Flush Mounting The Keypad - Teledyne JCU-3 Installation & Operation Instructions

8.3 Flush mounting the keypad

Flush mounting provides a sleek installation where the product and dash are
flush, with only the buttons and Rotary controller protruding from the dash.
Flush mounting requires the mounting surface to be rebated.
1. Check the selected location for the unit. A clear, flat area with suitable
clearance behind the panel is required.
2. Before modifying the mounting surface, refer to the dimensions supplied
in this document to ensure there is enough space for the unit and all
cables.
3. Fix the supplied mounting template to the selected location, using
masking or self adhesive tape.
4. Drill 4 holes as indicated on the mounting template to accept the fixings.
5. Using a suitable hole saw (the size and position is indicated on the
template), make a hole in each corner of the cut-out area.
6. Using a suitable saw, cut along the inside edge of the cut-out line.
7. Using a Router, follow the Flush mount rebate line, to cut out a rebate to
the specified rebate depth, as indicated on the template.
Mounting
8. Ensure that the unit fits into the removed area and then remove rough
edges.
9. Place the supplied gasket onto the rear of the keypad, ensuring the
mounting holes are aligned.
10. Connect the relevant cables to the unit.
11. Place the keypad into the rebate and secure using the fixings provided.
Note:
The appropriate tightening torque and drill bit size to use depends on the
thickness of the mounting surface and the type of material it is made from.
Note:
The supplied gasket provides a seal between the unit and a suitably flat
and stiff mounting surface or binnacle. The gasket should be used in all
installations. It may also be necessary to use a marine-grade sealant
if the mounting surface or binnacle is not entirely flat and stiff or has a
rough surface finish.
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