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OPERATOR'S MANUAL
110 TON HYDRAULIC SHOP PRESS
HSP-110M-HD AND HSP-110M-1500-HD
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurrence.
Rev. 07/2015
© 2015 Baileigh Industrial, Inc.
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Related Manuals for Baileigh Industrial HSP-110M-HD
Summary of Contents for Baileigh Industrial HSP-110M-HD
- Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
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Page 2: Table Of Contents
Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................6 TECHNICAL SPECIFICATIONS ..................9 TECHNICAL SUPPORT ....................9 UNPACKING AND CHECKING CONTENTS ..............10 Cleaning ........................10 TRANSPORTING AND LIFTING .................. - Page 3 ELECTRICAL SCHEMATIC ..................40 Electrical Parts List ....................40 TROUBLESHOOTING ....................41...
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Page 4: Thank You & Warranty
THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or... - Page 5 A 30% re-stocking fee applies to all returns. Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
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Page 6: Introduction
After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation. -
Page 7: Safety Instructions
IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. - Page 8 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
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Page 9: Safety Precautions
HIGH VOLTAGE USE CAUTION IN HIGH VOLTAGE AREAS. DO NOT assume the power to be off. FOLLOW PROPER LOCKOUT PROCEDURES. EMERGENCY STOP BUTTON In the event of incorrect operation or dangerous conditions, the machine can be stopped immediately by pressing the E-STOP button. Twist the emergency stop button clockwise (cw) to reset. - Page 10 4. Keep work area clean. Cluttered areas invite injuries. 5. Overloading machine. By overloading the machine you may cause injury from flying parts. DO NOT exceed the specified machine capacities. 6. Dressing material edges. Always chamfer and deburr all sharp edges. 7.
- Page 11 22. DO NOT bypass or defeat any safety interlock systems. 23. Keep visitors a safe distance from the work area. IMPORTANT: Maximum pressing force can be exerted for a short time only. Do not use maximum force when the ram is extended further than 3/4 of its length. This can damage the piston rod.
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Page 12: Technical Specifications
TECHNICAL SPECIFICATIONS Model HSP-110M-HD HSP-110M-1500-HD Press Power 110tons (100metric tons) Maximum pressure 3814psi (263bar) 11.8” (300mm) Stroke Piston diameter Ø8.66”x6.3”mm (Ø220x160mm) .31”/sec) (8mm/sec) Advance Speed .20”/sec) (5mm/sec) Working Speed .39”/sec) (10mm/sec) Return Speed 42.12” (1070mm) 61.81” (1570mm) Table Width Power... -
Page 13: Unpacking And Checking Contents
UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete in one crate. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals. -
Page 14: Transporting And Lifting
TRANSPORTING AND LIFTING IMPORTANT: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: ... -
Page 15: Installation
Check if the load is properly balanced by lifting it an inch or two. Lift the machine, avoiding sudden accelerations or quick changes of direction. Locate the machine where it is to be installed, and lower slowly until it touches the floor. INSTALLATION IMPORTANT: Consider the following when looking for a suitable location to place the machine:... -
Page 16: Anchoring The Machine
Anchoring the Machine WARNING: Before operating the press, make sure it is firmly anchored the floor. If it tips over on you, it could cause severe injury or death. Once positioned, anchor the machine to the floor, as shown in the diagram, using bolts and expansion plugs or sunken tie rods that connect through holes in the base of the stand. - Page 17 MODEL 57.08” (1450mm) 25.98” (660mm) HSP-110M-HD 76.77” (1950mm) 25.98” (660mm) HSP-110M-1500-HD...
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Page 18: Dimensions
DIMENSIONS Model 42.12” 64.17” 95.67” 85.03” 32.28” 12.40” 39.37” HSP- 110M-HD (1070mm) (1630mm) (2430mm) (2160mm) (820mm) (315mm) (1000mm) HSP- 61.81” 83.86” 95.67” 104.72” 32.28” 12.40” 39.37” 110M- (1570mm) (2130mm) (2430mm) (2660mm) (820mm) (315mm) (1000mm) 1500-HD... -
Page 19: Getting To Know Your Machine
GETTING TO KNOW YOUR MACHINE... - Page 20 Item Description Main Frame; Supports the entire machine components and work material. Support Pins; Supports the work table at the desired work height. Heal Blocks / V-Blocks; used to support the material during the pressing operation. Work Table Lift Chain; Used to lift and lower the work table using the cylinder to provide the lifting and lowering force.
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Page 21: Assembly And Set Up
ASSEMBLY AND SET UP WARNING: For your own safety, DO NOT connect the machine to the power source until the machine is completely assembled and you read and understand the entire instruction manual. Note: The hydraulic unit weights about 200lbs (95kg). For placing the unit in the correct position, use and assistant or safe lifting equipment to lift the unit. - Page 22 12. Place the cover over the motor and hydraulics so that the cutout provides access to the operating controls. 13. Secure in place using the three screws removed earlier...
