ETAS ES800 User Manual

ETAS ES800 User Manual

Measurement, calibration, and prototyping system
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ETAS ES800
Measurement, Calibration, and Pro-
totyping System
User Guide

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Summary of Contents for ETAS ES800

  • Page 1 ETAS ES800 Measurement, Calibration, and Pro- totyping System User Guide...
  • Page 2 Copyright The data in this document may not be altered or amended without special notification from ETAS GmbH. ETAS GmbH undertakes no further obligation in relation to this document. The software described in it can only be used if the customer is in possession of a general license agreement or single license.
  • Page 3: Table Of Contents

    Combination with ETAS Modules from other Series ....... . .
  • Page 4 Overview ................57 ETAS ES800 System | User Guide...
  • Page 5 "Wake-Up" Function ..............79 11.3.1 "Wake-Up" Function within the ES800 System ......79 11.3.2 "Wake-Up"...
  • Page 6 11.5.1 Synchronization within the ES800 System ....... . . 82 11.5.2...
  • Page 7 Connecting an ES800 Base Module to an ES800 Module ....116 13.4.4 Joining Several ES800 Modules (Stacking)....... . 118 13.4.5 Separating Modules .
  • Page 8 Power Supply of the ES800 Modules ........
  • Page 9 Cable CBAC150 ............212 ETAS ES800 System | User Guide...
  • Page 10 Docking Station for ES800 Memory Module Type 1 ....... . .
  • Page 11 Index ................239 ETAS ES800 System | User Guide...
  • Page 12: Safety Information

    Program codes or program control sequences that are created or changed via ETAS products, as well as all types of data obtained through the use of ETAS prod- ucts, must be checked for their reliability and suitability prior to use or distribution.
  • Page 13: Intended Use

    The ES800 system is designed for the measurement, calibration and rapid proto- typing of electronic systems. ES801.1, ES801.1-S: The product is designed for supplying power to the ES800 sys- tem. ES820.1: The Drive Recorder Module is designed for automatically recording and saving data from connected ETAS modules.
  • Page 14: Classification Of Safety Messages

    Safety Information 1.3.1 Assembly Only install, connect, disconnect, and cable ETAS products and components when they are de-energized. Installation Location Install the product on a smooth, level and firm surface. The inclination angle must not be greater than 15°.
  • Page 15 Make sure that your hands or fingers do not become caught between the mod- ules. CAUTION Risk of crushing between the release lever and the housing Operate the release lever in a uniform and controlled manner. ETAS ES800 System | User Guide...
  • Page 16: Operation

    If the firmware update is not completed successfully, try it again. If a new firmware update is not possible and the product is not functional, send the product to ETAS. Only operate the modules of the system with the protective flap closed.
  • Page 17: Cables And Accessories

    2. Remove all cables from the module stack. 1.3.4 Cables and Accessories Cables - Only use ETAS cables, cables recommended by ETAS or other cables certi- fied for the application. - Route the cables such that they are protected against abrasion, damage, deformation and kinking.
  • Page 18: Transport

    For detailed information about cables and cabling, see the user manual for the product. Accessories Use ETAS accessories, accessories recommended by ETAS or other accessories certified for the application. For detailed information about accessories, see the product's user manual. 1.3.5...
  • Page 19: Shipment And Packaging

    ETAS website: www.etas.com/shipment_dangerous_goods. Return form You can find the return form and information about this process on the ETAS web- site: www.etas.com/en/support/hw_return_form.php. ETAS ES800 System | User Guide...
  • Page 20: Data Protection Declaration

    Article 4 No. 7 of the General Data Protection Regulation (GDPR). As the manufacturer, ETAS GmbH is not liable for any mishandling of this data. Data and Data Categories The ES820.1 Drive Recorder collects particularly the following personal or person-...
  • Page 21: Further Measures

    Configurator" software. 2.3.2 Further measures In addition, we recommend further suitable technical or organizational measures provided by your IT, such as classic theft protection and access protection on the hardware of the test setup. ETAS ES800 System | User Guide...
  • Page 22: Es800 System

    • ES800 Module and Module Stacks........
  • Page 23: Es800 Module And Module Stacks

    3.2.1 Number of Modules in a Module Stack To connect to the power supply, an additional ES800 Base Module is required for every ES800 system (standalone or module stack) Depending on the operating voltage, up to 5 modules can be operated to form a...
  • Page 24: Positioning The Module Types In The Module Stack

    System Bus 3.3.1 Electrical Connection of the Modules Every module of the ES800 system is equipped with a system connector on both the top and bottom. When stacked, the system connectors of the modules are directly connected to one another.
  • Page 25: Modules Of The Es800 System

    9 on page 64 ES892.x ECU and Bus Interface ECU and bus interface module, see chap- Module ter 10 on page 68 NOTE Additional modules and functions are being prepared for the ES800 system. ETAS ES800 System | User Guide...
  • Page 26: Interfaces Of The Es800 Modules

    6 ..32 V DC Power supply via ES80x Base Module 3.6.3 ES88x and ES89x ECU and Bus Interface Modules The ES88x and ES89x ECU and Bus Interface Modules of the ES800 system provide the following interfaces: Designation Function Interfaces per Module Interface ES882.x ES886.x ES891.x ES892.x...
  • Page 27: Combination With Etas Modules From Other Series

    The ES820.1 Drive Recorder enables the direct connection of the USB-based ES581.4, ES582.1, ES583.1 and ES584.1 bus interface modules. Further ETAS modules can be connected to the Drive Recorder via an ES88x/ ES89x interface module or via an ES600.2 Ethernet switch module.
  • Page 28 28 | ES800 System The complete technical data for the ES800 system can be found in chapter “Tech- nical Data” on page 140. ETAS ES800 System | User Guide...
  • Page 29: Es801.1 Base Module

    An individual module or module stack is connected to the vehicle battery or the laboratory power supply via an ES800 Base Module (ES801.1 or ES801.1-S). Mounted on the underside of the module or module stack, the ES800 Base Module supplies the modules with operating voltage via a uniform system connector (see chapter 13.4.3 on page 116).
  • Page 30: Properties

    - To prevent inadvertent connection to power outlets, use power cords with safety banana plugs in areas with power outlets. NOTE Please note that the ES800 Base Module ES801.1-S with safety banana plugs is only suitable for connection to voltage sources with safety sockets. NOTE The applications, permissible voltages and all further technical data for ES800 Base Modules ES801.1 and ES801.1-S are identical for both versions.
  • Page 31: Es820.1 Drive Recorder

    An extension connection features four digital inputs as triggers or markers and four digital outputs for indicating system states or events. The function of the "Power" button on the ES820.1 module can be assumed by an external "Remote Power" button at the "I/O" connection. ETAS ES800 System | User Guide...
  • Page 32: Extensions

    INCA. Operating the ES820.1 Drive Recorder with Third Party Software NOTE Please contact the ETAS support team if you want to operate the ES820.1 Drive Recorder with Third Party software. ETAS ES800 System | User Guide...
  • Page 33: Properties

    - 2 Ethernet interfaces with 1000 Mbit/s for connecting a PC or for connection to further modules: • 1 Gigabit Ethernet connection (Host) • 1 Gigabit Ethernet connection for compatible ETAS modules • Automatic standby function • Precise synchronization of all connected modules and their measuring channels - 4 independent USB interfaces (2 x USB 3.0, 2 x USB 2.0) for extending the...
  • Page 34: Connections And Control Elements

    Button for safely Chapter 5.4.7 on page 38 removing the memory module Information on combining modules of the ES800 system with ETAS modules from other series can be found in chapter 3.7 on page 27. ETAS ES800 System | User Guide...
  • Page 35: Function Groups

    (2 x USB 3.0, 2 x USB 2.0) for extending the module (see chapter 5.4.2 on page 35). 5.4.3 "I/O" Interface The ES820.1 module provides digital inputs and outputs with different functions at the "I/O" interface (see chapter 12.10 on page 109). ETAS ES800 System | User Guide...
  • Page 36: Embedded Pc

    Drive Recorder NOTE The AC800MM1-DS external docking station (see chapter 18.3 on page 223) can be ordered to enable the data from the replaceable SSD memory module to be read on a PC. ETAS ES800 System | User Guide...
  • Page 37: Power" Button

    Fig. 5-4 ES820.1 with replaceable memory module NOTE The Drive Recorder ES820.1 can only hold one ES800 memory module type 1. The memory modules are mechanically robust and are available with different memory capacities (see chapter 18.3 on page 223).
  • Page 38: Safely Remove The Memory Module" Button

    The acoustic signal can be deactivated or activated in the configuration program. 5.4.9 Other Function Groups - Power supply (see chapter 3.4 on page 24) - Function groups for power-saving functions ("Wake-Up", see chapter 11.3 on page 79) ETAS ES800 System | User Guide...
  • Page 39: Switching The Drive Recorder On And Off

    If the "Power" button is pressed for longer than 20 seconds, the Drive Recorder is switched off immediately, even if measurements are in progress. The recording of measured data may be incomplete or corrupted. ETAS ES800 System | User Guide...
  • Page 40: Remote Function Of The "Power" Button

