Pottinger NOVACAT V 10000 Manuals

Manuals and User Guides for Pottinger NOVACAT V 10000. We have 2 Pottinger NOVACAT V 10000 manuals available for free PDF download: Original Operating Instructions

Pottinger NOVACAT V 10000 Original Operating Instructions (372 pages)

Mower combination

Brand: Pottinger | Category: Farm Equipment | Size: 45 MB

Table of Contents
8
Screw Tightening Torques Factory Standard
16
Screw Tightening Torques
16
Design and Function
17
Functional Elements
17
Included Accessories
18
Retrofit Program
18
At a Glance
19
Labeling
19
Type Plate with CE Mark
19
Description
20
EU - Declaration of Conformity
20
Intended Use
21
Improper Use
21
Technical Data
22
Dimensions
22
Weights
22
Basic Settings
22
Mower Discs and Mower Blades
23
Power Requirement
25
Hydraulic System
25
Select Control
26
Power Control / ISOBUS
26
Electrical System
27
SELECT CONTROL Terminal
27
POWER CONTROL Terminal
27
EXPERT 75 Terminal
28
Terminal CCI 1200
29
Noise Emission
29
Safety and Environment
30
Safety Instructions
30
Qualification of the Personnel
30
Performing Maintenance Work
30
Organizational Measures
30
Ensuring Operational Safety
31
Special Dangers
32
Warning Signs
33
Traffic Safety Equipment
36
Handling Hazardous Substances
39
Fuel Efficiency and Soil Protection
39
Disposal of the Machine
39
Select Control Terminal
41
SELECT CONTROL Terminal Overview
41
Input Keypad
41
SELECT CONTROL Operation
43
Input Masks
43
Selection Masks
45
Structure of the Control System
46
START Screen
48
Pop-Up Messages
50
Calling up the "WORK" Menu
53
SET Menu
58
1.1 Front Mower - Overview
58
2.1 Display of the Lifting Height
59
2.2 Lifting
60
2.3 Cross Conveyor Belt
61
Service Menu
62
DATA Menu
64
Data Menu - Complete Display
64
Data Menu - Order Display
65
Test Menu
67
Test Menu 1.1 - Job Computer
67
Test Menu 1.2 - CAN IO Module
68
Test Menu 2 - Sensors
69
Test Menu 3 - Lifting
70
Test Menu 4 - Lateral Displacement
72
Test Menu 4 - Collector
73
Test Menu 6 - Speed Signal
74
Error List
75
Configuration Menu
77
Configuration Menu 1.1 - General
78
Configuration Menu 1.3 - Serial Number
79
Configuration Menu 2.1 - Factory Settings
80
Configuration Menu 3.1 - Developer Mode
81
Configuration Menu 4.1 - Emergency Operation
81
Configuration Menu 5 - Manual Operation
82
Configuration Menu 5.1 Manual Operation - Side Guard Folding
83
Configuration Menu 5.2 - Manual Operation - Mower
84
Configuration Menu 5.3 - Manual Operation - Lateral Displacement
86
Configuration Menu 5.4 - Manual Operation - Collector
88
Configuration Menu 6.1 - Calibrate Lateral Displacement
90
Configuration Menu 6.2 - Calibrate Lifting / Lowering
91
POWER CONTROL Terminal Operation
94
POWER CONTROL Terminal Overview
94
Input Keypad
94
EXPERT 75 ISOBUS Terminal
96
EXPERT 75 Terminal Overview
96
Input Keypad
96
CCI ISOBUS Terminal
98
CCI 1200 Terminal Overview
98
ISOBUS Operation
99
Input Masks
99
Selection Masks
101
Structure of the Control System
102
START Screen
105
Calling up the "WORK" Menu
107
SET Menu
113
1.1 Front Mower - Overview
113
1.2 Settings for Lifting and Lowering
114
2.1 Side Guard Folding
116
2.2 Display of the Lifting Height
117
2.3 Lateral Displacement
118
