Pottinger NOVACAT V 10000 CF Manuals

Manuals and User Guides for Pottinger NOVACAT V 10000 CF. We have 1 Pottinger NOVACAT V 10000 CF manual available for free PDF download: Original Operating Instructions

Pottinger NOVACAT V 10000 CF Original Operating Instructions (372 pages)

Mower combination

Brand: Pottinger | Category: Farm Equipment | Size: 45 MB

Table of Contents
8
Screw Tightening Torques Factory Standard
16
Screw Tightening Torques
16
Design and Function
17
Functional Elements
17
Included Accessories
18
Retrofit Program
18
At a Glance
19
Labeling
19
Type Plate with CE Mark
19
Description
20
EU - Declaration of Conformity
20
Intended Use
21
Improper Use
21
Technical Data
22
Dimensions
22
Weights
22
Basic Settings
22
Mower Discs and Mower Blades
23
Power Requirement
25
Hydraulic System
25
Select Control
26
Power Control / ISOBUS
26
Electrical System
27
SELECT CONTROL Terminal
27
POWER CONTROL Terminal
27
EXPERT 75 Terminal
28
Terminal CCI 1200
29
Noise Emission
29
Safety and Environment
30
Safety Instructions
30
Qualification of the Personnel
30
Performing Maintenance Work
30
Organizational Measures
30
Ensuring Operational Safety
31
Special Dangers
32
Warning Signs
33
Traffic Safety Equipment
36
Handling Hazardous Substances
39
Fuel Efficiency and Soil Protection
39
Disposal of the Machine
39
Select Control Terminal
41
SELECT CONTROL Terminal Overview
41
Input Keypad
41
SELECT CONTROL Operation
43
Input Masks
43
Selection Masks
45
Structure of the Control System
46
START Screen
48
Pop-Up Messages
50
Calling up the "WORK" Menu
53
SET Menu
58
1.1 Front Mower - Overview
58
2.1 Display of the Lifting Height
59
2.2 Lifting
60
2.3 Cross Conveyor Belt
61
Service Menu
62
DATA Menu
64
Data Menu - Complete Display
64
Data Menu - Order Display
65
Test Menu
67
Test Menu 1.1 - Job Computer
67
Test Menu 1.2 - CAN IO Module
68
Test Menu 2 - Sensors
69
Test Menu 3 - Lifting
70
Test Menu 4 - Lateral Displacement
72
Test Menu 4 - Collector
73
Test Menu 6 - Speed Signal
74
Error List
75
Configuration Menu
77
Configuration Menu 1.1 - General
78
Configuration Menu 1.3 - Serial Number
79
Configuration Menu 2.1 - Factory Settings
80
Configuration Menu 3.1 - Developer Mode
81
Configuration Menu 4.1 - Emergency Operation
81
Configuration Menu 5 - Manual Operation
82
Configuration Menu 5.1 Manual Operation - Side Guard Folding
83
Configuration Menu 5.2 - Manual Operation - Mower
84
Configuration Menu 5.3 - Manual Operation - Lateral Displacement
86
Configuration Menu 5.4 - Manual Operation - Collector
88
Configuration Menu 6.1 - Calibrate Lateral Displacement
90
Configuration Menu 6.2 - Calibrate Lifting / Lowering
91
POWER CONTROL Terminal Operation
94
POWER CONTROL Terminal Overview
94
Input Keypad
94
EXPERT 75 ISOBUS Terminal
96
EXPERT 75 Terminal Overview
96
Input Keypad
96
CCI ISOBUS Terminal
98
CCI 1200 Terminal Overview
98
ISOBUS Operation
99
Input Masks
99
Selection Masks
101
Structure of the Control System
102
START Screen
105
Calling up the "WORK" Menu
107
SET Menu
113
1.1 Front Mower - Overview
113
1.2 Settings for Lifting and Lowering
114
2.1 Side Guard Folding
116
2.2 Display of the Lifting Height
117
2.3 Lateral Displacement
118
2.4 Adaptive Hydraulic Relief
119
2.5 Cross Conveyor Belt
121
2.6 Automatic Grease Lubrication
123
Emergency Operation
124
Gps
125
Speed Signals
126
Service Menu
128
DATA Menu
129
Data Menu - Complete Display
129
Data Menu - Order Display
130
Data Menu - Year Display
133
Test Menu
134
Test Menu 1.1 - Sensors
134
Test Menu 1.2 - Mower
136
Test Menu 1.3 - Lateral Displacement
137
Test Menu 1.4 - Collector
139
Test Menu 1.5 - Relief
140
Test Menu 1.5 - Relief
142
Error List
143
Configuration Menu
145
Configuration Menu 1.1 - General
146
Configuration Menu 1.2 - Emergency Operation
147
Configuration Menu 1.3 - Chargeable
148
Configuration Menu 2.1 - Calibrate Lifting / Lowering
149
Configuration Menu 2.2 - Calibrate Lateral Displacement
150
Configuration Menu 3 - Terminal-Based Manual Operation
152
Configuration Menu 3.1 Terminal-Based Manual Operation - Side Guard Folding
153
Configuration Menu 3.2 Terminal-Based Manual Operation - Mower
154
Configuration Menu 3.3 - Manual Operation - Lateral Displacement
156
Configuration Menu 3.4 - Manual Operation - Relief
158
Configuration Menu 3.5 - Manual Operation - Collector
159
Configuration Menu 4 - Serial Number
161
Configuration Menu 5 - Factory Setting
162
Flaps / Cover / Auxiliary Equipment
164
Auxiliary Equipment
164
Crossflow Tailgate Manual Operation
164
Protective Apron Carrier Operation
168
Parking Supports Operation
172
Operation
178
Commissioning
178
Coupling
178
Attachment to the Tractor
179
Connecting the Tractor Terminal
181
Assembling the SELECT CONTROL Terminal
181
Assembling the POWER CONTROL Terminal
182
Assembling the EXPERT 75 ISOBUS Terminal
183
Assembling the EXPERT 100 (CCI-100) Terminal
184
Assembling the CCI 1200 Terminal