    If necessary, the function of the "Power" button on the ES820.1 module can be assumed by an external "Remote Power" button. To use this function, connect an external button to the "IN_POWER_BUTTON" pin at the "I/O" connection (see chapter 16.10.11 on page 176). ETAS ES800 System | User Guide...
  • Page 41: Changing Between Operating States

    Fig. 5-5 on page 41 are each linked to a selection of the events and timers listed here. NOTE Further information can be found in the "Drive Recorder Configurator Tutorial" document, which is available in the ETAS Download Center. ETAS ES800 System | User Guide...
  • Page 42 Pressing the "Power" button on the module On pin Pressing the external remote "Power" button or trigger event at the digital input ("PSCI" pin, "I/O" connection), Low to High On time Start at a specific point in time (configurable timer) ETAS ES800 System | User Guide...
  • Page 43 No. in Fig. 5-5 On ETH Communication at the "ETH" interface (PC or measuring module) "Wake-Up" Events (change from "Active on" to "Measurement") Event Abbrevia- Description tion No. in Fig. 5-5 Measurement started ETAS ES800 System | User Guide...
  • Page 44 High to Low and no communication at the "ETH" interface (PC or measuring module) On time End at a specific point in time (configurable timer) and no communication at the "ETH" interface (PC or measuring module) ETAS ES800 System | User Guide...
  • Page 45 "Shutdown" Events (change from "Measurement" to "Active on") Event Abbrevia- Description tion No. in Fig. 5-5 Measurement ended normally "Shutdown" Events (change from "Measurement" to "Passive on") Event Abbrevia- Description tion No. in Fig. 5-5 Auto Measurement ended, no further tasks ETAS ES800 System | User Guide...
  • Page 46: Available Timers

    In the configuration program, the counter can be used to define the amount of time after which the ES820.1 changes from the "Fast boot standby" operating state to the "Low power standby" operating state. This counter is activated when changing to the "Fast boot standby" operating state. ETAS ES800 System | User Guide...
  • Page 47: Data Transfer

    • Using a USB WLAN adapter at the "USB" port that is protected via the WPA2 security standard NOTE ETAS does not recommend a special router. The choice is the responsibility of the customer. NOTE ETAS recommends a security check of the router in combination with the ES820.1 Drive Recorder and the additional modules used.
  • Page 48: Es830.1 Rapid Prototyping Module

    • Switching the Rapid Prototyping Module On and Off..... . 55 Overview The ES830.1 Rapid Prototyping Module is a component in the ES800 system and is equipped with a simulation controller for CPU-intensive rapid prototyping applica- tions in the development, application and validation of electronic vehicle systems.
  • Page 49: Rapid Prototyping Of Software Functions

    - with ETAS modules from other series (ES4xx, ES5xx, ES6xx, ES930) via an ES88x/ES89x ECU and Bus Interface Module in the ES800 module stack NOTE Only one ES830.1 Rapid Prototyping Module can be operated in an ES800 module stack. NOTE The ES830.1 Rapid Prototyping Module must always be operated beneath inter-...
  • Page 50: Properties

    - 2 Ethernet interfaces with 1000 Mbit/s for connecting a PC or for connection to further modules: • 1 Gigabit Ethernet connection (Host) • 1 Gigabit Ethernet connection for compatible ETAS modules • Automatic standby function • Precise synchronization of all connected modules and their measuring channels - 4 independent USB interfaces (2 x USB 3.0, 2 x USB 2.0)
  • Page 51: Connections And Control Elements

    Chapter 6.5.3 on page 52 "User" key Chapter 6.5.6 on page 53 Information on combining modules of the ES800 system with ETAS modules from other series can be found in chapter 3.7 on page 27. ETAS ES800 System | User Guide...
  • Page 52: Function Groups

    (2 x USB 3.0, 2 x USB 2.0) for extending the module (see chapter 16.9.11 on page 163). 6.5.3 "I/O" Interface The ES830.1 module provides digital inputs and outputs with different functions at the "I/O" interface (see chapter 12.10 on page 109). ETAS ES800 System | User Guide...
  • Page 53: Simulation Controller

    The status of the internal acoustic signal generator is also output as an electrical signal at a pin of the "I/O" connection. An external signal generator (Piezo buzzer) can also be directly connected here and housed in the passenger cell. ETAS ES800 System | User Guide...
  • Page 54: Other Function Groups

    Duration of the sig- Action/function state nal [s] Error 6.5.8 Other Function Groups - Power supply (see chapter 3.4 on page 24) - Function groups for power-saving functions ("Wake-Up", see chapter 11.3 on page 79). ETAS ES800 System | User Guide...
  • Page 55: Switching The Rapid Prototyping Module On And Off

    "Remote power" key on the "I/O" connection is pressed twice within 5 seconds, the module or the ES800 module stack is switched off. If wake-up conditions for the ES830.1 module or for a module within the stack are configured and satisfied, the system immediately restarts.
  • Page 56: Changing Between Operating States

    ES830.1 shut down delay Time in s Model running Model ES830.1 always on (no Enabled/ dis- Disabled standby) abled NOTE Further information can be found in the Online Help of the ES830.1 web interface. ETAS ES800 System | User Guide...
  • Page 57: Es882.X Ecu And Bus Interface Module

    Fig. 7-1 ES882.x ECU and Bus Interface Module The ES882.x ECU and Bus Interface Module is part of the ES800 system and sup- ports Ethernet based vehicle buses, CAN FD, CAN and LIN as well as BR_XETK and XETK ECU access.
  • Page 58: Connections

    CAN1 / CAN2 2 x CAN FD Chapter 12.7 on page 102 Information on combining modules of the ES800 system with ETAS modules from other series can be found in chapter 3.7 on page 27. ETAS ES800 System | User Guide...
  • Page 59: Function Groups

    - an LIN interface (see chapter 12.8 on page 105) 7.4.3 Other Function Groups - Power supply (see chapter 3.4 on page 24) - Function groups for power-saving functions ("Wake-Up", see chapter 11.3 on page 79). ETAS ES800 System | User Guide...
  • Page 60: Es886.X Ecu And Bus Interface Module

    Fig. 8-1 ES886.x ECU and Bus Interface Module The ES886.x ECU and Bus Interface Module is part of the ES800 system and sup- ports Ethernet based vehicle buses, CAN FD, CAN and LIN as well as BR_XETK and XETK ECU access.
  • Page 61 - Electrical isolation of the channels from each other, from device ground and from the supply voltage Complete technical data for the ES886.x module can be found in the chapter “Technical Data” on page 140. ETAS ES800 System | User Guide...
  • Page 62: Connections

    CAN1 / CAN2 2 x CAN FD Chapter 12.7 on page 102 Information on combining modules of the ES800 system with ETAS modules from other series can be found in chapter 3.7 on page 27. ETAS ES800 System | User Guide...
  • Page 63: Function Groups

    - an LIN interface (see chapter 12.8 on page 105) 8.4.3 Other Function Groups - Power supply (see chapter 3.4 on page 24) - Function groups for power-saving functions ("Wake-Up", see chapter 11.3 on page 79). ETAS ES800 System | User Guide...
  • Page 64: Es891.X Ecu And Bus Interface Module

    Fig. 9-1 ES891.x ECU and Bus Interface Module The ES891.x ECU and Bus Interface Module is part of the ES800 system and sup- ports the FlexRay, CAN FD, CAN and LIN vehicle buses as well as XETK and FETK ECU access.
  • Page 65 - Electrical isolation of the channels from each other, from device ground and from the supply voltage Complete technical data for the ES891.x module can be found in chapter “Techni- cal Data” on page 140. ETAS ES800 System | User Guide...
  • Page 66: Connections

    2 x CAN FD Chapter 12.7 on page 102 : Depending on the configuration Information on combining modules of the ES800 system with ETAS modules from other series can be found in chapter 3.7 on page 27. ETAS ES800 System | User Guide...
  • Page 67: Function Groups

    - one FlexRay interface (see chapter 12.6 on page 100) 9.4.3 Other Function Groups - Power supply (see chapter 3.4 on page 24) - Function groups for power-saving functions ("Wake-Up", see chapter 11.3 on page 79) ETAS ES800 System | User Guide...
  • Page 68: Es892.X Ecu And Bus Interface Module

    Fig. 10-1 ES892.x ECU and Bus Interface Module The ES892.x ECU and Bus Interface Module is part of the ES800 system and sup- ports the CAN FD, CAN and LIN vehicle buses as well as XETK and FETK ECU access.
  • Page 69: Connections

    CAN1 / CAN2 2 x CAN FD Chapter 12.7 on page 102 Information on combining modules of the ES800 system with ETAS modules from other series can be found in chapter 3.7 on page 27. ETAS ES800 System | User Guide...
  • Page 70: Function Groups

    - one LIN interface (see chapter 12.8 on page 105) 10.4.3 Other Function Groups - Power supply (see chapter 3.4 on page 24) - Function groups for power-saving functions ("Wake-Up", see chapter 11.3 on page 79) ETAS ES800 System | User Guide...
  • Page 71: Functions Of The System