2.4 Adaptive Hydraulic Relief
119
2.5 Cross Conveyor Belt
121
2.6 Automatic Grease Lubrication
123
Emergency Operation
124
Gps
125
Speed Signals
126
Service Menu
128
DATA Menu
129
Data Menu - Complete Display
129
Data Menu - Order Display
130
Data Menu - Year Display
133
Test Menu
134
Test Menu 1.1 - Sensors
134
Test Menu 1.2 - Mower
136
Test Menu 1.3 - Lateral Displacement
137
Test Menu 1.4 - Collector
139
Test Menu 1.5 - Relief
140
Test Menu 1.5 - Relief
142
Error List
143
Configuration Menu
145
Configuration Menu 1.1 - General
146
Configuration Menu 1.2 - Emergency Operation
147
Configuration Menu 1.3 - Chargeable
148
Configuration Menu 2.1 - Calibrate Lifting / Lowering
149
Configuration Menu 2.2 - Calibrate Lateral Displacement
150
Configuration Menu 3 - Terminal-Based Manual Operation
152
Configuration Menu 3.1 Terminal-Based Manual Operation - Side Guard Folding
153
Configuration Menu 3.2 Terminal-Based Manual Operation - Mower
154
Configuration Menu 3.3 - Manual Operation - Lateral Displacement
156
Configuration Menu 3.4 - Manual Operation - Relief
158
Configuration Menu 3.5 - Manual Operation - Collector
159
Configuration Menu 4 - Serial Number
161
Configuration Menu 5 - Factory Setting
162
Flaps / Cover / Auxiliary Equipment
164
Auxiliary Equipment
164
Crossflow Tailgate Manual Operation
164
Protective Apron Carrier Operation
168
Parking Supports Operation
172
Operation
178
Commissioning
178
Coupling
178
Attachment to the Tractor
179
Connecting the Tractor Terminal
181
Assembling the SELECT CONTROL Terminal
181
Assembling the POWER CONTROL Terminal
182
Assembling the EXPERT 75 ISOBUS Terminal
183
Assembling the EXPERT 100 (CCI-100) Terminal
184
Assembling the CCI 1200 Terminal
185
Tractor Ballasting
186
Determining the Tractor Ballasting through the Weighing Method
187
Determining the Tractor Ballasting through Calculation
189
Setting / Conversion
190
Lower Linkage Setting
190
Prerequisites for Commissioning a Cardan Shaft
194
Disassembling / Remounting the Conveying Cone
196
Hydraulic Collision Protection Release Force Setting
198
Rear Power Lift Height Position
199
Hydraulic Relief Setting, Select Control Variant
201
Cutter Bar Position Setting
205
Connecting / Disconnecting the Connecting Lines from the Front Mower
207
Conditioner (Option)
207
Roller Conditioner Settings
207
Tine Conditioner Settings
212
Mowing Without Conditioner
217
Assembling the Conditioner / Swath Former
222
Collector (Option)
224
Cross Flow (Option)
235
Swath Former (Option)
240
Swath Comb (Option)
243
Starting Work
244
Turning Maneuvers on a Slope
245
Reversing
245
Establishing the Working Position
246
Mowing
247
Collision Protection Triggering / Resetting
248
Establishing the Road Transport Position
250
Disconnection
252
Disconnecting the Cardan Shaft
252
Uncoupling the Machine from the Tractor
253
Removing the CCI 1200 Terminal
254
Removing the EXPERT 100 Terminal
255
Removing the EXPERT 75 Terminal
256
Removing the POWER CONTROL Terminal
257
Removing the SELECT CONTROL Terminal
257
Disconnecting the Tractor Terminal
258
Decommissioning the Machine at the End of the Season
258
Maintaining Operational Readiness
259
General Notes
259
Cardan Shaft
