SEW-Eurodrive MOVIMOT CM3C DAC Series Operating Instructions Manual
  1. Manuals
  2. Brands
  3. SEW-Eurodrive Manuals
  4. Industrial Equipment
  5. MOVIMOT CM3C DAC Series
  6. Operating instructions manual

SEW-Eurodrive MOVIMOT CM3C DAC Series Operating Instructions Manual

Drive unit
Hide thumbs Also See for MOVIMOT CM3C DAC Series:
Table of Contents

Advertisement

Quick Links

Download this manual
*27803201_0423*
Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
Drive Unit
®
MOVIMOT
performance DAC
CM3C..DAC.. (AS-Interface)
Edition 04/2023
27803201/EN

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the MOVIMOT CM3C DAC Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for SEW-Eurodrive MOVIMOT CM3C DAC Series

Summary of Contents for SEW-Eurodrive MOVIMOT CM3C DAC Series

  • Page 1 *27803201_0423* Drive Technology \ Drive Automation \ System Integration \ Services Operating Instructions Drive Unit ® MOVIMOT performance DAC CM3C..DAC.. (AS-Interface) Edition 04/2023 27803201/EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Table of Contents Table of Contents General information........................  5 Structure of the safety notes ................... 5 ® Safety notes for MOVIMOT performance ................  6 Target group ........................ 6 Designated use ....................... 6 Functional safety technology .................. 7 Transportation/storage.................... 8 Creating a safe working environment ................ 9 Installation/assembly..................... 11 Protective separation .................... 11 Electrical installation ..................... 11...
  • Page 4 Table of Contents 6.10 Configuring the drive behavior at standstill (FCB 02, FCB 13, FCB 14) ....... 71 Operation..........................  72 Drive unit behavior in case of a voltage failure ............. 72 ® DynaStop  ........................ 72 Service .............................   73 Failures of the mechanical drive ................... 73 Resetting fault messages.................... 75 Description of status and operating displays .............. 75 Device replacement ...................... 80 Shutdown ........................ 83...

  • Page 5: General Information

    General information Structure of the safety notes General information Structure of the safety notes 1.1.1 Meaning of signal words The following table shows the graduation and meaning of the signal words in the warnings: Signal word Meaning Consequences if not observed Imminent danger Death or severe injuries  DANGER...

  • Page 6: Safety Notes For Movimot Performance

    ® Safety notes for MOVIMOT performance Target group ® Safety notes for MOVIMOT performance Target group Specialist for me- Any mechanical work may be performed only by adequately qualified specialists. Spe- chanical work cialists in the context of this documentation are persons who are familiar with the design, mechanical installation, troubleshooting, and maintenance of the product, and who possess the following qualifications: •...

  • Page 7: Functional Safety Technology

    ® Safety notes for MOVIMOT performance Functional safety technology 2.2.1 Hoist applications To avoid danger of fatal injury by falling hoists, observe the following points when us- ing the product in lifting applications: • The product is not designed for use as a safety device in lifting applications. •...

  • Page 8: Transportation/Storage

    ® Safety notes for MOVIMOT performance Transportation/storage Transportation/storage Inspect the shipment for damage as soon as you receive the delivery. Inform the ship- ping company immediately about any damage. If the product or the packaging is dam- aged, do not assemble, install, connect, or start up the product. If the packaging is damaged, the product itself may also be damaged.

  • Page 9: Creating A Safe Working Environment

    ® Safety notes for MOVIMOT performance Creating a safe working environment Creating a safe working environment Before you work on the product, ensure a safe working environment. Observe the fol- lowing basic safety note: 2.5.1 Performing work on the product safely Defective or damaged product Never install defective or damaged products.
  • Page 10 ® Safety notes for MOVIMOT performance Creating a safe working environment 2.5.2 Performing electrical work safely Observe the following information to perform electrical work safely: Electrical work may only be performed by a qualified electrician or an electronically in- structed person under the supervision of an electrician. Observe that the fact that the operation LED and other display elements are no longer illuminated does not indicate that the product has been disconnected from the supply system and no longer carries any voltage.

  • Page 11: Installation/Assembly

    ® Safety notes for MOVIMOT performance Installation/assembly • Ensure that the unit is de-energized. • Please also observe the labels and hazard symbols on the product. Installation/assembly Ensure that the product is installed and cooled in accordance with the regulations in the documentation.

