Aplisens APCE-2000 User Manual

Aplisens APCE-2000 User Manual

Smart pressure transmitter, smart differential pressure transmitter
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DTR.APCE.APRE.02
(ENG)
APLISENS
MANUFACTURE OF PRESSURE TRANSMITTERS
AND CONTROL INSTRUMENTS
USER'S MANUAL
SMART PRESSURE TRANSMITTER
type: APCE-2000, APCE-2000G
SMART DIFFERENTIAL PRESSURE TRANSMITTER
type:
APRE-2000, APRE-2200, APRE-2000G
Edition D4
WARSAW FEBRUARY 2019
APLISENS S.A. 03-192 Warszawa, ul. Morelowa 7
tel. +48 22 814 07 77; fax +48 22 814 07 78
www.aplisens.pl, e-mail: aplisens@aplisens.pl

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Summary of Contents for Aplisens APCE-2000

  • Page 1 SMART PRESSURE TRANSMITTER type: APCE-2000, APCE-2000G SMART DIFFERENTIAL PRESSURE TRANSMITTER type: APRE-2000, APRE-2200, APRE-2000G Edition D4 WARSAW FEBRUARY 2019 APLISENS S.A. 03-192 Warszawa, ul. Morelowa 7 tel. +48 22 814 07 77; fax +48 22 814 07 78 www.aplisens.pl, e-mail: aplisens@aplisens.pl...
  • Page 2 Installation of intrinsic safety versions should be performed with particular care, in accordance with the regulations and standards applicable to that type of installation. Changes to the products manufacturing documentation may forestall a paper user updating. Current Instruction Manual is available at Producer http. on www.aplisens.pl...
  • Page 3: Table Of Contents

    IDENTIFYING MARKS. ORDERING PROCEDURE ................5 TECHNICAL DATA..........................6 5.1. APCE..., APRE... - C ........................6 OMMON PARAMETERS 5.2. APCE-2000 - M ..............7 EASUREMENT RANGES AND METROLOGICAL PARAMETERS 5.3. APRE-2000 - M ..............8 EASUREMENT RANGES AND METROLOGICAL PARAMETERS 5.4.
  • Page 4: I. Appendix Ex.02

    Ex VERSIONS 1. Introduction 1.1. This “Appendix Ex.02” applies only to the APCE-2000, APCE-2000G, APRE-2000, APRE-2200, APRE-2000G, APR-2000Y intrinsically safe (Exi) transmitters designed in accordance with ATEX Directive, provided with the rating plate as specified in section and information about Exi design in the Product Certificate.
  • Page 5 DTR.APCE.APRE.02 (ENG) Appendix Ex.02 Table 1 Pi [W] Ta [ºC] Temperature class 0.75 T4, group I T4, group I - Version of transmitter with surge arrester, marked on the plate “Version SA”, does not meet the requirements of Section 10,3 of the EN 60079-11 (500Vrms). This must be taken into account when installing the equipment.
  • Page 6 DTR.APCE.APRE.02 (ENG) Appendix Ex.02 6. How to connect Ex transmitters Connection between transmitter and other devices in the measuring loop should be made in accordance with the requirements of intrinsically safe standards and instructions for use in hazard areas. Non-compliance with the intrinsic safety requirements may cause the transmitter to explode and hazard to human safety and health.
  • Page 7: Introduction

    It includes essential recommendations concerning installation and use, as well as emergency procedures. 1.2. Technical data for the diaphragm seals for the APCE-2000, APRE-2000, APRE-2200 transmitters are contained in the catalogue cards “DIAPHRAGM SEALS”.
  • Page 8: Technical Data

    ) Appendix Ex.02. (ENG 4.3. The rating plates of APCE-2000, APRE-2000 transmitters in versions compliant with the PED pressure directive contain the notified body number 0062 next to the CE mark, as well as the designations of certificates number H1, maximum allowable pressure PS, test pressure PT, maximum/minimum allowable temperature TS –...
  • Page 9: Apce-2000 - Measurement Ranges And Metrological Parameters