260
Equipment Table
261
Condition-Based Maintenance
263
Disassembling / Remounting the Reversible Mower Blades
263
Replacing the Roller Conditioner Toothed Belt
266
Replacing the Roller Conditioner Belts
266
Replacing the Tine Conditioner Drive V-Belt
268
Tine Conditioner Tines and Tine Fasteners Assembly Work
270
Tine Conditioner Rotor Tines Installation Positions
276
Replacing the Crossflow Drive V-Belt
277
Filling the Central Lubrication Lubricant Container
279
Setting the Cross Conveyor Belt Sensors
280
Predetermined Maintenance
282
Before each Season
282
Checking the Friction Clutch
282
Checking the Cardan Shaft Cam Clutch
282
Making Input Gearbox Overrunning Clutches "Run Smoothly
283
Daily Maintenance
283
Checking the Hydraulic System
284
Checking / Replacing Lighting Bulbs
285
Checking / Replacing Warning Signs, Warning Triangles, Warning Foils
286
Once after 1 Hour
287
Checking the Seat of the Taper Bushings
287
Tightening the Blade Screws
289
After 5 Hours, after 10 Hours, then Every 20 Hours
290
Correcting the Cross Conveyor Belt Run
290
Once after 8 Hours
292
Checking / Correcting the Conditioner Drive Tension Pulley Run
292
Every 20 Hours
294
Checking / Correcting the Cross Flow Belt Tension
294
Crossflow Cleaning
295
Every 50 Hours
295
Conditioner Primary Drive Cleaning
295
Roller Conditioner Toothed Belt Drive (Variant) Cleaning
296
Roller Conditioner Toothed Belt Tension
297
Lubricating the Roller Conditioner Roller Bearings
298
Mower Blade Holder Wear Check
299
Lubricating the Crossflow
302
Lubricating the Roller Conditioner
302
First after 50 Hours, then Every 100 Hours
303
Checking / Correcting the Roller Conditioner V-Belt Tension
303
Every 100 Hours
305
Roller Conditioner Cleaning
305
Changing the Roller Conditioner Gear Oil
305
Every 150 Hours
307
Lubricating the Cutter Bar Drive Shafts
307
Every 300 Hours
308
Cutter Bar Oil Change
308
Changing the Roller Conditioner Gear Oil
309
Changing the Crossflow Input Gearbox Oil
311
Changing the Mower Input Gearbox Oil
313
Changing the Cutter Bar Input Gearbox Oil
316
1X Annually
319
Checking / Filling up the Cutter Bar Oil Level
319
Checking / Filling up the Crossflow Input Gearbox Oil Level
322
Checking / Correcting the Mower Input Gearbox Oil Level
323
Checking / Filling up the Cutter Bar Input Gearbox Oil Level
325
After each Season (Winter Storage)
327
Cleaning / Preserving the Machine
327
Every 4 Years
328
Checking / Refilling the Hydraulic Pressure Accumulator
328
Every 6 Years
329
Replacing the Hydraulic Hoses
329
Lubrication Schedules
330
Operating Fluids
332
Operating Fluid Specification
332
Operating Fluids and Fill Quantities
332
Advice and Support
334
Cardan Shaft Cam Clutch Function
334
What to Do if
334
Lighting
334
Conditioner Blockages
335
Removing Cross Flow Blockage
339
Select Control Emergency Operation
341
Power Control Emergency Operation
343
Vibrations During Mowing Operation with the Tine Conditioner
345
Electrical System
347
Select Control
347
Power Control
349
Hydraulic System
354
Select Control
354
Power Control
357
Supplement to the USA / CANADA Operating Instructions
359
USA / CANADA English Warning Signs
359
Safely Towing Loads
365

