Aplisens APCE-2000G User Manual
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Aplisens APCE-2000G User Manual

Smart pressure transmitter, smart differential pressure transmitter
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DTR.APCE.APRE.02
(ENG)
APLISENS
MANUFACTURE OF PRESSURE TRANSMITTERS
AND CONTROL INSTRUMENTS
USER'S MANUAL
SMART PRESSURE TRANSMITTER
type: APCE-2000, APCE-2000G
SMART DIFFERENTIAL PRESSURE TRANSMITTER
type:
APRE-2000, APRE-2000G
Edition D5
WARSAW MARCH 2020
APLISENS S.A. 03-192 Warszawa, ul. Morelowa 7
tel. +48 22 814 07 77; fax +48 22 814 07 78
www.aplisens.pl, e-mail: aplisens@aplisens.pl

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Summary of Contents for Aplisens APCE-2000G

  • Page 1 SMART PRESSURE TRANSMITTER type: APCE-2000, APCE-2000G SMART DIFFERENTIAL PRESSURE TRANSMITTER type: APRE-2000, APRE-2000G Edition D5 WARSAW MARCH 2020 APLISENS S.A. 03-192 Warszawa, ul. Morelowa 7 tel. +48 22 814 07 77; fax +48 22 814 07 78 www.aplisens.pl, e-mail: aplisens@aplisens.pl...
  • Page 2 Installation of intrinsic safety versions should be performed with particular care, in accordance with the regulations and standards applicable to that type of installation. Changes to the products manufacturing documentation may forestall a paper user updating. Current Instruction Manual is available at Producer http. on www.aplisens.pl...

  • Page 3: Table Of Contents

    DIFFERENTIAL PRESSURE TRANSMITTER WITH TWO REMOTE DIAPHRAGM SEALS EXAMPLES . 13. APRE-2000 DIFFERENTIAL PRESSURE TRANSMITTER WITH DIRECT DIAPHRAGM SEAL AND REMOTE DIAPHRAGM SEAL . 14. APCE-2000G P APRE-2000G D RESSURE TRANSMITTER AND IFFERENTIAL PRESSURE TRANSMITTER FOR LOW ................................29 RANGES .
  • Page 4 Ex VERSIONS 1. Introduction 1.1. This “Appendix Ex.02” applies only to the APCE-2000, APCE-2000G, APRE-2000, APRE-2000G, intrinsically safe (Exi) transmitters designed in accordance with ATEX Directive, provided with the rating plate as specified in section and information about Exi design in the Product Certificate.
  • Page 5 DTR.APCE.APRE.02 (ENG) Appendix Ex.02 Table 1 Pi [W] Ta [ºC] Temperature class 0.75 T4, group I T4, group I - Version of transmitter with surge arrester, marked on the plate “Version SA”, does not meet the requirements of Section 10,3 of the EN 60079-11 (500Vrms). This must be taken into account when installing the equipment.
  • Page 6 DTR.APCE.APRE.02 (ENG) Appendix Ex.02 6. How to connect Ex transmitters Connection between transmitter and other devices in the measuring loop should be made in accordance with the requirements of intrinsically safe standards and instructions for use in hazard areas. Non-compliance with the intrinsic safety requirements may cause the transmitter to explode and hazard to human safety and health.

  • Page 7: Introduction

    (ENG) 1. INTRODUCTION 1.1. This User Manual is intended for users of APCE–2000, APCE-2000G smart pressure transmitters, APRE–2000, APRE–2000G smart differential pressure transmitters. The instruction contains the data and guidelines necessary to understand the functioning of the transmitters and how to operate them.

  • Page 8: Technical Data

    Communication via HART transmission protocol and signal 4…20 mA. For this purpose KAP-03, KAP-03Ex communicator or APLISENS converters: HART/RS232 or HART/USB Converter, or other HART converter and your PC with Report 2 program (see p.10.2.4). Resistance required for HART communication min.240...
  • Page 9 DTR.APCE.APRE.02 (ENG) 5.1.2. APCE..., APRE..Permitted environmental conditions Operating temperature range -40ºC ÷ 85ºC (ambient temperature) – for APCE... Exi version -40ºC ÷ 80ºC (ambient temperature) – for APCE... -25ºC ÷ 85ºC (ambient temperature) – for APRE... Exi version -25ºC ÷ 80ºC (ambient temperature) – for APRE... -30ºC ÷...