    5.1.4. APCE..., APRE... Ingress Protection Rating of Case according to EN 60529 IP65 - PD type connector; IP66 - PZ type connector. 5.2. APCE-2000 - Measurement ranges and metrological parameters. 5.2.1. APCE-2000, Measurement ranges Nominal measuring range Overpressure limit...
  • Page 10: Apre-2000 - Measurement Ranges And Metrological Parameters

    5.2.3. Metrological Parameters APCE-2000 for PED version APCE-2000 transmitters, in the PED pressure directive versions, are produced with a measurement range in the interval from –1 bar to 400bar gage, or from 0 to 400 bar absolute, with the overpressure up to PS=440bar.
  • Page 11: Apre-2200, Measurement Ranges And Metrological Parameters

    DTR.APCE.APRE.02 (ENG) 5.3.2. APRE-2000, Metrological parameters Accuracy ± 0.1% for the basic range  accuracy for 3 years Long term stability  2 x accuracy for 5 years (for the nominal measuring range)  accuracy for 6 years HS version ...
  • Page 12: Apce-2000G, Apre-2000G, Measurement Ranges And Metrological Parameters

    After processing, the digital signal is converted into an analogue 4÷20mA current signal, with a superimposed digital communication signal. For communication with the transmitter via analog signal line the Aplisens KAP communicator, or a PC computer meeting the requirements given in 10.2.4, is used.
  • Page 13: Construction

    4...20mA output analog signal and produces a digital HART signal. 6.2.1. To the APCE-2000, sensing module transmitters may be installed the pressure connectors as in figures 5a, 6a, 7a, 8 or other. They are equipped with a diaphragm separating the internal part of the head from the medium 6.2.2.
  • Page 14: Low Ambient Temperature

    DTR.APCE.APRE.02 (ENG) 7.1.4. Attention should also be paid to possible installation faults which may lead to measurement errors, such as connections which are not tight, sediment blockage in lines which are too narrow, gas bubbles in a liquid line or liquid column in a gas line etc. 7.2.
  • Page 15: Apce

    This effect can be reduced by ensuring that the lines run side by side. The APRE-2000G transmitter can also be fitted with an adapter (Figure 14) creating a C-type connector, designed for installation on a 3-valve or 5-valve manifold. Aplisens can also supply transmitters ready mounted on valves.
  • Page 16: Electrical Connection

    In the case of unprotected transmitters, external protective devices may be used, e.g. the UZ-2 system produced by Aplisens, or others. When the transmission lines are long, it is advantageous to use one protective device near the transmitter (or inside it), and another near entry points to other devices used in conjunction with it.
  • Page 17: Setting And Regulation

    The transmitter may also be calibrated, by taking readings with the input pressure controlled using a standard device. This process and zero-point adjustments are called “Calibration”. 10.2.4. Configuration and Calibration of the transmitter are carried out using an Aplisens KAP-03 communicator, certain HART communicators or a PC with HART/RS232 or HART/USB Converter and Aplisens Raport 2 software.
  • Page 18 DTR.APCE.APRE.02 (ENG) 10.2.5. Configuration of the APRE-2200 transmitters to measure the level, density of liquid and phase boundary...
  • Page 19 DTR.APCE.APRE.02 (ENG)
  • Page 20: Services And Spare Parts

    DTR.APCE.APRE.02 (ENG) 11. SERVICES AND SPARE PARTS. 11.1. Periodic service Periodic service should be made in accordance with the user regulations. During service, the pressure connectors should be checked for loose connections and leaks, the diaphragm seals should be checked for tarnishing and corrosion, and the electrical connectors should be checked with regard to tightness the state of the gaskets, packing glands, and.
  • Page 21: Guarantee

    The manufacturer reserves the right to make constructional and technological changes which do not lower the quality of the transmitters. 14.1. Related documents “KAP-03– Communicator Operating Manual” supplied with the Aplisens communicator. “Raport 2” software. “INTERVAL LINEARIZATION” software. 14.2. Related standards PN-EN 60529:2003 Degrees of protection provided by enclosures (IP Code).
  • Page 22 DTR.APCE.APRE.02 (ENG) (Terminals 1 and 2 to power supply/ of the PD-connector correspond Earthing terminal measurement to terminals 1 i 2 system of the PZ-connector). PD electrical connector DIN 43650 Fig. 2a Load resistance required for communication  (Ro > 240 Terminal 1 4÷20 mA Terminal 3...
  • Page 23: Fig . 3. Apce-2000 Transmitter With Pd Connector