Pottinger NOVACAT V 10000 Original Operating Instructions (370 pages)

Mower combination

Brand: Pottinger | Category: Farm Equipment | Size: 42 MB

Table of Contents
8
Factory Standard Tightening Torques
16
Tightening Torque
16
Layout and Function
17
Functional Elements
17
Accessories Included in the Scope of Delivery
18
Upgrade Program
18
At a Glance
19
Identification
19
Type Plate with CE Marking
19
Description
20
EU - Declaration of Conformity
20
Intended Use
21
Non-Intended Useage
21
Technical Data
22
Dimensions
22
Weights
22
Basic Settings
22
Mower Discs and Cutter Blades
23
Power Requirements
25
Hydraulics
25
Select Control
25
Power Control / ISOBUS
26
Electrics
26
SELECT CONTROL Terminal
27
POWER CONTROL Terminal
27
EXPERT 75 Terminal
28
Terminal CCI 1200
29
Noise Emission
29
Safety and the Environment
30
Safety Advice
30
Qualification of Personnel
30
Performing Maintenance Work
30
Organisational Measures
30
Maintaining Operational Safety
31
Special Hazards
32
Warning Pictograms
33
Traffic Safety Equipment
36
Handling Hazardous Substances
38
Fuel Efficiency and Soil Protection
38
Disposal of the Machine
39
Select Control-Terminal
40
SELECT CONTROL Terminal Overview
40
Input Keypad
40
SELECT CONTROL Operator Terminal
42
Input Masks
42
Selection Masks
44
Structure of Control Unit
45
START Screen
48
Pop-Up Messages
50
Open the "WORK" Menu
52
SET Menu
57
1.1 Front Mower - Overview
57
2.1 Lift Height Display
58
2.2 Lifting
59
2.3 Cross Conveyor Belt
61
Service Menu
62
Data Menu
63
Data Menu - Complete Display
63
Data Menu - Order Display
64
Test Menu
67
Test Menu 1.1 - Control Computer
67
Test Menu 1.2 - CAN-IO Module
68
Test Menu 2 - Sensors
69
Test Menu 3 - Lifting
70
Test Menu 4 - Sideshift
71
Test Menu 4 - Collector
72
Test Menu 6 - Speed Signal
74
Error-List
75
Configuration Menu
77
Configuratoin 1.1 - General
77
Configuration Menu 1.3 - Serial Number
79
Configuration Menu 2.0 - Factory Settings
80
Configuration Menu 3.1 - Developer Mode
81
Configuration Menu 4.1 - Emergency Operation
81
Configuration Menu 5 - Manual Operation
82
Configuration Menu 5.1 Manual Operation - Side Protection Flap
83
Configuration Menu 5.2 - Manual Operation - Mower
84
Configuration Menu 5.3 - Manual Operation - Sideshift
85
Configuration Menu 5.4 - Manual Operation - Collector
87
Configuration Menu 6.1 - Sideshift Calibration
89
Configuration Meun 6.2 - Raise / Lower Calibration
91
Power-Control Terminal Operation
93
Overview of the POWER CONTROL Terminal
93
Input Keypad
93
EXPERT 75 ISOBUS-Terminal
95
EXPERT 75 Terminal Overview
95
Input Keypad
95
CCI ISOBUS-Terminal
97
CCI 1200 Terminal Overview
97
ISOBUS Operation
98
Input Masks
98
Selection Masks
100
Structure of Control Unit
101
START Screen
104
Open the "WORK" Menu
106
SET Menu
112
1.1 Front Mower - Overview
112
1.2 Adjustments for Lifting and Lowering
113
2.1 Side Protection Flap
115
2.2 Lift Height Display
116
2.3 Sideshift
117
2.4 Adaptive Hydraulic Relief
118
2.5 Cross Conveyor Belt
120
2.6 Automatic Grease Lubrication
122
Emergency Operation
123
Gps
124
Speed Signals
125
Service Menu
127
Data Menu
128
Data Menu - Complete Display
128
Data Menu - Order Display
129
Data Menu - Year Display
132
Test Menu
133
Test Menu 1.1 - Sensors
133
Test Menu 1.2 - Mower
135
Test Menu 1.3 - Sideshift
136
Test Menu 1.4 - Collector
138
Test Menu 1.5 - Relief
139
Test Menu 1.5 - Relief
141
Error-List
142
Configuration Menu
144
Configuratoin 1.1 - General
145
Configuration Menu 1.2 - Emergency Operation
146
Configuration Menu 1.3 - Subject to a Charge
147
Configuration Meun 2.1 - Raise / Lower Calibration
148
Configuration Menu 2.2 - Sideshift Calibration
149
Configuration Menu 3 - Terminal Supported Manual Activation
151
Configuration Menu 3.1 Terminal Supported Manual Activation - Side Protection Flap
151
Configuration Menu 3.2 - Terminal Supported Manual Activation - Mower
153
Configuration Menu 3.3 - Manual Operation - Sideshift
155
Configuration Menu 3.4 - Manual Operation - Relief
157
Configuration Menu 3.5 - Manual Operation - Collector
158
Configuration Menu 4 - Serial Number
160
Configuration Menu 5 - Factory Setting
161
Valves / Cover / Auxiliary Equipment
163
Auxiliary Equipment
163
Manual Operation of Tailgate Crossflow
163
Apron Carrier Operation
167
Operation of Parking Supports
171
Operation
177
Initial Operation
177
Coupling
177
Mounting on Tractor
178
Connect the Tractor Terminal
179
Mounting the SELECT CONTROL Terminal
180
Mounting the POWER CONTROL Terminal
181
Fit EXPERT 75 ISOBUS Terminal
182
Fit EXPERT 100 (CCI-100) Terminal
183
Mounting the CCI 1200 Terminal
184
Tractor Ballast
185