    • Synchronization of the ES800 System ........
  • Page 72 Critical operating state or firmware 0.5 s on/0.5 s off update is being performed Flashing red, ES820.1: Module detection (Point Out) reduced, 0.5 s on/0.5 s off Illuminated red Module booting or functional error state ETAS ES800 System | User Guide...
  • Page 73: Display Of The Function State Of Individual Interfaces (All Modules)

    NOTE If the LEDs "SYNC" flash simultaneously on several modules of an ES800 stack, an IEEE1588 synchronization error has occurred. Observe the notes in chapter “Problems with ES800 Modules” on page 137.
  • Page 74: Display Of The Measuring State (Es820.1 Only)

    Flashing orange, Memory module being prepared for 0.1 s on/0.4 s off removal, pending measured data being written to the memory module Flashing orange, Memory module can be removed 0.4 s on/0.1 s off ETAS ES800 System | User Guide...
  • Page 75 Measurement and data recording com- 0.1 s on/0.4 s off plete Status of further Interfaces The function state of the USB 2.0, USB 3.0 and I/O interfaces on the Drive Recorder ES820.1 is not indicated. ETAS ES800 System | User Guide...
  • Page 76: Display Of The System State (Es830.1 Only)

    Orange User-specific configuration in INTECRIO (see Release Notes) Status of further Interfaces The function state of the USB 2.0, USB 3.0 and I/O interfaces on the Rapid Proto- typing Module ES830.1 is not indicated. ETAS ES800 System | User Guide...
  • Page 77: Operating States

    The ES800 Base Module (e.g. ES801.1) of the ES800 system is physically separated from all operating voltages or the external power supply is completely switched off. The modules of the ES800 system are switched off and the Embedded PC of the ES820.1 Drive Recorders is shut down. NOTE The ES800 Base Module (e.g.
  • Page 78: On" Operating State

    The Drive Recorder function of the module is not available. "Active on" Operating State (ES820.1) The "Active on" operating state of the ES820.1 is similar to the "On" operating state of the other modules of the system. ETAS ES800 System | User Guide...
  • Page 79: Wake-Up" Function

    11.3.1 "Wake-Up" Function within the ES800 System If the ES800 system is used in a vehicle, the energy consumption must be as low as possible since the measuring setup is supplied by a battery. The system therefore offers various options for switching the modules in the stack to the "On" operating state only when necessary.
  • Page 80: Changing Between Operating States

    Changing from the "On" Operating State to the "Standby" Operat- ing State ES800 Modules The following events can trigger an ES800 module to switch from the "On" operat- ing state to the "Standby" operating state: ETAS ES800 System | User Guide...
  • Page 81 - Pressing the "Power" button on the front plate - Pressing an external "Power" button, if it is connected to the "I/O" interface - Switching off the ignition (Kl.15), if it is connected to the "I/O" interface ETAS ES800 System | User Guide...
  • Page 82: Synchronization Of The Es800 System

    11.5.1 Synchronization within the ES800 System Every module of the ES800 system has its own clock so as to provide the samples of the input signals with a time stamp. In order to ensure an accurate time reference between measurement signals from the different modules, the clocks of the individual modules are synchronized.
  • Page 83: Configuring The Modules (Web Interface)

    Fig. 11-1 ES800 Web Interface (Start Page) NOTE The user interface of the ES800 Web interface is available in English. Nb. in Fig. 11-1 Description Network address of the ES800 module or the module stack Menu for selecting the configuration pages:...
  • Page 84: Web Interface Structure

    • Export/ Import (ES882.x, ES886.x, ES891.x, ES892.x) • Model Runtime (ES830.1) • Model Logging (ES830.1) • Factory Defaults (all modules) - Diagnostics • Fault Memory (display for ETAS support only) • Device Info (all modules) - Help • Information about licenses and Open Source software 11.6.3...
  • Page 85: Starting The Web Interface

    2. Connect the HOST connection of the lowest module in the module stack to the PC. NOTE In an ES800 module stack, only the HOST interface in the lowest module is activated. The module stack can only be configured via this interface.
  • Page 86: Updating The Firmware

    ETAS "Hardware Service Pack" (HSP) service software from the connected PC. The HSP service software can be downloaded free of charge here on the Internet from the ETAS home page. The HSP service software is being updated regularly. NOTE During a firmware update, neither the voltage supply to the module nor the Ethernet connection to the PC may be interrupted.
  • Page 87: Software Integration

    11.8.1 Determining the IP Address of the Module Integrating the module in third-party application software required its IP address which you can determine with the ETAS IP Manager or with ETAS HSP service soft- ware. 11.8.2 Access to the FETK Interfaces...
  • Page 88: Interfaces Of The Modules

    - “Automotive Ethernet Interface (AE)” on page 94 - “FlexRay Interface (FLX)” on page 100 - “CAN Interface (CAN)” on page 102 - “LIN Interface (LIN)” on page 105 - “I/O Interface (I/O)” on page 109 ETAS ES800 System | User Guide...
  • Page 89: Gigabit Ethernet Interface (Host)

    NOTE The Gigabit Ethernet (HOST) interface is continuously activated in standalone operation. In an ES800 module stack, only the HOST interface in the lowest mod- ule is activated. All other HOST interfaces of the module stack can neither send nor receive Ethernet signals and are deactivated.
  • Page 90: Fast Ethernet Interface (Fe)

    Physical Ethernet connection not avail- able Illuminated Physical Ethernet connection available yellow Flashing yellow, Ethernet connection active 0.5 s on/0.5 s off Illuminated red Error state: Ethernet data exchange interrupted, disabled or current overload from connected module ETAS ES800 System | User Guide...
  • Page 91: Gigabit Ethernet Interface (Ge)

    91 | 12.3 Gigabit Ethernet Interface (GE) The ES800 modules provides a Gigabit Ethernet GE interface. This interface can be used as the connection of a Gigabit Ethernet interface of additional ETAS modules (ES88x/ ES89x, ES600.2). 12.3.1 Power Supply of Connected Modules The module can take over the power supply of ETKs that are connected to the Gigabit Ethernet GE interface.
  • Page 92: Fetk / Gigabit Ethernet Interface (Fetk / Ge)

    Ethernet data exchange interrupted, disabled or current overload by the con- nected module or connected ETK must be updated for Dual Mode operation at an ES59x or ES910 (see chapter 14.6 on page 135). ETAS ES800 System | User Guide...
  • Page 93 Ethernet data exchange interrupted, disabled or current overload by the con- nected module or connected ETK must be updated for Dual Mode operation at an ES59x or ES910 (see chapter 14.6 on page 135). ETAS ES800 System | User Guide...
  • Page 94: Automotive Ethernet Interface (Ae)

    The ES886.1/ES886.2 must not be disconnected from the operating voltage during an active transparent automotive Ethernet connection. A media converter between the 100BASE-T1 Automotive Ethernet and the IEEE 802.3 Standard Ethernet is not required when using the ES800 module with an Automotive Ethernet interface (AE). NOTE See chapter “Requirements for failsafe Automotive Ethernet Operation”...
  • Page 95: Automotive Ethernet Monitoring (Es886.X)

    - Ethernet Monitoring at the Automotive Ethernet interfaces AE1, AE2, AE3 and AE4 and/ or - Ethernet Monitoring with an additional internal TAP on the physical layer via both interfaces AE1 and AE2 respectively AE3 and AE4 ETAS ES800 System | User Guide...
  • Page 96: Tap Function (Es886.X)

    Ethernet interfaces AE1-4. In the TAP-mode, the ES886.x, interrupts the existing Automotive Ethernet line and transmit the Ethernet Frames unchanged. This functionality is referred to here as TAP. TAP is used differently in other envi- ronments. ETAS ES800 System | User Guide...
  • Page 97: Fig. 12-1 Master-Slave Connection, Below With A Es886.X In Between

    The connections are configured in the application software or in the web interface of the ES886.x and are permanently stored. Please refer to the documentation of the application software or the web interface of the ES886.x (see web interface chapter 11.6 on page 83). ETAS ES800 System | User Guide...
  • Page 98: Fig. 12-2 Web-Interface Example

    Bypass a configured TAP connection at AE1/2 or AE3/4 with a physical intercon- nection of both ports via a relay. This feature is for debugging purposes only. It is intended to temporarily isolate the vehicle network completely from the ETAS hardware. ES886.2 AE1/2 AE3/4 Fig.
  • Page 99 Automotive-Ethernet link is unavoidable. Setting the bypass to "active" will keep the relay closed for the next power-cycle of the device. The bypass will automatically become inactive on the second power-cycle. ETAS ES800 System | User Guide...
  • Page 100: Flexray Interface (Flx)

    The FlexRay specification allows the design of different bus topologies, such as passive bus, passive star or active star. Each of the topologies requires a corre- sponding bus termination. The FlexRay termination selected by ETAS in the con- text of the FlexRay specification measures 100 ohm. To support the design in FlexRay networks, ETAS offers FlexRay cables and matching FlexRay terminations.
  • Page 101: Display Of The Function State Of The Flexray Interface

    B), waiting for synchroniza- tion Flashing yellow, Flashing yellow, 0.5 s on/0.5 s off 0.5 s on/0.5 s off FlexRay node active (channel A and channel B), synchronized, ready for data exchange Illuminated yellow Illuminated yellow Error ETAS ES800 System | User Guide...
  • Page 102: Can Interface (Can)