185
Tractor Ballasting
186
Determining the Tractor Ballasting through the Weighing Method
187
Determining the Tractor Ballasting through Calculation
189
Setting / Conversion
190
Lower Linkage Setting
190
Prerequisites for Commissioning a Cardan Shaft
194
Disassembling / Remounting the Conveying Cone
196
Hydraulic Collision Protection Release Force Setting
198
Rear Power Lift Height Position
199
Hydraulic Relief Setting, Select Control Variant
201
Cutter Bar Position Setting
205
Connecting / Disconnecting the Connecting Lines from the Front Mower
207
Conditioner (Option)
207
Roller Conditioner Settings
207
Tine Conditioner Settings
212
Mowing Without Conditioner
217
Assembling the Conditioner / Swath Former
222
Collector (Option)
224
Cross Flow (Option)
235
Swath Former (Option)
240
Swath Comb (Option)
243
Starting Work
244
Turning Maneuvers on a Slope
245
Reversing
245
Establishing the Working Position
246
Mowing
247
Collision Protection Triggering / Resetting
248
Establishing the Road Transport Position
250
Disconnection
252
Disconnecting the Cardan Shaft
252
Uncoupling the Machine from the Tractor
253
Removing the CCI 1200 Terminal
254
Removing the EXPERT 100 Terminal
255
Removing the EXPERT 75 Terminal
256
Removing the POWER CONTROL Terminal
257
Removing the SELECT CONTROL Terminal
257
Disconnecting the Tractor Terminal
258
Decommissioning the Machine at the End of the Season
258
Maintaining Operational Readiness
259
General Notes
259
Cardan Shaft
260
Equipment Table
261
Condition-Based Maintenance
263
Disassembling / Remounting the Reversible Mower Blades
263
Replacing the Roller Conditioner Toothed Belt
266
Replacing the Roller Conditioner Belts
266
Replacing the Tine Conditioner Drive V-Belt
268
Tine Conditioner Tines and Tine Fasteners Assembly Work
270
Tine Conditioner Rotor Tines Installation Positions
276
Replacing the Crossflow Drive V-Belt
277
Filling the Central Lubrication Lubricant Container
279
Setting the Cross Conveyor Belt Sensors
280
Predetermined Maintenance
282
Before each Season
282
Checking the Friction Clutch
282
Checking the Cardan Shaft Cam Clutch
282
Making Input Gearbox Overrunning Clutches "Run Smoothly
283
Daily Maintenance
283
Checking the Hydraulic System
284
Checking / Replacing Lighting Bulbs
285
Checking / Replacing Warning Signs, Warning Triangles, Warning Foils
286
Once after 1 Hour
287
Checking the Seat of the Taper Bushings
287
Tightening the Blade Screws
289
After 5 Hours, after 10 Hours, then Every 20 Hours
290
Correcting the Cross Conveyor Belt Run
290
Once after 8 Hours
292
Checking / Correcting the Conditioner Drive Tension Pulley Run
292
Every 20 Hours
294
Checking / Correcting the Cross Flow Belt Tension
294
Crossflow Cleaning
295
Every 50 Hours
295
Conditioner Primary Drive Cleaning
295
Roller Conditioner Toothed Belt Drive (Variant) Cleaning
296
Roller Conditioner Toothed Belt Tension
297
Lubricating the Roller Conditioner Roller Bearings
298
Mower Blade Holder Wear Check
299
Lubricating the Crossflow
302
Lubricating the Roller Conditioner
302
First after 50 Hours, then Every 100 Hours
303
Checking / Correcting the Roller Conditioner V-Belt Tension
303
Every 100 Hours
305
Roller Conditioner Cleaning
305
Changing the Roller Conditioner Gear Oil
305
Every 150 Hours
307
Lubricating the Cutter Bar Drive Shafts
307
Every 300 Hours
308
Cutter Bar Oil Change
308
Changing the Roller Conditioner Gear Oil
309
Changing the Crossflow Input Gearbox Oil
311
Changing the Mower Input Gearbox Oil
313
Changing the Cutter Bar Input Gearbox Oil
316
1X Annually
319
Checking / Filling up the Cutter Bar Oil Level
319
Checking / Filling up the Crossflow Input Gearbox Oil Level
322
Checking / Correcting the Mower Input Gearbox Oil Level
323
Checking / Filling up the Cutter Bar Input Gearbox Oil Level
325
After each Season (Winter Storage)
327
Cleaning / Preserving the Machine
327
Every 4 Years
328
Checking / Refilling the Hydraulic Pressure Accumulator
328
Every 6 Years
329
Replacing the Hydraulic Hoses
329
Lubrication Schedules
330
Operating Fluids
332
Operating Fluid Specification
332
Operating Fluids and Fill Quantities
332
Advice and Support
334
Cardan Shaft Cam Clutch Function
334
What to Do if
334
Lighting
334
Conditioner Blockages
335
Removing Cross Flow Blockage
339
Select Control Emergency Operation
341
Power Control Emergency Operation
343
Vibrations During Mowing Operation with the Tine Conditioner
345
Electrical System
347
Select Control
347
Power Control
349
Hydraulic System
354
Select Control
354
Power Control
357
Supplement to the USA / CANADA Operating Instructions
359
USA / CANADA English Warning Signs
359
Safely Towing Loads
365

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Pottinger NOVACAT V 10000 CF Manuals

Pottinger NOVACAT V 10000 CF Original Operating Instructions (372 pages)

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