    DTR.APCE.APRE.02 (ENG) Fig. 3. APCE-2000 transmitter with PD connector. Standard version HS version...
  • Page 24: Fig. 4. Apce-2000 Transmitter With Pz Connector

    DTR.APCE.APRE.02 (ENG) Fig. 4. APCE-2000 transmitter with PZ connector.
  • Page 25: Fig. 5. M-Type Connector With M20X1.5 Thread

    DTR.APCE.APRE.02 (ENG) Fig.5a. M-type connector Fig.5b. Socket for use with transmitters with M20x1.5 thread. with M-type connector. Fig.6a. P-type connector Fig.6b. Socket for use with transmitters with M20x1.5 thread. with P-type connector P. Fig.7a. CM30x2-type connector Fig.7b. Socket for use with Fig.7c.
  • Page 26: Fig. 8. G1/2" And G1" Process Connections

    DTR.APCE.APRE.02 (ENG) 24,5 -0.5 14,5 min. Fig.8a. G1/2-type connector Fig.8b. Socket for use with transmitters with G1/2" thread. with G1/2-type connector. 21,5 -0,2 min.10,5 Sealing: teflon 21,2 x 24,4 x 1,7 O-ring 15x2 20,5 -0,1 27-6kt. Fig.8c. CG1/2 -type connector Fig.8d.
  • Page 27: Fig. 9. Apre-2000 Differential Pressure Transmitter With P-Type Connector

    DTR.APCE.APRE.02 (ENG) PD electrical connector PZ electrical terminal (DIN 43650) IP65 IP66   Flat seal Straight connector with C type nut (by order) 94,5 Fig. 9. APRE-2000 differential pressure transmitter with P-type connector.
  • Page 28: Ig . 10. Apre-2000 Differential Pressure Transmitter With Type Vented Covers

    DTR.APCE.APRE.02 (ENG) Fig. 10. APRE-2000 differential pressure transmitter with C type vented covers. Fig. 11. APRE-2000 differential pressure transmitter with a single direct diaphragm seal (examples).
  • Page 29: Fig . 12. Apre-2200 Differential Pressure Transmitter With Two Remote Diaphragm Seals ( Examples )

    DTR.APCE.APRE.02 (ENG) Fig. 12. APRE-2200 differential pressure transmitter with two remote diaphragm seals (examples). Fig. 13. APRE-2200 differential pressure transmitter with direct diaphragm seal and remote diaphragm seal (examples).
  • Page 30: Fig . 14. Apce-2000G Pressure Transmitter And Apre-2000G Differential Pressure Transmitter For Low Ranges

    DTR.APCE.APRE.02 (ENG) Fig. 14. APCE-2000G Pressure transmitter and APRE-2000G Differential pressure transmitter for low ranges. a) APRE-2000G transmitter – industrial version with C type process connector to mount together with a valve manifold or weldable impulse line connectors. An example with PZ type electrical connector. b) APRE-2000G transmitter –...
  • Page 31: Fig . 15. Additional Equipment For Fitting Of Pressure Transmitters

    DTR.APCE.APRE.02 (ENG) Fig. 15. Additional equipment for fitting of pressure transmitters.
  • Page 32: Fig . 16. Example : How To Install The Apre-2200 Transmitters With Remote Diaphragm

    APRE-2200 transmitter with PD or PZ-type connector  Tube Assembly Kit ("Fastener Ø25" made by APLISENS) for fitting differential pressure transmitters with P-type connector on a Ø25 pipe. see catalogue cards "Fitting accessories". Fig. 16. Example: how to install the APRE-2200 transmitters with remote diaphragm.
  • Page 33: Fig . 18. Example : How To Install The Apre-2000 Transmitter With A Valve Manifold To A Wall

    DTR.APCE.APRE.02 (ENG) „U”-type handle made from 3 mm metal sheet, for mounting the valve manifold. Fig. 18. Example: how to install the APRE-2000 transmitter with a valve manifold to a wall.

This manual is also suitable for:

Apce-2000gApre-2000Apre-2000gApre-2200

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