    According to the CAN specification, one bus terminating resistor each of 120 ohm is required at the two open ends of the bus. It must be connected to the cable or the plug. ETAS offers cables and terminating resistors of 120 ohm to set up CAN networks.
  • Page 103: Display Of Function State Of Can Interface

    0.5 s on/0.5 s off Illuminated red Error CAN3 Interface LED CAN3 Description State Communication at the CAN3 interface interrupted Flashing yellow, Communication at the CAN3 0.5 s on/0.5 s off interface Illuminated red Error ETAS ES800 System | User Guide...
  • Page 104 0.5 s on/0.5 s off Illuminated red Error CAN2 Interface LED CAN2 Description State Communication at the CAN2 interface interrupted Flashing yellow, Communication at the CAN2 interface 0.5 s on/0.5 s off Illuminated red Error ETAS ES800 System | User Guide...
  • Page 105: Lin Interface (Lin)

    LIN bus. An internal pull-up resistance can be switched to the LIN interface of the module as master resistance. Switching in the master resistance of the LIN interface can be configured in the application software. ETAS ES800 System | User Guide...
  • Page 106: Display Of The Function State Of The Lin Interface

    LIN LED Description State Communication at the LIN interface interrupted Flashing yellow, Communication at the LIN interface 0.5 s on/0.5 s off Illuminated red Error or overload from connected mod- ETAS ES800 System | User Guide...
  • Page 107: Usb 2.0 And Usb 3.0 Interfaces

    QNX operating system. The basic functions of the USB devices connected to the USB interfaces can be used immediately without the prior installation of a specific driver by ETAS. NOTE Please ensure that the functionality of the USB interfaces on the ES830.1 module is enabled for operation later.
  • Page 108: Overload And Emergency Shutdown

    0.8 Nm. The screw-in depth in the blind hole of the housing measures max. 6 mm. Provision of strain Relief The strain relief for the USB devices must be provided by the user. ETAS ES800 System | User Guide...
  • Page 109: I/O Interface (I/O)

    "Remote Power" button switches the input to ground. The function of the external "Remote Power" button and the "Power" button on the module is identi- cal. The function of the "Remote Power" input can be configured. ETAS ES800 System | User Guide...
  • Page 110: Psci" Input

    The inputs and outputs of the "I/O" interface are protected against surge volt- ages and short-circuits. NOTICE Damage to the electronics ES820.1, ES830.1: The ground contacts of the "I/O" interface must not be con- nected to the vehicle ground. ETAS ES800 System | User Guide...
  • Page 111: Application Examples

    • For modules that do not support the "Wake-Up" function • For measuring setups with several masters to prevent Ethernet conflicts - Outputting measure signals • Monitoring measure signals and displaying range excess • Displaying the status of the ECU ETAS ES800 System | User Guide...
  • Page 112: Commissioning

    - “Joining and Separating Modules (Stacking)” on page 116 - “Fastening Modules to Carrier Systems” on page 122 - “Securing Modules with a Kensington Lock” on page 122 - “Installing and Replacing the Memory Module” on page 123. ETAS ES800 System | User Guide...
  • Page 113: Requirements For The Transport

    - Do not place the module or the module stack on one of the longitudinal sides with ventilation slots. - Secure the module or module stack in such a way that ventilation is not com- promised. - Do not operate the module in completely enclosed containers. ETAS ES800 System | User Guide...
  • Page 114: Modules In The Module Stack

    If different module types are used in a module stack, these must be placed in the stack in a defined order. 13.3.2 Module Categories Every module type of the ES800 system (e.g. ES891.x or ES820.1) is assigned to a certain category. This category assigns the modules the required position within the module stack. Fig. 13-1...
  • Page 115: Position Of The Modules

    The ES882.x, ES886.x, ES891.x, and ES892.x modules are modules of category 3A. It must be positioned above modules of category 0, 1 and 2 as well as below mod- ules of category 3B and 4. ETAS ES800 System | User Guide...
  • Page 116: Joining And Separating Modules (Stacking)

    ES800 module stack. 13.4.3 Connecting an ES800 Base Module to an ES800 Module Required Tools You will need a screwdriver or a coin to fasten the ES800 Base Module to an ES800 module. Preparations Watch the video on stacking the modules 1.
  • Page 117 Connecting the ES800 Base Module to an ES800 Module Connecting an ES800 Base Module to an ES800 module 1. Turn the ES800 Base Module over and position it with the correct side above the lowest system connector of the ES800 module.
  • Page 118: Joining Several Es800 Modules (Stacking)

    1. Disconnect the Base Module from the voltage supply. Removing the protective cap from the system connector 1. Turn over the ES800 module to be mounted on the existing module/module stack and place it on its top side. ETAS ES800 System | User Guide...
  • Page 119 Joining ES800 modules 1. Open the protective flap of the module/upper module of the module stack. 2. Position the lower system connector of this module over the system con- nector of the lower module/module stack. ETAS ES800 System | User Guide...
  • Page 120 The end position is reached when the two lateral levers lie flush with the side module wall. Both modules are mechanically locked and electrically connected. The module stack can be extended to include further modules or the inter- faces of the modules can be cabled. ETAS ES800 System | User Guide...
  • Page 121: Separating Modules

    4. Press down on the front edge of the top module. The top module is separated from the bottom module. 5. Lift the top module from the module stack and place it down carefully. ETAS ES800 System | User Guide...
  • Page 122: Fastening Modules To Carrier Systems

    Closing the protective flap on the lower module 3. Close the protective flap on the lower module. 13.5 Fastening Modules to Carrier Systems Modules or module stacks of the ES800 system can be fastened to a carrier sys- tem. WARNING Risk of injury due to inadequate fastening - Secure the product so that it does not move uncontrollably.
  • Page 123: Installing And Replacing The Memory Module

    The memory slot of the Drive Recorder, which holds a memory module, is not fit- ted on delivery. The memory slot is protected by a cover. The memory module for data recording can be ordered separately from ETAS (see chapter 17.11 on page 220).
  • Page 124 2. Pull the memory slot cover out of the ES820.1 module by the push and twist closures. The insertion force of the memory module contacts must be overcome. 3. Set aside the memory slot cover carefully. ETAS ES800 System | User Guide...
  • Page 125: Replacing The Memory Module Of The Drive Recorder

    Replacing the Memory Module of the Drive Recorder The Drive Recorder holds a memory module containing measurement data. The memory module should be removed or replaced with a different memory module in order to record further measured data. ETAS ES800 System | User Guide...
  • Page 126 NOTE The memory module must not yet be removed. 2. Wait until the MEM LED goes out. MEM LED Access to the memory module is terminated. Memory module can now be removed. ETAS ES800 System | User Guide...
  • Page 127 2. Pull the memory module out of the ES820.1 module by the push and twist closures. The insertion force of the memory module contacts must be overcome. After the memory module has been removed, the MEM LED flashes. MEM LED Flashing orange, 0.4 s on/0.1 s off ETAS ES800 System | User Guide...
  • Page 128 Fitting the memory slot cover 1. Close the memory slot of the ES820.1 module - with a new memory module 2. with the memory slot cover. Store the memory module in accordance with the ESD specifications. ETAS ES800 System | User Guide...
  • Page 129: Applications

    • Requirements for failsafe Automotive Ethernet Operation ....129 • ETAS Modules of other Series and ETKs in Application Setup ... . 130 •...
  • Page 130: Etas Modules Of Other Series And Etks In Application Setup

    14.3 ETAS Modules of other Series and ETKs in Application Setup If you are using ETAS modules from other series in your test setup, please note the following: The synchronization of the ETAS modules from other series, which are connected via the "GE-HOST"...
  • Page 131: Cabling For Mc Applications

    Cabling the ES800 system for MC applications Cables Function Short name Fig. 14-1 Power supply via an ES800 Base Module (ES801.1 or ES801.1/ ES801.1-S for the module stack ES801.1-S Gigabit Ethernet PC connecting cable CBE250 Automotive Ethernet Splitter Cable (at ES882.1) CBEB240 Automotive Ethernet Splitter Cable (at ES886.x)
  • Page 132 ES620 and ES650 modules CBE140 NOTE Only one ES820.1 Drive Recorder can be operated in an ES800 module stack. NOTE The ES820.1 Drive Recorder must always be operated beneath interface modules (e.g. ES89x) in the module stack. Information on positioning the module types in the module stack can be found in chapter 13.3 on page 114.
  • Page 133: Cabling For Rapid Prototyping Applications

    Cabling the ES800 system for Rapid Prototyping applications Cables Function Short name Fig. 14-1 Power supply via an ES800 Base Module (ES801.1 or ES801.1/ ES801.1-S for the module stack ES801.1-S Gigabit Ethernet PC connecting cable CBE250 Automotive Ethernet Splitter Cable (at ES88x)
  • Page 134 CBE130, ES620 and ES650 modules CBE140 NOTE Only one ES830.1 Rapid Prototyping Module can be operated in an ES800 module stack. NOTE The ES830.1 Rapid Prototyping Module must always be operated beneath inter- face modules (e.g. ES89x) in the module stack. Information on positioning the module types in the module stack can be found in chapter 13.3 on page 114.
  • Page 135: Dual Mode Etks On Es89X Modules

