LifeFitness INCSC Series Service Manual
LifeFitness INCSC Series Service Manual

LifeFitness INCSC Series Service Manual

Integrity upright lifecycle exercise bike

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Integrity Upright Lifecycle® Exercise
Bike
INCSC, INCSX, INCDX, INCDSE, INCSSE, INCDST, INCST and CLUB
SERIES + (CSLUD)
Service Manual

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Table of Contents
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Summary of Contents for LifeFitness INCSC Series

  • Page 1 Integrity Upright Lifecycle® Exercise Bike INCSC, INCSX, INCDX, INCDSE, INCSSE, INCDST, INCST and CLUB SERIES + (CSLUD) Service Manual...
  • Page 3 Corporate Headquarters 10601 W Belmont Ave, Franklin Park, IL 60131 • U.S.A. 847.288.3300 • FAX: 847.288.3703 Service phone number: 800.351.3737 (toll-free within U.S.A., Canada) Global Website: www.lifefitness.com International Offices AMERICAS United Kingdom All Other EMEA Countries and Distributor Business EMEA*...
  • Page 4: Table Of Contents

    Life Fitness, LLC and its affiliated companies and subsidiaries. Disclaimer: Images and specifications are current as of the date of publication and are subject to change. 10601 W Belmont Ave, Franklin Park, IL 60131 • 847-288-3300 www.lifefitness.com • 2019 Page 2 of 37...
  • Page 5: Safety Instructions

    1. Safety Safety Instructions Read all instructions before use. CAUTION: Any changes or modifications to this equipment could void the product warranty. WARNING: Health-related injuries may result from incorrect or excessive use of exercise equipment. Life Fitness Family of Brands STRONGLY recommends seeing a physician for a complete medical exam before undertaking an exercise program, particularly if the user has a family history of high blood pressure or heart disease, is over the age of 45, smokes, has high cholesterol, is obese, or has not exercised regularly in the past year.
  • Page 6 • Keep all loose clothing, shoelaces, and towels away from moving parts. • Do not reach into, or underneath, the unit or tip it on its side during operation. • This equipment is not intended for use by children. Keep children under the age of 14 away from the machine. •...
  • Page 7: Introduction

    • https://www.lftechsupport.com access technical documentation and part manuals for Life Fitness, Hammer Strength, and ICG. • http://www.lifefitness.com/parts service parts ordering for Life Fitness, Cybex, SCIFIT, Hammer Strength, and ICG products along with warranty parts ordering and technician requests. • https://lfworld.lifefitness.com easy to find Knowledge Base articles with answers to frequently asked questions and product support documentation for Life Fitness, Cybex, SCIFIT, Hammer Strength, and ICG.
  • Page 8: Related Products

    Related Products The Simple (S) Upright Bike Bases use the following consoles: • Integrity X • Integrity C • Discover SE3 • Discover SE3HD • Discover ST The Deluxe (D) Upright Bike Bases use the following consoles: • Integrity X •...
  • Page 9: Maintenance

    Wipes on the equipment for at least 2 minutes for general disinfection purposes. Contact Customer Support Services to order these cleaners (1-800-351-3737 or email: customersupport@lifefitness.com). Mild soap and water or a mild non-abrasive household cleaner can also be used to clean the display and all exterior surfaces.
  • Page 10: Theory Of Operation

    4. Theory of Operation Knowledge Base Knowledge Base for more detailed information. Page 8 of 37...
  • Page 11: Polar Telemetry

    Polar Telemetry Receiver This product uses a coded telemetry receiver. A coded telemetry receiver has the following characteristics: • Initial limited range to 2/3 of the maximum specified • After establishing a code with a chest strap telemetry transmitter, the range extends to the maximum specified •...
  • Page 12: Handlebars And Heart

    Handlebars and Heart Rate The Lifepulse ™ contact heart rate system is designed to sense the electrical signals originating from the heart as it beats and, using software, compute and display the corresponding heart rate value on the console readout. The two pairs of electrodes on the Cross-Trainer Handlebars / Moving Handles (left and right) are the point of contact at which these signals are picked up and transmitted from the body to the LifePulse circuitry.
  • Page 13 Hand slip and / or grip pressure changes on electrodes Can produce noise spikes which drive up gain values and lower the ability to detect the features of the actual heart pulses. Dry and / or calloused hands Can further reduce the already low amplitude heart signal picked up from the hands by the electrodes.
  • Page 14: How To's