  • Page 10: Apce-2000 - Measurement Ranges And Metrological Parameters

    DTR.APCE.APRE.02 (ENG) 5.2. APCE-2000 - Measurement ranges and metrological parameters. 5.2.1. APCE-2000, Measurement ranges Nominal measuring range Overpressure limit Minimum set range Rangeability  (FSO*) (without hysteresis) 0...1000bar (0...100MPa) 10bar (1MPa) 100:1 1200bar (120MPa) 0...600bar (0...60MPa) 6bar (600kPa) 100:1 1200bar (120MPa) 0...300bar** (0...30MPa) 3bar...

  • Page 11: Apre-2000 - Measurement Ranges And Metrological Parameters

    DTR.APCE.APRE.02 (ENG) 5.2.3. APCE-2000, Pressure Connectors M-type connector with M20x1.5 thread – see figure 5a; P-type connector with M20x1.5 thread – see figure 6a; CM30x2-type connector with flush diaphragm – see figure 7a; G1/2 -type connector with G1/2” thread – see figure 8a; GP -type connector with G1/2”...

  • Page 12: Apre-2000 With Two Diaphragm Seals. Measurement Ranges And Metrological Parameters

    DTR.APCE.APRE.02 (ENG) 5.4. APRE-2000 with two diaphragm seals. Measurement ranges and metrological parameters 5.4.1. APRE-2000 with two diaphragm seals. Measurement ranges Vertical Maximum configurable range dependent Nominal range Minimum set spacing of Static on the actual vertical spacing of range diaphragm pressure limit (FSO)

  • Page 13: Construction, Pressure Connectors, Electrical Connectors

    After processing, the digital signal is converted into an analogue 4÷20mA current signal, with a superimposed digital communication signal. For communication with the transmitter via analog signal line the Aplisens KAP communicator, or a PC computer meeting the requirements given in 10.2.4, is used.

  • Page 14: Place Of Installation Of Transmitters

    DTR.APCE.APRE.02 (ENG) 6.3. Casing, Electrical Connections APCE..., APRE... transmitters are cased in an Ø51 pipe with a PD (DIN 43650) or PZ type connector. 6.3.1. The PD type connector (figure 3) is located on the top of the casing (Ø51 pipe) and sealed with a rubber washer.

  • Page 15: Installation And Mechanical Connections

    DTR.APCE.APRE.02 (ENG) 7.4 Electrostatic hazards Plastic rating plate and teflon on the diaphragm seals are non-conductive layer applied on conductive surface. Transmitters in this version should be installed in locations with no possibility of electrostatic charging. In particular through contact with electrified dust falling or exhaled from devices operating nearby. For Exi version are valid data by Appendix Ex.02.

  • Page 16: Apre-2000G. Installation And Connections

    This effect can be reduced by ensuring that the lines run side by side. The APRE-2000G transmitter can also be fitted with an adapter (Figure 14) creating a C-type connector, designed for installation on a 3-valve or 5-valve manifold. Aplisens can also supply transmitters ready mounted on valves.

  • Page 17: Electrical Connection

    In the case of unprotected transmitters, external protective devices may be used, e.g. the UZ-2 system produced by Aplisens, or others. When the transmission lines are long, it is advantageous to use one protective device near the transmitter (or inside it), and another near entry points to other devices used in conjunction with it.

  • Page 18: Setting And Regulation

    The transmitter may also be calibrated, by taking readings with the input pressure controlled using a standard device. This process and zero-point adjustments are called “Calibration”. 10.2.4. Configuration and Calibration of the transmitter are carried out using an Aplisens KAP-03 communicator, certain HART communicators or a PC with HART/RS232 or HART/USB Converter and Aplisens Raport 2 software.
  • Page 19 DTR.APCE.APRE.02 (ENG) 10.2.5. Configuration of the APRE-2000 transmitters to measure the level, density of liquid and phase boundary...
  • Page 20 DTR.APCE.APRE.02 (ENG) KAP-03 an APRE-2000 the APRE-2000...

  • Page 21: Services And Spare Parts

    DTR.APCE.APRE.02 (ENG) 11. SERVICES AND SPARE PARTS. 11.1. Periodic service Periodic service should be made in accordance with the user regulations. During service, the pressure connectors should be checked for loose connections and leaks, the diaphragm seals should be checked for tarnishing and corrosion, and the electrical connectors should be checked with regard to tightness the state of the gaskets, packing glands, and.