    89x module. It is necessary to update the ETK with HSP. Yellow The connected ETK is a Dual Mode ETK and prepared for opera- tion at the 89x module. It is not necessary to update the ETK with HSP. ETAS ES800 System | User Guide...
  • Page 136: Initial Update Of Dual Mode Etks With Hsp

    Additional updates of Dual Mode ETKs with HSP can be performed at the ES89x, ES59x or ES910 modules. NOTE During a firmware update, neither the voltage supply of the module and the ETK nor the Ethernet connection to the PC may be interrupted! ETAS ES800 System | User Guide...
  • Page 137: Troubleshooting Problems

    • Problems with ES800 Modules ........
  • Page 138 ASCET-RP/Configuration Tool: Switch the module off and on again. Reload the measurement configuration. If the LED continues to light up, send the module to ETAS for repair. ETAS ES800 System | User Guide...
  • Page 139 ES820.1 or ES830.1 from the power supply. To ES800 stack flash restart the system, connect simultaneously. the ES800 stack to the power supply. ES800 stack with Press the "Power" button on ES820.1 or ES830.1 the module. Wait. When the module is shut down, press the "Power"...
  • Page 140: Technical Data

    - “Product Return and Recycling” on page 145 - “Open Source Software” on page 145 - “System Requirements” on page 146 - “Electrical Data” on page 149 - “Terminal Assignment” on page 166 - “Mechanical Data” on page 179. ETAS ES800 System | User Guide...
  • Page 141: Marking On The Product

    Power consumption (watt), information on Base Module xy A - xz A max Current consumption (amps), specification on module Marking for RoHS China, see chapter 16.3 on page 144 Marking for CE conformity, see chapter 16.5.1 on page 144 ETAS ES800 System | User Guide...
  • Page 142: Marking Of Interfaces And Buttons

    Symbol Description Marking for USB 2.0 connection Marking for USB 3.0 connection "Power" button for switching the module on and off (ES820.1 and ES830.1) Button for safely removing the memory module of the ES820.1 ETAS ES800 System | User Guide...
  • Page 143: Standards And Norms

    (in conjunction with Base Module ES801.1 Test Level C) : Please contact ETAS for detailed information. WARNING The following products are Class A equipment: - ES820.1, ES830.1, ES882.1, ES882.2, ES886.1, ES886.2 - ES891.1, ES891.2, ES892.1, ES892.2 in the power supply range of between 28 V and 32 V DC - This piece of equipment may cause radio interference in living areas.
  • Page 144: Rohs Conformity

    Declaration of Conformity 16.5.1 CE Marking With the CE mark attached to the product or its packaging, ETAS confirms that the product corresponds to the product-specific, applicable directives of the Euro- pean Union. The CE Declaration of Conformity for the product is available upon request.
  • Page 145: Product Return And Recycling

    The user is obligated to separately collect old devices and provide them to the WEEE return system for recycling. The WEEE Directive applies to all ETAS devices, but not to external cables or bat- teries. Additional information about the recycling program of ETAS GmbH is available from the ETAS sales and service locations (see chapter “Contact Information”...
  • Page 146: System Requirements

    ES882.1, ES882.2, ES886.1, ES886.2, ES891.1, ES891.2, ES892.1, ES892.2 NOTE The system ES800 is suitable for use in interiors, in the passenger cell or in the trunk of vehicles. The modules are not suitable for installation in the engine com- partment and similar environments.
  • Page 147: Hardware

    "Allow the computer to turn off this device to save power“. Confirm your configura- tion. The manufacturers of the network adapters provide different names for this func- tion. Example: - "Link down Power saving" - "Allow the computer to turn off this device to save power." ETAS ES800 System | User Guide...
  • Page 148: Software

    ES800 system. ETAS Software Tools For the configuration of ES800 system the as well as the control and data acquisi- tion, you need ETAS software in the following versions (or higher): Module...
  • Page 149: Electrical Data

    An ES800 Base Module (ES801.1 or ES801.1-S) is installed on the underside of an individual module or on the underside of a module stack. The ES800 Base Module is connected to the vehicle battery or the laboratory power supply and supplies the ES800 system with operating voltage via the uniform system connector (see chapter 4 on page 29).
  • Page 150: Power Supply Of The Es800 Modules

    150 | 16.9.2 Power Supply of the ES800 Modules ES820.1 Drive Recorder Operating voltage range (max.) 6 V to 32 V DC Operating voltage (typ.) 12 V DC Current consumption Operation: Max. 8 A at 6 V DC, Max. 5 A at 12 V DC, Max.
  • Page 151 ES886.2: 7V to 29V DC Operating voltage (typ.) 12 V DC Current consumption, operation Max. 7 A at 6 V DC, Max. 5 A at 12 V DC, Max. 4 A at 32 V DC ETAS ES800 System | User Guide...
  • Page 152 Output current per "FE" connec- Nom. max. 2 A tion Energy management On/Off with start/stop of Ethernet traffic (On/Off upstream module) Protection Protection against reverse polarity, overload protection Overvoltage category (mains supply, IEC 60664-1) ETAS ES800 System | User Guide...
  • Page 153 Output current per "FE" connec- Nom. max. 2 A tion Energy management On/Off with start/stop of Ethernet traffic (On/Off upstream module) Protection Protection against reverse polarity, overload protection Overvoltage category (mains supply, IEC 60664-1) ETAS ES800 System | User Guide...
  • Page 154: Gigabit Ethernet Interface (Host)

    NOTE The Gigabit Ethernet (HOST) interface is activated only in standalone operation and in an ES800 module stack only in the lowest module. All other HOST interfaces of the module stack can neither send nor receive Ethernet signals and are deactivated.
  • Page 155: Fast Ethernet Interface (Fe)

    Applications with ETAS Modules from other Series If the FE interface is used to connect to ETAS modules from other series, please note the following: The synchronization of the ETAS modules from other series, which are connected via the "GE-HOST"...
  • Page 156: Gigabit Ethernet Interface (Ge)

    Applications with ETAS Modules from other Series If the GE interface is used to connect to ETAS modules from other series, please note the following: The synchronization of the ETAS modules from other series, which are connected via the "GE-HOST"...
  • Page 157: Fetk/Gigabit Ethernet Interface (Fetk/Ge)

    "GE-HOST" Gigabit HOST interface of an ES600.2 module to the "GE" inter- face of an ES800 module, is supported. The "Wake-Up" and "Sleep" functions of the ES800 modules that are performed using ETAS modules from other series, which are connected to the "FE" interface or via the "GE-HOST"...
  • Page 158: Automotive Ethernet Interface (Ae)

    Connections separately electrically iso- lated from the module Lead time without additional frames through the application Applications with ETAS-ETKs with Automotive Ethernet Interface (BR_XETK-S) If the XETKs BR_XETK-S1.0 and BR_XETK-S2.0 are operated at the AE interface, the synchronization function in accordance with IEEE1588-2008 is not available.
  • Page 159: Flexray Interface (Flx)

    Wake-Up on Traffic FlexRay data traffic detected Configuration The conditions for the functions are con- figured in the application software. Electrical Isolation Electrical isolation Both channels electrically isolated from each other and other switching compo- nents ETAS ES800 System | User Guide...
  • Page 160: Can Interface (Can)

    NOTE The modules ES882.1, ES886.2, ES891.2, and ES892.2 provide the highest trans- mission rate at the CAN interfaces of the ES800 System by supporting the CAN SIC standard. The other technical data of the CAN interfaces of the modules are identical.
  • Page 161 At least two signal edges of the same polarity must fall within a time of 100 ms Configuration The conditions for the "CAN Wake-Up" function are config- ured in the web interface of the module. ETAS ES800 System | User Guide...
  • Page 162: Lin Interface (Lin)

    Electrical isolation Interface separated from the other inter- faces LIN reference voltage Vbat Internal from module or external from LIN Operating modes Master or slave Master resistance Connectible Configuration Configurable in the application software ETAS ES800 System | User Guide...
  • Page 163: Usb 2.0 And Usb 3.0 Interfaces (2.0 And 3.0)

    - ES584.1 CAN FD and LIN Bus Interface USB Module Other compatible Hardware The USB connections are suitable for the connection of USB peripheral devices and enable the system to be extended. ETAS can neither guarantee compatibility with all available USB devices nor provide a compatibility list. NOTE Observe the technical data and ambient conditions of the USB devices.
  • Page 164 164 | USB Cable NOTE Please note that ETAS does not offer cables for USB connections. Only use high- quality, commercially available cables that are suitable for the temperature range of the application in question (e.g. elasticity at low temperatures).
  • Page 165: Computer Unit Of The Drive Recorder Es820.1

    Boot time "On" Approx. 15 s : Depending on the boot time of the connected modules 16.9.16 Boot Time of the Modules ES882.x, ES886.x, ES891.x, and ES892.x Operating state Boot time „On“ Approx. 12 s ETAS ES800 System | User Guide...
  • Page 166: Terminal Assignment