    5. How To's Knowledge Base Knowledge Base for more detailed information. Page 12 of 37...
  • Page 15: Remove And Replace

    Remove and Replace Console 1. Use a Phillips screwdriver to remove the two screws and two grommets that go through the two holes on the back of the rear console shroud assembly to the corresponding two holes on the monocolumn. 2.
  • Page 16 3. Disconnect base to console connections. Integrity X or C Consoles Item Description Console to Base Power Base Signal Handlebar Keypad Switches Lifepulse Discover Consoles Item Description Power Cable, 24V Base to Console Cable Coaxial Cable CAT5e HDMI (optional) IR (optional) Ground Wire 4.
  • Page 17: Remove And Replace Crank

    Remove and Replace Crank Arm 1. Remove crank cap with a flat screwdriver. 2. Remove screw securing crank arm to frame with a 14mm Socket. 3. Remove crank arm with a crank puller. Repeat for other side. Item Description Qty. Crank Cap M8 X 30 Screw Crank Arm, (with pedal)
  • Page 18: Remove And Replace Monocolumn

    Remove and Replace Monocolumn Shrouds 1. Pull the right monocolumn shroud up to remove it from the left monocolumn shroud. The right monocolumn shroud is clipped to the left monocolumn shroud. 2. Use a Phillips screwdriver to remove the two screws securing the left monocolumn shroud to the main shrouds. Item Description Qty.
  • Page 19: Handlebar Assembly

    Handlebar Assembly Tools Required: • Phillips screwdriver • 5 mm Allen wrench • 6 mm Allen wrench Time: 30 minutes (per Handlebar) Remove Monocolumn Shrouds 1. Pull the right monocolumn shroud up to remove it from the left monocolumn shroud. The right monocolumn shroud is clipped to the left monocolumn shroud.
  • Page 20 Item Description Qty. Frame Shroud, Right M6 X 16 Phillips Screw Frame Shroud, Left Remove Seat Post 1. Use a Phillips screwdriver to remove the two screws located on the back of the seat post. 2. Use a Phillips screwdriver to remove the two screws located on the front of the seat post. 3.
  • Page 21 2. Use a 5mm ball end hex key to remove the upper bolt in the upright of the frame. Remove the seat rack from the frame. Description Qty. M8 X 10 Hex Screw Frame, Upright Seat Rack 3. Reinstall the seat rack Description Qty.
  • Page 22: Route Generator

    Route Generator Cables 1. Use cable ties to fasten generator cables in locations shown in image. Item Description Qty. Generator Cables Cable Ties 2. Wrap generator cables around ferrite (2x). Use tape to secure ferrite to base frame. 3. Plug cables into PCB board. Description Qty.
  • Page 23: Troubleshooting

    6. Troubleshooting Knowledge Base Knowledge Base for more detailed information. Troubleshooting the Polar ® Heart Rate Chest Strap Heart rate reading is erratic or absent entirely Probable Cause Corrective Action Belt transmitter electrodes are not wet enough to pick up Wet the belt transmitter electrodes.
  • Page 24: Software

    7. Software Refer to Console Service Manual This product uses multiple consoles. Refer to the specific Console Service Manual for more detailed information. List of consoles are found in the Related Products section of the Introduction chapter. Page 22 of 37...
  • Page 25: Diagnostics

    8. Diagnostics Refer to Console Service Manual This product uses multiple consoles. Refer to the specific Console Service Manual for more detailed information. List of consoles are found in the Related Products section of the Introduction chapter. Page 23 of 37...
  • Page 26: Error Code List

    9. Error code list Error codes notify user of a problem condition and are displayed on the console. Error codes can also help to indicate the part of the unit most likely to be causing the problem. Refer to Console Service Manual This product uses multiple consoles.
  • Page 27: Network Information