  • Page 12: Magnetic Fields

    ® Safety notes for MOVIMOT performance Magnetic fields Depending on the degree of protection, products may have live, uninsulated, and sometimes moving or rotating parts as well as hot surfaces during operation. Never plug or unplug plug connectors while they are energized. Do not separate the connection to the product during operation.

  • Page 13: Device Structure

    Device structure Example nameplate and type designation of the drive unit Device structure Example nameplate and type designation of the drive unit ® 3.1.1 MOVIMOT performance DAC nameplate The following figure shows an example of a drive unit nameplate. The format of the type designation can be found in chapter entitled “Type designation ...”.
  • Page 14 Device structure Example nameplate and type designation of the drive unit ® 3.1.2 MOVIMOT performance DAC type designation The following table shows the type designation of the drive unit. Series 1. Gear unit KAF = Gear unit (+ design) Size 1. Gear unit Series 2.

  • Page 15: Electronics

    Device structure Electronics AZ2Z Option IV = Plug connector PK = Temperature sensor ® AZ2Z = Multi-turn encoder with MOVILINK DDI connection ® EZ2Z = Single-turn encoder with MOVILINK DDI connection PE = Electronics pressure compensation fitting BW1 = Integrated braking resistor BW1 BW2 = Integrated braking resistor BW2 ®...

  • Page 16: Example Nameplate And Type Designation Of Electronics

    Device structure Example nameplate and type designation of electronics Example nameplate and type designation of electronics 3.3.1 Inner nameplate of DAC.. electronics cover The following figure gives an example of a nameplate of the electronics cover. For the structure of the type designation, refer to chapter "Type designation of the electronics cover".
  • Page 17 Device structure Example nameplate and type designation of electronics 3.3.3 Type designation of DAC.. electronics cover The following table shows the type designation of the electronics cover: DAC Product family DAC = Electronics cover Direct AS-Interface Communication Type communication 1 = AS-Interface Connection configuration 0 = M12 plug connector on electronics cover (standard) Communication version...

  • Page 18: Markings

    Device structure Markings ® MOVIKIT version ® 000 = No MOVIKIT module loaded ex works Operating mode options B = Brake control C = Specific customer identification P = Customer-specific parameterization Markings The following table shows an example of the markings on the nameplate. The CE marking indicates compliance with the following European direc- tives: •...
  • Page 19 Device structure Markings 3.4.1 FS logo description The FS logo on the nameplate is based on the combination of safety-related compo- nents that is installed. The following FS logo variants are possible: Device with STO connection via terminals or plug connectors ®...

  • Page 20: Mechanical Installation

    Mechanical installation Installation notes Mechanical installation Installation notes Perform the following steps before installation:   WARNING!  Electric shock caused by dangerous voltages in the connection box. Severe or fatal injuries. De-energize the device. Pay attention to the 5 safety rules in chapter “Carrying out electrical work safely”.

  • Page 21: Setting Up The Drive Unit

    Mechanical installation Setting up the drive unit Setting up the drive unit 4.4.1 Notes Pay attention to the following information when installing the drive unit: • Perform the steps described in chapter "Installation notes"  (→  2  20) before in- stalling the drive unit: •...
  • Page 22 Mechanical installation Setting up the drive unit 4.4.3 Electronics cover Installing the electronics cover Install the electronics cover as follows:  WARNING! Risk of burns due to hot surfaces. Severe injuries. Let the device cool sufficiently before touching it. 2. NOTICE! Loss of the guaranteed degree of protection. Possible damage to prop- erty.
  • Page 23 Mechanical installation Setting up the drive unit Removing the electronics cover Remove the electronics cover as follows:  WARNING! Risk of burns due to hot surfaces. Severe injuries. Let the device cool sufficiently before touching it. 2. Undo the screws of the electronics cover. 3.
  • Page 24 Mechanical installation Setting up the drive unit 4.4.7 Pressure compensation on electronics (option /PE) Fitting the provided pressure compensation fitting (option/PE) For designs with an included pressure compensation fitting (option /PE), install the fit- ting depending on the mounting position used. The tightening torque is 4.0 Nm. Pressure compensation fitting installation positions The following table shows the installation location-dependent mounting positions of the pressure compensation fitting (option/PE):...