    All shields are on housing potential. 16.10.1 Power Supply Connection (ES801.1 and ES801.1-S) Fig. 16-2 Power supply connection (PWR, Base Module ES801.1 and ES801.1-S) Plug Signal Meaning UBATT+ Supply voltage, positive Black UBATT- Supply voltage, ground ETAS ES800 System | User Guide...
  • Page 167: Host Connection (Host)

    HOST connection (HOST) Signal Meaning BI_DA+ Gigabit Ethernet BI_DC- Gigabit Ethernet BI_DC+ Gigabit Ethernet BI_DB- Gigabit Ethernet BI_DB+ Gigabit Ethernet BI_DD- Gigabit Ethernet BI_DD+ Gigabit Ethernet BI_DA- Gigabit Ethernet N.C. Not connected N.C. Not connected ETAS ES800 System | User Guide...
  • Page 168: Fast Ethernet Connection (Fe)

    Fast Ethernet connection (FE) Signal Meaning UBATT+ Supply voltage, positive UBATT+ Supply voltage, positive UBATT- Supply voltage, negative Receiving data, positive Transmitting data, negative Receiving data, negative UBATT- Supply voltage, negative Transmitting data, positive ETAS ES800 System | User Guide...
  • Page 169: Gigabit Ethernet Connection (Ge)

    169 | 16.10.4 Gigabit Ethernet Connection (GE) Fig. 16-5 Gigabit Ethernet connection (GE) Signal Meaning BI_DA+ BI_DC- BI_DC+ BI_DB- BI_DB+ BI_DD- BI_DD+ BI_DA- UBATT+ Supply voltage, positive UBATT- Supply voltage, negative ETAS ES800 System | User Guide...
  • Page 170: Fetk/Gigabit Ethernet Connection (Fetk/Ge)

    170 | 16.10.5 FETK/Gigabit Ethernet Connection (FETK/GE) Fig. 16-6 FETK/Gigabit Ethernet connection (FETK/GE) Signal Meaning BI_DA+ BI_DC- BI_DC+ BI_DB- BI_DB+ BI_DD- BI_DD+ BI_DA- UBATT+ Supply voltage, positive UBATT- Supply voltage, negative ETAS ES800 System | User Guide...
  • Page 171: Automotive Ethernet Connection (Ae)

    Automotive Ethernet, Interface 1 AE2+ Automotive Ethernet, Interface 2 AE2- Automotive Ethernet, Interface 2 AE3+ Automotive Ethernet, Interface 3 AE3- Automotive Ethernet, Interface 3 AE4+ Automotive Ethernet, Interface 4 AE4- Automotive Ethernet, Interface 4 ETAS ES800 System | User Guide...
  • Page 172: Flexray Connection (Flx1/Flx2)

    FLX2 GND FlexRay node 2, channel B, ground FLX1 GND FlexRay node 1, channel A, ground FLX1 B-positive FlexRay node 1, channel A, bus positive FLX2 B-nega- FlexRay node 2, channel B, bus negative tive ETAS ES800 System | User Guide...
  • Page 173: Can Connection (Can1/Can2)

    CAN connection (CAN1/CAN2) Signal Meaning Reserved CAN1_L CAN 1, low CAN1_GND_1 CAN 1, ground CAN2_H CAN 2, high CAN2_GND CAN 2, ground CAN1_GND_2 CAN 1, ground CAN1_H CAN 1, high CAN2_L CAN 2, low ETAS ES800 System | User Guide...
  • Page 174: Can / Lin Connection (Can3/Lin)

    CAN / LIN Connection (CAN3/LIN) Fig. 16-10 CAN/LIN connection (CAN3/LIN) Signal Meaning LIN_UBATT LIN, UBATT CAN3_L CAN 3, low CAN3_GND_1 CAN 3, ground LIN_GND LIN, ground CAN3_GND_2 CAN 3, ground CAN3_H CAN 3, high Reserved ETAS ES800 System | User Guide...
  • Page 175: Can Connection (Can4/Can5)

    Fig. 16-11 CAN connection (CAN4/CAN5) Signal Meaning Reserved CAN4_L CAN 4, low CAN4_GND_1 CAN 4, ground CAN5_H CAN 5, high CAN5_GND CAN 5, ground CAN4_GND_2 CAN 4, ground CAN4_H CAN 4, high CAN5_L CAN 5, low ETAS ES800 System | User Guide...
  • Page 176: I/O Connection (I/O)

    16.10.11 I/O Connection (I/O) Functional description see chapter “I/O Interface (I/O)” on page 109. Fig. 16-12 I/O connection Pin Signal Type Logic I max. Meaning [mA] OUT_1 Output Low: <0.5 V @ 0 mA, high: > 2.5 V @ 10 mA, can be used as INCA signal OUT_2 Output Low: <0.5 V @ 0 mA, high: >...
  • Page 177 Pin Signal Type Logic I max. Meaning [mA] Input Low: <2.2 V, high: > 2.7 V. Can be used for INCA signals (signal state, trigger) Input Low: <2.2 V, high: > 2.7 V. Can be used for INCA signals (signal state, trigger) Ground LED_SYNC Output...
  • Page 178 A 25-pin Micro DSUB socket (MOLEX Micro D) is installed at the "I/O" connection. Matching plugs for the "I/O" connection: - Micro D Receptacle Kit (without contacts) Molex 83424-9014 - Contacts Molex 83000-0083 Optional: - Pigtail cable Molex 83424-9021 ETAS ES800 System | User Guide...
  • Page 179: Mechanical Data

    Dimensions without cable (height x width x 54 x 155 x 87 mm depth) 2.13 x 6.1 x 3.43 in Length of cable outside of the module 2 m / 78.7 in Weight (with cable) 0.77 kg / 1.70 lb ETAS ES800 System | User Guide...
  • Page 180: Es820.1 Module

    Fig. 16-14 ES820.1 Dimensions (in mm) Dimensions (height x width x depth) With ES820.1 memory module: 63 x 215 x 241 mm 2.47 x 8.46 x 9.49 in Weight 3.70 kg / 8.16 lb (with memory module) ETAS ES800 System | User Guide...
  • Page 181: Es830.1 Module

    181 | 16.11.3 ES830.1 Module Fig. 16-15 ES830.1 Dimensions (in mm) Dimensions (height x width x depth) 63 x 215 x 230 mm 2.47 x 8.46 x 9.06 in Weight 3.70 kg / 8.16 lb ETAS ES800 System | User Guide...
  • Page 182: Es88X And Es89X Modules

    Fig. 16-16 ES882.x, ES886.x, , ES891.x and ES892.x Dimensions (in mm) Dimensions (height x width x depth) 63 x 215 x 230 mm 2.47 x 8.46 x 9.06 in Weight 2.92 kg / 6.44 lb ETAS ES800 System | User Guide...
  • Page 183: Es801.1 With Es8Xx/ Es89X Module

    183 | 16.11.5 ES801.1 with ES8xx/ ES89x Module Fig. 16-17 ES801.1 and ES8xx/ ES89x Module Dimensions (in mm) ETAS ES800 System | User Guide...
  • Page 184: Cables And Accessories

    - “Docking Station for ES800 Memory Module Type 1” on page 221 17.1 Requirements for failsafe Operation NOTE Use exclusively ETAS cables at the interfaces of the module! Adhere to the max- imum permissible cable lengths! NOTE Application-specific cables are available from ETAS. Please contact your ETAS contact partner or e-mail sales.de@etas.com.
  • Page 185: Requirements For Failsafe Automotive Ethernet Operation

    Point-to-Point cable connection in favor of inline connectors and shielding measures shall be considered depending on the operation environ- ment. NOTE Please contact your ETAS partner if you need to use Automotive Ethernet cables in areas with severe interference. ETAS ES800 System | User Guide...
  • Page 186: Cables For The Host Interface

    Ethernet PC Connection Cable 1 Gbit/s, Lemo CBE250.1-5 F 00K 109 470 1B FGM – RJ45 (10fc-8mc), 5 m Ethernet PC Connection Cable 1 Gbit/s, Lemo CBE250.1-8 F 00K 109 471 1B FGM – RJ45 (10fc-8mc), 8 m ETAS ES800 System | User Guide...
  • Page 187: Cables For The Fe Interface

    A replaceable fuse is located in the cable (MINI car blade-type fuse, fast, 3 A, 58 V). Robust, water-proof and dust-proof (IP67). Temperature range: -40°C to +125°C/-40°F to +257°F Product Length Order number CBE400.2-3 F 00K 104 920 ETAS ES800 System | User Guide...
  • Page 188: Cable Cbe401.1

    ES6xx, ES11xx. To connect this modules, use cable CBE130 or CBE140. Robust, water-proof and dust-proof (IP67). Temperature range: -40°C to +125°C/-40°F to +257°F Product Length Order number CBE430.1-0m45 0.45 m F 00K 104 923 ETAS ES800 System | User Guide...
  • Page 189: Cable Cbe431.1

    ES4xx modules to the PC, an ES600 module or an ES1135, e.g., when routing the cabling through the front bulkhead. Robust, water-proof and dust-proof (IP67). Temperature range: -40°C to +125°C/-40°F to +257°F Product Length Order number CBEX400.1-3 F 00K 105 294 ETAS ES800 System | User Guide...
  • Page 190: Cable Cbep410.1

