mower 3523 3525...
  • Page 69 EC Conformity Declaration Original Conformity Declaration Name and address of the manufacturer: PÖTTINGER Landtechnik GmbH Industriegelände 1 AT - 4710 Grieskirchen Machine (interchangeable equipment): mower Novacat 3007 T CRW - Coll Type 3523 Serial no. The manufacturer declares that the machines adhere to all relevant provisions in the following EU directive: machinery 2006/42/EG In addition to this, the manufacturer also declares adherence to the other following EU...
  • Page 70 EC Conformity Declaration Original Conformity Declaration Name and address of the manufacturer: PÖTTINGER Landtechnik GmbH Industriegelände 1 AT - 4710 Grieskirchen Machine (interchangeable equipment): mower Novacat 3507 T CRW - Coll Type 3525 Serial no. The manufacturer declares that the machines adhere to all relevant provisions in the following EU directive: machinery 2006/42/EG In addition to this, the manufacturer also declares adherence to the other following EU...
  • Page 71 Im Zuge der technischen Wei ter ent wick lung Im Zuge der technischen Wei Im Zuge der technischen Wei Im Zuge der technischen Wei Im Zuge der technischen Wei lung Following the policy of the PÖTTINGER La empresa PÖTTINGER Landtechnik arbeitet die PÖTTINGER Landtechnik Landtechnik GmbH to improve their products GmbH se esfuerza contínuamente en...
  • Page 72 PÖTTINGER Landtechnik GmbH A-4710 Grieskirchen Telefon: +43 7248 600-0 Telefax: +43 7248 600-2513 e-Mail: info@poettinger.at e-Mail: info@poettinger.at e-Mail: info@poettinger.at e-Mail: info@poettinger.at e-Mail: info@poettinger.at e-Mail: info@poettinger.at e-Mail: info@poettinger.at e-Mail: info@poettinger.at e-Mail: info@poettinger.at Internet: http://www.poettinger.at Internet: http://www.poettinger.at Internet: http://www.poettinger.at Internet: http://www.poettinger.at Internet: http://www.poettinger.at PÖTTINGER Deutschland GmbH Verkaufs- und Servicecenter Recke Steinbecker Strasse 15...

This manual is also suitable for:

Novacat 3007 t rcNovacat 3007 t rcbNovacat 3007 t collNovacat 3507 t edNovacat 3507 t rcNovacat 3507 t rcb ... Show all

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