Determine the Required Tractor Ballast Weights Using the Weighing Method
186
Determine the Required Tractor Ballast Weights Using Calculation
188
Adjustment / Retrofitting
189
Lower Link Adjustment
189
Requirements for the Commissioning of a PTO Shaft
193
Remove / Reposition Conveyor Cones
195
Hydraulic Anti-Collision Safety Trigger Pressure Setting
197
Rear Power Lift Height
198
Hydraulic Relief, Select Control Adjustment Variant
200
Cutter Bar Position Adjustment
204
Connect / Separate Connecting Lines on Front Mower
205
Conditioner (Option)
206
Roller Conditioner Settings
206
Tine Conditioner Settings
211
Mowing Without Conditioner
216
Fit Conditioner / Swath Former
221
Collector (Option)
223
Cross Flow (Option)
234
Swath Former (Option)
239
Swath Comb (Option)
242
Work Assignment
243
Turning Manoeuvres on Slopes
244
Reversing
244
Establish Working Position
245
Mowing Work
246
Trigger / Reset Anti-Collision Safety
247
Establish Road Transport Position
249
Uncoupling
251
Uncouple the Cardan Shaft
251
Uncouple the Machine from the Tractor
252
Dismantle CCI 1200 Terminal
253
Remove EXPERT 100 Terminal
254
Remove EXPERT 75 Terminal
255
Dismounting the POWER CONTROL Terminal
256
Dismantling the SELECT CONTROL Terminal
256
Separate the Tractor Terminal
257
Put Machine out of Operation at End of Season
257
Maintain Operational Readiness
258
General Tips
258
Cardan Shaft
259
Equipment Table
260
Maintenance Based on Actual Condition
262
Replace / Refit Reversible Cutter Blades
262
Replace Toothed Belt Conditioning Roller
265
Change Roller Conditioner Belt
265
Replace Conditioner Drive V-Belt
267
Tine Conditioner, Tines and Tine Fastening Assembly Work
269
Rotary Tine Conditioner Fitting Positions
274
Replace Crossflow Drive V-Belt
275
Fill Lubricant Container for Central Lubrication
277
Set Cross Conveyor Belt Sensors
278
Predetermined Maintenance
281
Before Every Season
281
Checking the Friction Clutch
281
Check the Cardan Shaft Cam Clutch
281
Make Input Gear Overrunning Clutches "Movable
282
Daily Maintenance
282
Check Hydraulic System
283
Check / Change Lighting of Lamps
284
Check / Replace Warning Signs, Warning Triangles, Warning Sheets
285
Once after 1 Hour
286
Check Taper Bushing Seating
286
Retighten Blade Bolts
287
After 5 Hours, after 10 Hours, then Every 20 Hours
288
Correct Cross Conveyor Belt Run
288
Once, after 8 Hours
290
Check / Correct Conditioner Drive and Tension Roller Run
290
Every 20 Hours
292
Check / Adjust Cross Flow Belt Tension
292
Crossflow Cleaning
293
Every 50 Hours
294
Clean Primary Drive Conditioner
294
Roller Conditioner Toothed Belt Drive (Variant) Cleaning
295
Toothed Belt Tension Tine Conditioner
295
Lubricate Roller Conditioner Roller Bearings
297
Mowing Blade Holder Wear Check
298
Lubricate Crossflow
300
Lubricate Roller Conditioner
301
Initially after 50 Hours, then Every 100 Hours
302
Check / Adjust Roller Conditioner V-Belt Tension
302
Every 100 Hours
304
Cleaning the Roller Conditioner
304
Change the Gear Oil in the Roller Conditioner
304
Every 150 Hours
306
Lubricate Cutter Bar Drive Shafts
306
Every 300 Hours
307
Cutter Bar Oil Change
307
Change Roller Conditioner Gear Oil
308
Change Crossflow Input Gear Oil
310
Change Mower Input Gear Oil
312
Change Cutter Bar Gear Oil
315
Annually
317
Check / Replenish Cutter Bar Oil Level
317
Check / Fill Input Gear Crossflow Oil Level
320
Check / Correct Mower Input Drive Oil Level
321
Check / Fill Cutter Bar Oil Level
323
After Every Season (Winter Storage)
325
Clean and Protect the Machine
325
Every 4 Years
326
Check and Adjust Hydraulic Pressure Accumulator
326
Every 6 Years
327
Replace Hydraulic Hoses
327
Lubrication Charts
328
Operating Materials
330
Equipment Specification
330
Operating Materials and Filling Quantities
330
Help and Advice
332
Cardan Shaft Cam Clutch Coupling Operation
332
What to Do if
332
Lighting
332
Conditioner Blockages
333
Remove Cross Flow Blockage
337
Select Control - Emergency Operation
339
Power Control Emergency Operation
341
Vibrations with Tine Conditioner During Mowing Operation
343
Electric
345
Select Control
345
Power Control
347
Hydraulics
352
Select Control
352
Power Control
355
Supplement to USA / CANADA Operating Instructions
357
Warning Signs, GB / USA / CANADA
357
Secure Load Towing
363

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Pottinger NOVACAT V 10000 Manuals

Pottinger NOVACAT V 10000 Original Operating Instructions (372 pages)

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Pottinger NOVACAT V 10000 Original Operating Instructions (370 pages)

Table of Contents

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