HADEF 32/20 Installation, Operating And Maintenance Instruction

Monorail trolley

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Installation, Operating and
Maintenance Instructions
HADEF Monorail Trolley
Type 32/20
as monorail push travel trolley
as monorail hand geared trolley
as monorail electric trolley
as monorail pneumatic trolley
as swivelling Trolleys
5.52.693.00.01.00
R
H
E
P
Rev.00

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Summary of Contents for HADEF 32/20

  • Page 1 Installation, Operating and Maintenance Instructions HADEF Monorail Trolley Type 32/20 as monorail push travel trolley as monorail hand geared trolley as monorail electric trolley as monorail pneumatic trolley as swivelling Trolleys 5.52.693.00.01.00 Rev.00...
  • Page 2: Table Of Contents

    Heinrich de Fries GmbH Heinrich de Fries GmbH, Gauss Str. 20, D-40235 Düsseldorf Heinrich De Fries GmbH will be named HADEF in the following text. Original operating- and maintenance instructions in German language. Translation in other languages is made of the German original.
  • Page 3: Information

    12.1 General ..........................12 12.2 Monitoring ........................12 12.3 Brake motor ........................12 Inspection ..................13 13.1 Periodic checks ....................... 13 Service ....................13 14.1 Electric motor ........................13 14.2 Pneumatic motor ......................14 Trouble ....................14 Remedy ..................... 15 Decommissioning ................
  • Page 4: Duty Of Care Of The Owner

    Failure to follow the instructions of this manual can lead to unpredictable hazards. For any resulting damage or personal injury, HADEF assumes no liability. The unit was designed and built following a risk analysis and careful selection of the harmonized standards that are to be complied with, as well as other technical specifications.
  • Page 5: Appropriate Use

    Appropriate use The permitted safe working load of the devices must not be exceeded! An exception can be made during the load test before initial operation, carried out by a licensed qualified person.  Defective devices and load suspension devices must not be used until they have been repaired! Only original spare parts must be used.
  • Page 6: Transport And Storage

     Do not use a hoist that is defective, pay attention to any abnormal noise it makes during operation.  Stop working immediately in case of disturbances and remedy failures.  Any damage and faults must be reported to a responsible supervisor immediately. ...
  • Page 7: Design

    Design HADEF trolleys with 2 load bolts. Type 32/20R, with push travel trolley Type 32/20H, with hand geared trolley Type 32/20E or P, with electric or pneumatic trolley Functions Push travel trolley: The trolley is moved by pushing the load.
  • Page 8: Technical Data

    Technical data Capacity beam flange width curve travel resistance Travel path Motor output current rating Motor output Weights from – to radius when reeling min. off 30 m of hand chain load bar size 50-180 181-300 0,65 0,42/0,1 1,25/0,8 not stated 1000 stated 50-170...
  • Page 9: Installation On The Beam

    Installation on the beam 1 Tighten the hexagon nut (3) and safety nuts (4). 2 Push on the trolley at the face of the beam flange. 3 If this is not possible, the trolley can also be mounted on the beam from below. 4 Therefore, remove the hexagon nut (3) and the safety nut (4) on the side without gear.
  • Page 10: Control

    Control Only people that are familiar with the operation of the lifting devices and cranes may be entrusted with their operation. They must be authorized by the employer for the operation of the equipment. The employer must ensure that the operating instructions are available near the equipment and that they are accessible for the operating personnel.
  • Page 11: Operation

    Operation The following, important points must be observed when operating the equipment:  Read the safety instructions.  Never load the devices beyond their working load limit.  When changing the motor turning direction, allow the motor to come to a standstill first. ...
  • Page 12: Safety Check

    9.2.2 Control line connection Any changes of the power supply cable must only be effected by qualified personnel. Safety check Before putting into service initially or when putting back into service, it must be checked whether:  All fastening screws (if existent), socket pins, flap socket and safety devices are tightened and secured. ...
  • Page 13: Inspection

    12.3.1 Assembling the brake 1 Insert the retaining ring (1) into the shaft slot. 2 Insert the feather key (2) into the motor shaft. 3 Fix hub (3) with retaining ring (1). 4 Assemble the friction plate (4) if existent. 5 Push the rotor (5) onto the hub (3).
  • Page 14: Pneumatic Motor

    CAUTION! Brake linings and surfaces must always be clean and fat-free. Even very small amounts of dirt can reduce the braking moment considerably. 14.2 Pneumatic motor The pneumatic motor must be lubricated continuously by a maintenance unit. If not otherwise agreed, the maintenance unit must be installed by the customer. Should a maintenance unit be part of the consignment, the oiler must be filled with oil before the first start.
  • Page 15: Remedy

    Remedy Problem* Unit Cause Remedy No main power Check connection to mains supply Unit cannot be switched on Electric trolley Exchange 2 phases Phase sequence not correct (with low voltage control) (see wiring note at the plug) Phase sequence / rotating field wrong Exchange 2 phases Motor runs in opposite direction Electric trolley...
  • Page 16: Temporary Decommissioning

    17.1 Temporary decommissioning  Measures are as above.  Also read the chapter “Transport and storage”. 17.2 Final decommissioning/disposal  Measures are as above.  After disassembly, ensure that the disposal of the equipment and any materials it contains is carried out in accordance with environmental regulations.

This manual is also suitable for:

32/20h32/20r32/20e32/20p

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