Table of Contents
Advertisement
The Designer Series & P7 Industrial
2.0 assembly
2.1 vertical tracks
a) All the Vertical Straight tracks
Confirm the measurement matches calculation in 1.4.2.
b) Affix the small angle jamb brackets
angle
E
to the straight track
and wiz nuts, noting the distance required from the wall to
the track as shown in Fig 2.1.1. Further adjustment may be
required, depending on type of structure.
c) Connect the horizontal bracket
E
/
domed head bolts and wiz nut in top corner of
using a
1
4
the "V".
NOTE: The small angle jamb brackets and the short top track
angle, provide adjustable slots to move the track out from the wall. For larger doors over 2400mm high
one bracket is placed at the bottom and the second backet placed approximately midway.
2.2 bottom panel
NOTE: Refer to appendix if installing a taper or rear torsion system as this requires a different hanger.
a) Open up the pack of door panels, making sure the bottom panel (weather strip seal on the bottom of the panel
and bottom hinge hole) is on top of the pack. Start with the bottom panel.
b) For single end stile doors; Place the axles plate
hanger
R
onto the bottom hanger
secure onto the bottom panel as shown in Fig
2.2.1a using six (6) tek screws. NOTE: Bottom
panel bracket
Y
needed only on some doors.
For double end stile large doors: Place the bottom
HD hanger
S
and secure onto the bottom panel as
shown in Fig 2.2.1 using nine (9) tek screws.
Apply general purpose grease to all axles
tip
before fitting them.
c) Slide the wheel axle
hanger
R
Fig 2.2.1a or bottom HD hanger
Fig 2.2.1.
Do not unwind lifting cable until specified
tip
to do so.
d) For single end stile doors; Push the end of each lifting
cable
N
, onto the bottom hanger, followed by a
washer
H
and secure with a snap pin
For double end stile large doors: Push the end of
each lifting cable
N
, onto the panel side pin of the
bottom hanger and secure with a snap pin
outside of the pin in Fig 2.2.1.
e) To attach hinge
P
to the top of the panel, align the
edges of the hinge with the vertical grooves in every
door stile. Position the hinge as shown and affix with
(2) tek screws (Fig 2.2.1b).
f) Before placing 2 end hinges
in wheel axle
M
through the axle spacer
g) The fixings must align with the vertical grooves in the stile then, secure both end hinges
shown in Fig 2.2.1d. NOTE: Once the panel is in place the hinged hangers
panels are parallel to the opening.
Ensuring the hinges are horizontally aligned across the panel will
tip
provide a smoother door operation.
installation instructions
™
F
E
D
are cut to length in factory.
G
and short top track
D
using 6 x
1
/
flat head bolts
4
F
to the short top track angle
S
and
M
through the axle plate
S
T
Fig 2.2.1a.
T
to the
Q
at either end of the panel, remove the 2 axle plates
W
and onto the axle plates
70mm
D
Fig: 2.1.1
left hand track shown
ii
W
M
Q
Fig: 2.2.1c
N
S
M
Fig: 2.2.1
ii
for each end and put aside for later (Fig 2.2.1c).
Q
G
oil hole to
the top
Fig: 2.2.1d
R
M
S
T
H
N
ii
and screws from each hinge. Slide
Q
with eight (8) tek screws as
can be adjusted if needed to ensure the
7
40mm
P
Fig: 2.2.1b
Y
T
Fig: 2.2.1a
Advertisement
Table of Contents
