Aplisens APC-2000ALW User Manual
Pressure transmitters
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Summary of Contents for Aplisens APC-2000ALW
- Page 1 EN.IO.APC.ALW.MID Revision 01.A.002 NOVEMBER 2022 USER’S MANUAL APC-2000ALW PRESSURE TRANSMITTERS Version in accordance with EN 12405-1: 2018 Standard APLISENS S.A., 03-192 Warsaw, Morelowa 7 St. tel. +48 22 814 07 77; fax +48 22 814 07 78 www.aplisens.com, e-mail: export@aplisens.com...
- Page 2 − possible mechanical impacts, excessive shocks and vibration; − excessive temperature fluctuation; − water vapour condensation, dusting, icing. Changes made to the manufacturing of products may be introduced before the paper version of the manual is updated. The up-to-date manuals are available on the manufacturer’s website: www.aplisens.com.
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Page 3: Table Of Contents
EN.IO.APC.ALW.MID TABLE OF CONTENTS 1. INTRODUCTION ..................5 1.1. Purpose of the document .................... 5 1.2. Trademarks ......................... 5 1.3. Definitions and abbreviations ..................6 1.4. Transmitter set range ....................6 2. SAFETY ...................... 7 3. TRANSPORT AND STORAGE ..............7 3.1. - Page 4 EN.IO.APC.ALW.MID 9.3. Correction of impact of transmitter mounting position on site – pressure reset ..20 9.4. Sealing of the transmitters..................21 9.5. Pressure measurements ................... 21 10. MAINTENANCE ..................23 10.1. Periodic inspections ....................23 10.2. Non-periodic inspections ................... 23 10.3.
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Page 5: Introduction
INTRODUCTION 1.1. Purpose of the document The subject of manual are APC-2000ALW smart pressure transmitters, used for gas conversion de- vices 2 type, accorded with EN12405-1:2019 Standard, harmonized to Directive 2014/32/UE (MID), hereinafter referred jointly to as the transmitters. The manual applies to the flameproof Exd, intrinsi- cally safe Exi and PED versions. -
Page 6: Definitions And Abbreviations
EN.IO.APC.ALW.MID 1.3. Definitions and abbreviations Table 1. Definitions and abbreviations. Item Abbr. Meaning "Lower Range Value" – the value of the set range expressed in physical units corresponding to the current of 4,000 mA, i.e. 0% of the output setpoint. Exceeding the LRV limit, with the MID blockade on, makes the generation of alarm signals by the transmitter, and on the main display the undEr inscription will be showed. -
Page 7: Safety
GUARANTEE General terms and conditions of guarantee are available on the manufacturer's website: www.aplisens.com/ogolne_warunki_gwarancji The guarantee shall be repealed if the device is used against its intended use, or failure to comply with user’s manual or interference with the structure of the device. -
Page 8: Identification
EN.IO.APC.ALW.MID IDENTIFICATION 5.1. Manufacturer’s address APLISENS S.A. 03-192 Warsaw Morelowa 7 St. Poland 5.2. Transmitter identification The transmitter is labelled with rating plates with data as shown below: ATEX Certification marking Figure 2.Transmitter nameplate. 5.3. CE mark, declaration of conformity The device has been designed to meet the highest safety standards, has been tested and has left the factory in a condition that is safe for operation. -
Page 9: Examples Of Transmitter Installation
EN.IO.APC.ALW.MID 6.1.1. Examples of transmitter installation Figure 3. Examples of pressure transmitter installation. ELECTRICAL CONNECTION 7.1. Cable connection to transmitter internal terminals All connection and installation operations shall be performed with disconnected supply voltage and other external voltages, if used. Failure to provide proper connection of the transmitter may result in danger. -
Page 10: Connection Of Transmitter With The Option Of Using Local Hart Communication
EN.IO.APC.ALW.MID Housing. Jumper for local HART communication. Internal ground terminal. External ground terminal. Transmitter power terminals, 4…20 mA current loop. Ammeter connection terminals for uninterruptible current measurement (optional). Figure 4. Electrical connection to transmitter. In hazardous zone, do not unscrew the housing covers after connecting the Exd flameproof transmitter to the power source. - Page 11 PARAMETERS, containing important in- formation related to the installation of intrinsically safe and flameproof versions of the trans- mitter. The converter may also be operated using Aplisens Mobile Configurator installed on smartphones with Android system and connected using wireless communication. ®...
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Page 12: Transmitter Power Supply
0,5 to 5 mm 7.2.4. Cabling specification Aplisens S.A. recommends using two-wire screened twisted pair cable. The outer diameter of the ca- ble shell from 5 to 9 mm is recommended. Exemplary cable types are presented in the table below. -
Page 13: Shielding, Equipotential Bonding
EN.IO.APC.ALW.MID The maximum resistance value in the power circuit (along with the power cables resistance) is de- fined by the formula: where U – voltage at the supply terminals of the 4…20 mA current loop [V]. Umin – minimum supply voltage of transmitter ➔... - Page 14 EN.IO.APC.ALW.MID Figure 7. Rotation of the housing, change of display position and access to buttons. 1. Screw. 2. Transmitter housing. 3. Front cover. 4. Buttons. In hazardous zone, do not unscrew the housing covers after connecting the Exd flameproof transmitter to the power source. The LCD has three primary information fields identified in the figure below as LCD1, LCD2, LCD3.
- Page 15 EN.IO.APC.ALW.MID LCD2 field: The LCD2 field is used mainly to display floating point decimal values in a unit displayed on LCD3. In some cases, other messages may be displayed: − ERROR in case of some operating errors or failure diagnosed in the transmitter, error/failure number Exxxx will appear on LCD2, the ERROR message will be displayed on LCD3.