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Page 23: Electrical
ELECTRICAL WARNING: Baileigh Industrial is not responsible for any damage caused by wiring up to an alternative 3-phase power source other than direct 3-phase. If you are using an alternate power source, consult a certified electrician or contact Baileigh Industrial prior to energizing the machine. -
Page 24: Power Cord Connection
WARNING: Make certain any receptacle in question is properly grounded. If you are not sure, have a qualified electrician check the receptacle Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. -
Page 25: Operation Preplanning
OPERATION PREPLANNING This is a general discussion on press operation and is not intended to be an exact step-by-step procedure. This is intended to create a broad thought process to be considered prior to using the press to stimulate the operator into thinking about as many possible scenarios that could cause injury or material damage. -
Page 26: General Information
Pressing Path and Sequence: Make sure that the direction of the component to be pressed on or off is correct and that the correct size of sleeve or arbor plate is used for support. Fasteners and Retainers: Make sure that all retaining rings, pins, or fasteners are removed, and no hidden secondary retainers are present. -
Page 27: Press Functions
PRESS FUNCTIONS On /Off Switch The On / Off switch is located on the front of the electrical panel on top of the hydraulic tank. Turn the switch to the ON position to supply power to the electrical controls. The indicator light on the electrical box will light up as long as the switch is ON. -
Page 28: Pressure Gauge
Pressure Gauge The pressure gauge is located in the head of the press. The gauge gives the pressure in PSI and BAR. The maximum pressure for this press is 3814psi. (263 bar). If this maximum pressure is reached, also the maximum capacity of the press is reached. Pressure Regulation Valve CAUTION: NEVER EXCEED THE MAXIMUM PRESSURE SETTING! -
Page 29: Air Purge
9. When the pressure is set, hold the adjustment screw in position and lightly tighten the jam nut (A) to hold the screw and prevent inadvertent pressure changes. 10. Install the acorn nut. Air Purge When starting up for the first time or when maintenance on the hydraulic system has been performed, the hydraulic system needs to be purged. - Page 30 Table Adjustment IMPORTANT: NEVER lift or lower the table with tooling or material or pressure from the ram on the table. This will damage the machine voiding the warranty. Lifting the table is performed using the lifting chain attached from the ram to the table. 1.
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Page 31: Using The Machine
Using the Machine: Incorrect Correct... - Page 32 Incorrect Correct...
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Page 33: Operation
OPERATION CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. 1. Place the work piece on the table so that it is aligned with the piston rod. If this is not possible, reposition the cylinder to achieve the best alignment. -
Page 34: Understanding Springback
UNDERSTANDING SPRINGBACK Springback, also known as elastic recovery, is the result of the metal wanting to return to its original shape after undergoing compression and stretch. After the bending leaf is removed from the metal and the load is released, the piece part relaxes, forcing the bent portion of the metal to return slightly to its original shape. -
Page 35: Lubrication And Maintenance
LUBRICATION AND MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. Note: Proper maintenance can increase the life expectancy of your machine. Daily Maintenance ... -
Page 36: Changing The Hydraulic Oil
Two Year Maintenance Replace the hydraulic oil of the unit. Changing the Hydraulic Oil The hydraulic oil is the primary medium for transmitting pressure and also must lubricate the running parts of the pump. Replace the hydraulic oil at least once a year. 1. -
Page 37: Overall Machine Parts Diagram
OVERALL MACHINE PARTS DIAGRAM... -
Page 38: Overall Machine Parts List
Overall Machine Parts List Item Description Mail Frame Cylinder Pressure Gauge Plate Plate Fixing Shaft Bolt Plate Shaft... -
Page 39: Ram Parts Diagram
RAM PARTS DIAGRAM... -
Page 40: Ram Parts List
Ram Parts List Item Description Cylinder Cylinder Cap Neck Flange Dust Cap Cylinder Flange Piston Compact Seal Teflon Stripe O–Ring Scraper Neck Seal Bushing Band Press Frame Bolt... -
Page 41: Electric Hydraulic Pump Parts Diagram
ELECTRIC HYDRAULIC PUMP PARTS DIAGRAM... -
Page 42: Electric Hydraulic Pump Parts List
Electric Hydraulic Pump Parts List Item Description Head Arm Control Pressure Pipe Crossover Tube Emergency Vent Block Block Bolts Distributer Block Absorb Pipe Absorb Filter Block Pressure Bolt Connecting Bolt Connecting Plate O – Ring Hydraulic Pump O – Ring Connecting Plate Oil Sight Gauge And Temperature Read–Out Pressure Bolt... - Page 43 ELECTRICAL SCHEMATIC Electrical Parts List Motor Protection Overload Thermal Relay (9-14A) (GV2 ME16 Telemecanique) Indicator Lamp (GV2 SN33 Telemecanique) Enclosure (Plastic Box) (GV2 MC01 Telemecanique) Emergency Stop Module (GV2 K021 Telemecanique)
- Page 44 TROUBLESHOOTING WARNING: Make sure the electrical disconnect is OFF before working on the machine. FAULT PROBABLE CAUSE REMEDY Check pressure gauge. Repair or Gauge Failure replace as needed. Plugged oil passage in relief Clean valve(s). Replace if needed. valve or check valve. Low Pressure Check and tighten any loose or leaking Oil leak at hose fittings.
- Page 45 NOTES...
- Page 46 NOTES...
- Page 47 NOTES...
- Page 48 , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com BAILEIGH INDUSTRIAL, INC. 1455 S. C , CA 91761 AMPUS VENUE NTARIO : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGH INDUSTRIAL LTD. U...