  • Page 22: Guarantee

    The manufacturer reserves the right to make constructional and technological changes which do not lower the quality of the transmitters. 15.1. Related documents “KAP-03– Communicator Operating Manual” supplied with the Aplisens communicator. “Raport 2” software. “INTERVAL LINEARIZATION” software. 15.2. Related standards PN-EN 60529:2003 Degrees of protection provided by enclosures (IP Code).
  • Page 23 DTR.APCE.APRE.02 (ENG) (Terminals 1 and 2 to power supply/ of the PD-connector correspond Earthing terminal measurement to terminals 1 i 2 system of the PZ-connector). PD electrical connector DIN 43650 Fig. 2a Load resistance required for communication  (Ro > 240 Terminal 1 4÷20 mA Terminal 3...

  • Page 24: Fig . 3. Apce-2000 Transmitter With Pd Connector

    DTR.APCE.APRE.02 (ENG) Fig. 3. APCE-2000 transmitter with PD connector. Standard version HS version...

  • Page 25: Fig. 4. Apce-2000 Transmitter With Pz Connector

    DTR.APCE.APRE.02 (ENG) Fig. 4. APCE-2000 transmitter with PZ connector.

  • Page 26: Fig. 5. M-Type Connector With M20X1.5 Thread

    DTR.APCE.APRE.02 (ENG) Fig.5a. M-type connector Fig.5b. Socket for use with transmitters with M20x1.5 thread. with M-type connector. Fig.6a. P-type connector Fig.6b. Socket for use with transmitters with M20x1.5 thread. with P-type connector P. Fig.7a. CM30x2-type connector Fig.7b. Socket for use with Fig.7c.

  • Page 27: Fig. 8. G1/2" And G1" Process Connections

    DTR.APCE.APRE.02 (ENG) 24,5 -0.5 14,5 min. Fig.8a. G1/2-type connector Fig.8b. Socket for use with transmitters with G1/2" thread. with G1/2-type connector. 21,5 -0,2 min.10,5 Sealing: teflon 21,2 x 24,4 x 1,7 O-ring 15x2 20,5 -0,1 27-6kt. Fig.8c. CG1/2 -type connector Fig.8d.

  • Page 28: Fig. 9. Apre-2000 Differential Pressure Transmitter With P-Type Connector

    DTR.APCE.APRE.02 (ENG) PD electrical connector PZ electrical terminal (DIN 43650) IP65 IP66   Flat seal Straight connector with C type nut (by order) 94,5 Fig. 9. APRE-2000 differential pressure transmitter with P-type connector.

  • Page 29: Ig . 10. Apre-2000 Differential Pressure Transmitter With Type Vented Covers

    DTR.APCE.APRE.02 (ENG) Fig. 10. APRE-2000 differential pressure transmitter with C type vented covers. Fig. 11. APRE-2000 differential pressure transmitter with a single direct diaphragm seal (examples).

  • Page 30: Fig . 12. Apre-2000 Differential Pressure Transmitter With Two Remote Diaphragm Seals ( Examples )

    DTR.APCE.APRE.02 (ENG) Fig. 12. APRE-2000 differential pressure transmitter with two remote diaphragm seals (examples). Fig. 13. APRE-2000 differential pressure transmitter with direct diaphragm seal and remote diaphragm seal (examples).

  • Page 31: Fig . 14. Apce-2000G Pressure Transmitter And Apre-2000G Differential Pressure Transmitter For Low Ranges

    An example with PZ type electrical connector. b) APRE-2000G transmitter – economical version with PCV type process connector. c) APCE-2000G, APRE-2000G transmitter – with GP or P type process connector (G1/2” or M20x1.5 thread).

  • Page 32: Fig . 15. Additional Equipment For Fitting Of Pressure Transmitters

    DTR.APCE.APRE.02 (ENG) Fig. 15. Additional equipment for fitting of pressure transmitters.

  • Page 33: Fig . 16. Example : How To Install The Apre-2000 Transmitters With Remote Diaphragm

    APRE-2000 transmitter with PD or PZ-type connector  Tube Assembly Kit ("Fastener Ø25" made by APLISENS) for fitting differential pressure transmitters with P-type connector on a Ø25 pipe. see catalogue cards "Fitting accessories". Fig. 16. Example: how to install the APRE-2000 transmitters with remote diaphragm.

  • Page 34: Fig . 18. Example : How To Install The Apre-2000 Transmitter With A Valve Manifold To A Wall

    DTR.APCE.APRE.02 (ENG) „U”-type handle made from 3 mm metal sheet, for mounting the valve manifold. Fig. 18. Example: how to install the APRE-2000 transmitter with a valve manifold to a wall.

This manual is also suitable for:

Apce-2000Apre-2000Apre-2000gApr-2200alwApre-2200Apce-2000pd ... Show all

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