- Page 16 EN.IO.APC.ALW.MID RESET transmitter hot restart software menu. LCD1VR menu for selection of the type of measurement displayed on LCD1. LCD2VR menu for selection of the type of measurement displayed on LCD2. LCD2DP menu for selecting position of comma/decimal point. FACTOR return to factory values menu.
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Page 17: Local Buttons
EN.IO.APC.ALW.MID message displayed on LCD3. It is displayed if: − a user tried to perform an operation that is disabled or unavailable. It may be caused by: − ER_L16 attempting to access the local setpoint change MENU when the access to the local MENU is disabled;... -
Page 18: Structure Of Local Setpoints Menu
EN.IO.APC.ALW.MID 8.5. Structure of local setpoints MENU Press and hold any of 3 buttons for 4 seconds. When navigating in the area of the active local MENU, holding the button required to trigger the action is minimum 1 second. Continuous pressing of the ↑ or ↓ button results in scrolling of the MENU posi- tions every 1 second. -
Page 19: Remote Configuration Of Setpoints (Hart 5)
− Aplisens S.A. KAP-03, KAP-03Ex communicator (HART 5 only); − communicators from other companies, including those using DDL and DTM libraries; − PC computers equipped with HART modem (e.g. HART/USB converter by Aplisens S.A.) with Windows7 or Windows10 operating system with installed Raport 2;... -
Page 20: Configuration Of Operating Mode
EN.IO.APC.ALW.MID Operating range Figure 9. Set range current, saturation currents, alarm currents of transmitters. 1 - Set 4…20 mA current area is corresponding to setpoint 0...100% of the process output. 2 - Lower saturation current of 3,800 mA for NAMUR mode. 3 - Lower saturation current of 3,900 mA for NORMAL mode. -
Page 21: Sealing Of The Transmitters
EN.IO.APC.ALW.MID For Exd type transmitters, opening the housing cover in the hazardous zone in order to use the local setpoint change MENU is forbidden. 9.4. Sealing of the transmitters The transmitters are sealed according to the regulations in the place / country of using. The manufacturer seals the side covers and the sensor as well as the nameplate, if it is made of met- al. - Page 22 EN.IO.APC.ALW.MID Maximum permissible error (according to EN12405-1:2018) (calculated in relation to the measured value) − : (-25º ÷ 55ºC) ≤ 0,5% at the rated temperature range − at reference conditions ≤ 0,2% − long-term stability / 5 years ≤ 0,5% For the clearing needs, in accordance with Directive 2014/32/EC, should be used one of the two metrological checked transmitter output signals: digital HART signal or loop cur- rent signal.
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Page 23: Maintenance
EN.IO.APC.ALW.MID 10. MAINTENANCE 10.1. Periodic inspections Periodic inspections shall be carried out in accordance with applicable standards. During the inspec- tion, the condition of the pressure (absence of loosened elements and leaks) and electrical (check of connections reliability and condition of gaskets and glands) connectors, condition of separating dia- phragms (tarnish, corrosion) and stability of fixing of the housing and mounting bracket (if used) shall be checked. -
Page 24: Explosionproof Parameters
EN.IO.APC.ALW.MID EXPLOSIONPROOF PARAMETERS 11.1. Transmitters with Exd protection. Transmitters are made in accordance with the requirements of the following standards: EN IEC 60079-0-2018-09, EN 60079-1:2014-12, EN 60079-11:2012, EN 60079-31:2014-10, EN 60079-26:2015-04. 11.2. Transmitter explosion-proof marking Transmitters can operate in potentially explosive areas, in accordance with the assigned marking (feature) of explosion-proof construction: II 1/2 G Ex ia/db IIC T6/T5 Ga/Gb KDB 08 ATEX 224X... -
Page 25: Table 3. List Of Cable Glands
EN.IO.APC.ALW.MID List of cable glands. Table 3. Other Type Producer Screw Feature Certificate No. markings M20x1.5 Exd IIC Gb 501/423 Hawke International CML 19ATEX1167X (1/2” NPT) Extb IIIC Db M20x1.5 Exd IIC Gb 501/421 Hawke International CML 19ATEX1167X (1/2” NPT) Extb IIIC Db M20x1.5 Exd IIC Gb... - Page 26 EN.IO.APC.ALW.MID Flameproof joints. Figure 12. 11.6. Transmitters with Exi protection. Transmitters are made in accordance with the requirements of the following standards: EN IEC 60079-0: 2018, EN 60079-11: 2012, EN 50303: 2000. 11.7. Transmitter explosion-proof marking Transmitters can work in potentially explosive atmospheres in accordance with the marking of the type of explosion-proof structure: II 1/2G Ex ia IIC T4/T5 Ga/Gb FTZÚ...
- Page 27 EN.IO.APC.ALW.MID The principle of feeding from a source with a trapezoidal characteristic. If Uo < then U parameters are interrelated as follows: If Uo < then U parameters are interrelated as follows: –U ≤ 1/2U Rw = dla U For power supply with a rectangular output characteristic -25ºC ...
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Page 28: Scrapping, Disposal
EN.IO.APC.ALW.MID SCRAPPING, DISPOSAL Worn or damaged devices shall be scrapped in accordance with WEEE Directive (2012/19/EU) on waste electrical and electronic equipment or returned to the manufactur- HISTORY OF REVISIONS Revision Document revision Description of changes 01.A.001/2022.10 Initial document version. Prepared by DBFD. 01.A.002/2022.11 Addition of the measuring range.
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