    A replaceable fuse is located in the cable (MINI car blade-type fuse, fast, 3 A, 58 V). Robust, water-proof and dust-proof (IP67). Temperature range: -40°C to +125°C/-40°F to +257°F Product Length Order number CBEP415.1-5 F 00K 105 680 ETAS ES800 System | User Guide...
  • Page 191: Cable Cbep420.1

    2.5 A), an ES1135 simulation/system controller card or an ES720 Drive Recorder. A replaceable fuse is located in the cable (MINI car blade-type fuse, fast, 3 A, 58 V). Robust, water-proof and dust-proof (IP67). ETAS ES800 System | User Guide...
  • Page 192: Cable Cbep430.1

    Ethernet and voltage supply connection of an ES4xx/ES63x/ES93x chain to an ES710/ES715 drive recorder. A replaceable fuse is located in the cable (MINI car blade-type fuse, fast, 3 A, 58 V). Robust, water-proof and dust-proof (IP67). ETAS ES800 System | User Guide...
  • Page 193: Cable Cbe130-X

    Cable CBE140 Side A Side B Fig. 17-15 Cable CBE140-0m45 Order name Short name Order number Ethernet Connection and Power Supply Cable, CBE140-0m45 F 00K 104 153 Lemo 1B FGF Lemo 1B FGD (8mc-8mc), 0m45 ETAS ES800 System | User Guide...
  • Page 194: Adapter Cable Cbae330

    Fig. 17-16 Cable CBAE330.2 Order name Short name Order number Ethernet Connection Adapter Cable 1 Gbit/s to CBAE330-0m5 F 00K 105 759 100 Mbit/s, Lemo 1B PHE - Lemo 1B FGF (10fc- 8mc), 0m5 ETAS ES800 System | User Guide...
  • Page 195: Cables For The Fetk And Ge Interfaces

    Gigabit Ethernet cable, connection to Dual Mode ETK Order name Short name Order number GBit Ethernet Connection Adapter Cable for CBAE360.1-0m3 F 00K 109 448 Dual Mode ETK, Lemo 1B FGH - Lemo 1B PHG (10mc-4fc), 0m3 ETAS ES800 System | User Guide...
  • Page 196: Cables For The Ae Interface

    CBEB240 Cable Fig. 17-20 CBEB240.1 Cable Usage Cable for connecting the Automotive Ethernet interface (AE) of an ES800 module to BR_XETKs, ECUs with Automotive Ethernet interfaces or Ethernet-based vehi- cle buses. Assignment of the Automotive Ethernet Channels to the Cable Sections The CBEB240.1 cable consists of four identical cable sections [n], each mapped to...
  • Page 197: Fig. 17-21 "Ae" Connection (One Cable Section)

    -40 °C to +85 °C/ -40 °F to +185 °F Order Information Order name Short name Order number Automotive Ethernet Splitter cable 100 Mbit/s, CBEB240.1-0m4 F 00K 111 122 Yamaichi YCP - 4x Lemo PHA 1B (8mc -4x 2fc), ETAS ES800 System | User Guide...
  • Page 198: Cbeb242 Cable

    17.6.2 CBEB242 Cable Fig. 17-22 CBEB242.1 cable Usage Cable for connecting the Automotive Ethernet interface (AE) of an ES800 module to BR_XETKs. NOTE The CBEB242.1 cable is designed for directly connecting BR_XETKs. For other areas of application, ETAS recommends the CBEB240.1 Automotive Ethernet cable (see chapter 17.6.1 on page 196).
  • Page 199: Fig. 17-23 "Ae" Connection (One Cable Section)

    -40 °C to +85 °C/ -40 °F to +185 °F Order Information Order name Short name Order number Automotive Ethernet Splitter cable 100 Mbit/s, CBEB242.1-0m4 F 00K 111 123 Yamaichi YCP - 4x DSUB PHA B (8mc - 4x 9fc), ETAS ES800 System | User Guide...
  • Page 200: Cbeb245 Cable

    C B E B  24 5.1‐0 m4 F  00K  11 1  43 1 Fig. 17-24 CBEB245.1 cable Usage Cable for connecting the Automotive Ethernet interface (AE) of an ES800 module to BR_XETKs. NOTE See chapter “Requirements for failsafe Automotive Ethernet Operation” on page 129 for details on wiring the Automotive Ethernet interface cables.
  • Page 201 CBEB245.1-0m4 F 00K 111 431 Yamaichi YCP - 4x Open Wire (8mc - 4x 2c), Automotive Ethernet Splitter Cable 100 Mbit/s, CBEB245.1-2 F 00K 111 385 Yamaichi YCP - 4x Open Wire (8mc - 4x 2c), 2m ETAS ES800 System | User Guide...
  • Page 202: Cables And Accessories For The Flexray Interface

    DSUB socket-plug combinations: ES891.x Cable Cable CBCFI100 in Fig. 17-25 Connection Socket (B) / plug (C) Socket (D) / plug (E) (DSUB, color: gray) (DSUB, color: black) FLX1/FLX2 FLX1 FLX2 ETAS ES800 System | User Guide...
  • Page 203 ES88x/ ES89x and at the interface FLX1/FLX2 of the ES891.x. Order name Short name Order number CAN, FlexRay and LIN Interface Y-Cable, Lemo CBCFI100.1-2 F 00K 106 893 1B FGC - 2xDSUB (8mc-9fc + 9mc), 2 m ETAS ES800 System | User Guide...
  • Page 204: Fig. 17-26 Cable Cbcfi100 On Flexray Bus (Dual Channel Bus)

    FLX1 (CHA) FLX1/ FLX2 (CHA/ CHB) FLX2 (CHB) Fig. 17-26 Cable CBCFI100 on FlexRay bus (dual channel bus)
  • Page 205: Flexray Terminating Resistor

    205 | 17.7.2 FlexRay Terminating Resistor 100R0 / 1% Fig. 17-27 Terminating resistor CBFX131.1-0 Order name Short name Order number FlexRay Termination Resistor 100 Ohm, 2xD- CBFX131.1-0 F 00K 104 689 SUB (9fc-9mc) ETAS ES800 System | User Guide...
  • Page 206: Cables And Accessories For The Can Interface

    Cable Cable CBCFI100 in Fig. 17-28 Socket / plug Socket / plug (DSUB, gray) (DSUB, black) ES882.x CAN1/CAN2 CAN1 CAN2 CAN3/CAN4 CAN3 CAN4 CAN5/LIN CAN5 ES891.x, CAN1/CAN2 CAN1 CAN2 ES892.x CAN3/LIN CAN3 CAN4/CAN5 CAN4 CAN5 ETAS ES800 System | User Guide...
  • Page 207: Can1_Gnd_1

    Lemo DSUB, [side A] color: gray [side B, side C] Signal Signal CAN1_LOW CAN1_LOW CAN1_GND_1 CAN1_GND_1 CAN2_HIGH CAN2_GND CAN1_GND_2 CAN1_GND_2 CAN1_HIGH CAN1_HIGH CAN2_LOW DSUB, color: black [side D, side E] Signal CAN2_LOW CAN2_GND CAN2_HIGH ETAS ES800 System | User Guide...
  • Page 208 Lemo DSUB, [side A] color: gray [side B, side C] Signal Signal CAN3_LOW CAN3_LOW CAN3_GND_1 CAN3_GND_1 CAN4_HIGH CAN4_GND CAN3_GND_2 CAN3_GND_2 CAN3_HIGH CAN3_HIGH CAN4_LOW DSUB, color: black [side D, side E] Signal CAN4_LOW CAN4_GND CAN4_HIGH ETAS ES800 System | User Guide...
  • Page 209 Lemo DSUB, [side A] color: gray [side B, side C] Signal Signal CAN4_LOW CAN4_LOW CAN4_GND_1 CAN4_GND_1 CAN5_HIGH CAN5_GND CAN4_GND_2 CAN4_GND_2 CAN4_HIGH CAN4_HIGH CAN5_LOW DSUB, color: black [side D, side E] Signal CAN5_LOW CAN5_GND CAN5_HIGH ETAS ES800 System | User Guide...
  • Page 210 CBCFI100 as follows: Lemo DSUB, [side A] color: gray [side B, side C] Signal Signal LIN_UBATT CAN3_LOW CAN3_LOW CAN3_GND CAN3_GND LIN_GND CAN3_GND CAN3_GND CAN3_HIGH CAN3_HIGH CAN3_UBAT DSUB, color: black [side D, side E] Signal LIN_GND LIN_UBATT ETAS ES800 System | User Guide...
  • Page 211 ES88x/ ES89x and at the interface FLX1/FLX2 of the ES891.x. Order name Short name Order number CAN, FlexRay and LIN Interface Y-Cable, Lemo CBCFI100.1-2 F 00K 106 893 1B FGC - 2xDSUB (8mc-9fc+ 9mc), 2 m ETAS ES800 System | User Guide...
  • Page 212: Cable Cbac150

    (8mc - 2mc), 1m5 17.8.4 Cable K106 Side A Side B Fig. 17-31 Cable K106 Order name Short name Order number CAN Interface Y-Cable, Lemo 1B FGC 2xD-UB K106 F 00K 001 271 (8mc-9fc+9mc), 2 m ETAS ES800 System | User Guide...
  • Page 213: Cable K107