    10. Network Information Refer to Console Service Manual This product uses multiple consoles. Refer to the specific Console Service Manual for more detailed information. List of consoles are found in the Related Products section of the Introduction chapter. Page 25 of 37...
  • Page 28: Schematics Online References

    • https://www.lftechsupport.com access technical documentation and part manuals for Life Fitness, Hammer Strength, and ICG. • http://www.lifefitness.com/parts service parts ordering for Life Fitness, Cybex, SCIFIT, Hammer Strength, and ICG products along with warranty parts ordering and technician requests. • https://lfworld.lifefitness.com easy to find Knowledge Base articles with answers to frequently asked questions and product support documentation for Life Fitness, Cybex, SCIFIT, Hammer Strength, and ICG.
  • Page 29 Item Description WDB-009 CABLE ASSY: CAT5E; V2 WDB-010 CABLE: POWER, RCB TO PANEL, 5A, UPRIGHT BIKE Page 27 of 37...
  • Page 30: Integrity X And C Consoles

    Integrity X and C Consoles Schematic Item Description WDI-001 CABLE: LIFEPULSE ELECTRODES WDI-002 CABLE: LIFEPULSE TO ELECTRODE WDI-003 CABLE: CONSOLE TO BASE KEYPADS Page 28 of 37...
  • Page 31: Discover Console

    Discover Console Schematic Item Description WDD001 CABLE: DISCOVER TO HERCULES ADAPTOR, UPRIGHT BIKE WDD-002 KEYPAD: UP, DOWN (DELUXE BASE ONLY) WDD-003 CABLE: LIFEPULSE ELECTRODES WDD-004 CABLE: LIFEPULSE TO ELECTRODE WDD-005 CBL-ASSY: JMPR;OUTLET/GRND B Page 29 of 37...
  • Page 32: Led Chart Knowledge Base

    12. LED Chart Knowledge Base Knowledge Base for more detailed information. Page 30 of 37...
  • Page 33: Sib Connectors Integrity

    SIB Connectors Integrity Non-Treadmill NOTE: Always ensure that the software is up to date before beginning troubleshooting. Update the software and restart the unit if software is an old version. SIB Connectors Connector Description Not Used Engineering use only Power to Console External Power Supply Input Battery Input Comm to Console...
  • Page 34 Connector P3 This connector is a ten position MiniFit that provides power to the console. Pin # Description Pushbutton signal from the console, turns on the board Voltage to TV Ground Voltage to Console Low power voltage Ground Voltage to Console Ground Connector P4 This connector is a four position Minifit connector that connects to the optional external power supply.
  • Page 35 Connector P7 This connector is a six position Microfit Jr. connector that provides power to a lift motor on Arc Trainer product only. Pin # Description Direction Signal Motor Power Motor Power Ground Ground Position Signal Connector P8 This connector is not currently used. Connector P9 This connector is for engineering use only.
  • Page 36: Sib Led's Integrity

    SIB LED's Integrity Non-Treadmill NOTE: Always ensure that the software is up to date before beginning troubleshooting. Update the software and restart the unit if software is an old version. Correctly Operating SIB Color Normal Condition Indicates Green Flashing Rapidly Communication with the console On when pedaling Hybrid mode activated...
  • Page 37: Glossary

    13. Glossary Connectors Electrical plugs used to connect wiring into electrical component. Liquid Crystal Display - Thin, flat electronic visual display that uses the light modulating properties of liquid crystals. Light Emitting Diode - LED's provide display functionality and are commonly used for indicator lights. Lifepulse ™...
  • Page 38: Warranty

    14. Warranty What is Covered This Life Fitness Family of Brands commercial exercise equipment product is warranted to be free of all defects in material and workmanship. Who is Covered The original purchaser or any person receiving the product as a gift from the original purchaser. Warranty will be voided on subsequent transfers.
  • Page 39: Changes In Warranty Not Effects Of State Laws

    servicing your country (contact information found at the front of this manual) or visit the applicable local Life Fitness website to receive the specific warranty information for your country. Changes in Warranty Not Authorized No one is authorized to change, modify or extend the terms of this limited warranty. Effects of State Laws This warranty gives you specific legal rights, and you may have other rights which vary from state to state and country by country.

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