    PCA Lemo 0S FFA (8mc,- 2fc+2mc) , 2 m 17.8.6 CAN Terminating Resistor 120 Ohm Fig. 17-33 Terminating resistor CBCX131.1-0 Order name Short name Order number CAN 120 Ohm Terminating Resistor, CBCX131.1-0 F 00K 103 786 2xDSUB (9fc+9mc) ETAS ES800 System | User Guide...
  • Page 214: Cables And Accessories For The Lin Interface

    DSUB socket-plug combi- nations of the cables: Module Connection Cable Cable CBCFI100 in Fig. 17-34 Socket / plug Socket / plug (DSUB, gray) (DSUB, black) ES882.x CAN5/LIN CAN5 ES891.x, CAN3/LIN CAN3 ES892.x ETAS ES800 System | User Guide...
  • Page 215 CBCFI100 as follows: Lemo DSUB, [side A] color: gray [side B, side C] Signal Signal LIN_UBATT CAN3_LOW CAN3_LOW CAN3_GND CAN3_GND LIN_GND CAN3_GND CAN3_GND CAN3_HIGH CAN3_HIGH CAN3_UBAT DSUB, color: black [side D, side E] Signal LIN_GND LIN_UBATT ETAS ES800 System | User Guide...
  • Page 216 ES88x/ ES89x and at the interface FLX1/FLX2 of the ES891.x. Order name Short name Order number CAN, FlexRay and LIN Interface Y-Cable, Lemo CBCFI100.1-2 F 00K 106 893 1B FGC - 2xDSUB (8mc-9fc + 9mc), 2 m ETAS ES800 System | User Guide...
  • Page 217: Cables For The I/O Interface

    -40 °C to +85 °C/ -40 °F to +185 °F Order Information Order name Short name Order number ES820 IO cable basic, DSUB - Banana (25fc - 2 CBV821.1-0m8 F 00K 110 561 Banana), 0m8 / 2.6 ft ETAS ES800 System | User Guide...
  • Page 218: Cable As_Cbv822.2

    OUT_1 OUT_1 OUT_2 OUT_2 OUT_3 OUT_3 OUT_4 OUT_4 OUT_STATUS OUT_STAT IN_POWER_BUTTON IN_PWR PSCI PSCI IN_1 IN_1 IN_2 IN_2 IN_3 IN_3 IN_4 IN_4 Temperature Range -40 °C to +85 °C/ -40 °F to +185 °F ETAS ES800 System | User Guide...
  • Page 219 219 | Order Information Order name Short name Order number Digital I/O Connection Cable with Breakout AS_CBV822.2- F 00K 111 702 Box, Micro-D – 12x Banana (25fc–12fc), 0m5 (1.6 ft) ETAS ES800 System | User Guide...
  • Page 220: Es800 Memory Module Type 1

    17.11 ES800 Memory Module Type 1 The measured data of the Drive Recorder ES820.1 is recorded on the ES800 mem- ory module type 1. It is located in a slot on the front of the ES820.1 module and is secured in place with push and twist closures.
  • Page 221: Docking Station For Es800 Memory Module Type 1

    The ES800 SSD memory module must be removed from the ES820.1 module, mounted in the AC800MM1-DS Docking Station and connected to the USB inter- face of a PC. The ES800 memory modules inserted into the docking station are automatically recognized as data carriers by the PC.
  • Page 222: Order Information

    • Cables and Adapter ........... . 230 18.1 ES801.1 Base Module Order name Short name Order number ES801.1 Base Module for ES800 - Banana ES801.1 F 00K 109 483 (2mc), 2 m Scope of supply ES801.1 Base Module,...
  • Page 223: Es820.1 Drive Recorder

    Memory Module (Type 1) for ES800 - 1 TB AC800MM1-1T F 00K 110 256 NOTE The ES800 memory module type 1 can only be operated in the Drive Recorder ES820.1 or in a docking station for ES800 memory modules. 18.3.2...
  • Page 224: Es830.1 Rapid Prototyping Module

    Base Module, CBE250.1-3 Ethernet PC Con- nection Cable, QNX License with AP for ES8xx/ARM, ES8xx Safety Advice, Application Notice for Lemo Connectors, Application Notice for Disc. ES8xx Mod., China_RoHS_Leaflet_orange_ES8xx , List "Content of this Package“, ETAS ES800 System | User Guide...
  • Page 225: Es886.2 Ecu And Bus Interface Module

    Scope of supply ES891.2 ECU and Bus Interface Module, QNX Licence with AP for ES8xx/ARM, ES8xx Safety Advice, Application Notice for Lemo Connectors, Application Notice for Disc. ES8xx Mod., China_RoHS_Leaflet_orange_ES8xx , List "Content of this Package““ ETAS ES800 System | User Guide...
  • Page 226: Es891.2 Ecu And Bus Interface Module Package

    ES801.1 Base Module, CBE250.1-3 Ethernet PC Connection Cable, QNX Licence with AP for ES8xx/ARM, ES8xx Safety Advice, Application Notice for Lemo Connectors, Application Notice for Disc. ES8xx Mod., China_RoHS_Leaflet_orange_ES8xx , List "Content of this Package" ETAS ES800 System | User Guide...
  • Page 227: Es892.2 Ecu And Bus Interface Module Package Lc

    For the ES882.1, the ES891.1 and 892.1, there is following upgrade available: Replacement of all CAN FD transceivers with faster CAN FD-SIC transceivers. This service includes a product check and 1 year warranty, starting with the date of the product upgrade. ETAS ES800 System | User Guide...
  • Page 228: Es882.1 Upgrade To Es882.2

    This service includes a product check and 1 year warranty, starting with the date of the product upgrade. Unless stated otherwise, the standard contract duration is 12 months start- ing from provision date. ETAS ES800 System | User Guide...
  • Page 229: Es882.1 Upgrade To Es886.2

    IP-versions (IPv4 / IPv6) in the company-IT and in the vehicle network are also supported. This service includes a product check and 1 year warranty, starting with the date of the product upgrade. ETAS ES800 System | User Guide...
  • Page 230: Cables And Adapter

    18.17 Cables and Adapter NOTE Only the ETAS cables listed in this user guide may be used at the interfaces of the module. The maximum permissible cable lengths must be maintained. NOTE Application-specific cables are available from ETAS. Please contact your ETAS contact partner or e-mail sales.de@etas.com.
  • Page 231 RP with ES910/ES89x, Lemo 1B FGE - Lemo 1B PHD (10mc-8fc), 0m3 Ethernet Connection Adapter Cable 1 GBit/s to CBAE330-0m5 F 00K 105 759 100 MBit/s, Lemo 1B PHE - Lemo 1B FGF (10fc- 8mc), 0m5 ETAS ES800 System | User Guide...
  • Page 232: Cables And Adapters For The „Ae" Interface

    F 00K 111 115 ES88x, Lemo 1B FGA - Lemo 1B FGA (2mc-2mc), 100 Mbit/s BroadR Reach Connection Cable for CBEB125.1-8 F 00K 111 116 ES88x, Lemo 1B FGA - Lemo 1B FGA (2mc-2mc), ETAS ES800 System | User Guide...
  • Page 233: Cables And Adapters For The "Flx1/Flx2" Interface

    Cables and Adapters for the "LIN" Interface Combined CAN-LIN-FlexRay Interface Cable Order name Short name Order number CAN, FlexRay and LIN Interface Y-Cable, Lemo CBCFI100.1-2 F 00K 106 893 1B FGC - 2xDSUB (8mc-9fc+ 9mc), 2m ETAS ES800 System | User Guide...
  • Page 234: Cables For The „I/O" Interface

    ES820 IO cable basic, DSUB - Banana (25fc - 2 CBV821.1-0m8 F 00K 110 561 Banana), 0m8 / 2.6 ft Digital I/O Connection Cable with Breakout AS_C- F 00K 111 702 Box, Micro-D – 12x Banana (25fc–12fc), 0m5 BV822.2-0m5 (1.6 ft) ETAS ES800 System | User Guide...
  • Page 235 235 | Contact Information Contact Information Technical Support For details of your local sales office as well as your local technical support team and product hotlines, take a look at the ETAS website: www.etas.com/en/hotlines.php ETAS Headquarters ETAS GmbH Borsigstraße 24...
  • Page 236 Cabling the ES800 system for MC applications ....... . .
  • Page 237 Fig. 17-25 Cable CBCFI100 ..............202 ETAS ES800 System | User Guide...
  • Page 238 Fig. 17-39 AC800MM1-DS Docking Station ..........221 ETAS ES800 System | User Guide...
  • Page 239 ES886.2 ......225 CBEP450.1 ..... . 192 ETAS ES800 System | User Guide...
  • Page 240 FE ........26 Function groups ....59 ETAS ES800 System | User Guide...
  • Page 241 ES801.1 ......222 Module ......87 ETAS ES800 System | User Guide...
  • Page 242 System bus ......24 ES800 System ....149 System connector .
  • Page 243 Web interface ....65 WEEE return system ....145 ETAS ES800 System | User Guide...

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