  • Page 25: Tightening Torques

    Mechanical installation Tightening torques Tightening torques ® 4.5.1 Example of MOVIMOT performance The following figure shows an example of the installation of the threaded blanking plugs, cable glands and electronics cover. The number and position of threaded blank- ing plugs and cable bushings depend on the ordered variant. 38412007947 Tighten the screws in diametrically opposite sequence with a tightening torque of 6.0 Nm (for size 1) or 9.5 Nm (for size 2).
  • Page 26 Mechanical installation Tightening torques 4.5.2 Tightening torques for cable glands Tighten cable glands optionally included delivery SEW‑EURODRIVE with the following torques: Screw fitting Part Contents Size Outer di- Tighten- number (pieces) ameter of cable torque (mm) (Nm) EMC cable glands 18204783 10 M16 ×...

  • Page 27: Electrical Installation

    Electrical installation Installation instructions Electrical installation Installation instructions 5.1.1 Permitted voltage systems Information on voltage supply sys- Information on permissibility tems TN and TT systems – voltage sys- Use is possible without restrictions. tems with directly grounded star point IT systems – voltage systems with Use is only permitted with electronics cover in non-grounded star point IT system design (...-513-..).
  • Page 28 Electrical installation Installation instructions 4. Screw the screw [1] with the insulating bushing [2] into the electronics cover. Tighten the screw with a tightening torque of 1.4 to 1.6 Nm. 9007233821379851 5. Place the electronics cover onto the connection box and fasten the electronics cover.
  • Page 29 Electrical installation Installation instructions 5.1.2 Connecting supply system cables Observe the following instructions when connecting the supply system cables: • The nominal voltage and frequency of the device must correspond with the data of the supply system. • Size the cable cross section according to the input current I for rated power (see grid product manual, chapter "Technical data").
  • Page 30 Electrical installation Installation instructions 5.1.4 Activating line terminals X1 Adhere to the following sequence when actuating the line terminals X1: 25649924107 5.1.5 Activating terminals X3 for the braking resistor Adhere to the following sequence when actuating the X3 terminals for the braking re- sistor: 25650172171 5.1.6...
  • Page 31 Electrical installation Installation instructions 5.1.7 Selecting the residual current device The inverter can cause a direct current in the protective earthing conductor. Proceed as follows when selecting the residual current device: 1. If using a residual current device is not mandatory according to the standards, SEW‑EURODRIVE recommends not using a residual current device.
  • Page 32 Electrical installation Installation instructions 5.1.9 Notes on PE connection PE connection to devices with a lifting eye The handle is only used to transport the unit. The handle is not required for operation. 1. Remove the lifting eye. Store the lifting eye for future service work.  WARNING! Electric shock due to faulty PE connection.
  • Page 33 Electrical installation Installation instructions The second PE connection is not required according to DIN  EN  61800-5-1, if the line connection is equipped with a plug connector for industrial applications (according to IEC  60309) and if the supply system cable has a diameter of ≥ 2.5 mm INFORMATION The round M23 plug connectors of the 723 series by TE Connectivity - Intercontec...
  • Page 34 Electrical installation Installation instructions 5.1.13 UL-compliant installation INFORMATION Due to UL requirements, the following chapter is always printed in English, indepen- dent of the language of the documentation. Observe the following notes for UL-compliant installation: The devices are for use only in industrial machinery NFPA 79 applications. For use in a Pollution Degree 1 or Pollution Degree 2 environmental only.
  • Page 35 Electrical installation Installation instructions Surrounding Air Temperature Rating The devices are suitable for an ambient temperature of 40  °C, max. 60  °C with de- rated output current. To determine the output current rating at temperatures above 40 °C, the output current should be de-rated by 3 % per K between 40 °C and 60 °C. ®...

  • Page 36: Movimot ® Performance Dac Terminal Assignment

    Electrical installation MOVIMOT® performance DAC terminal assignment MOVIMOT® performanc e DAC terminal assignment ® MOVIMOT performance DAC terminal assignment Attach units without a plug connector to the terminals as follows:   WARNING!  Electric shock caused by dangerous voltages in the connection box.
  • Page 37 Electrical installation MOVIMOT® performance DAC terminal assignment 5.2.2 Connection box size 2 ® The following figure shows the terminals of MOVIMOT performance DAC, size 2: 11 12 13 14 15 16 21 22 23 24 25 26 11 12 13 35624045579 5.2.3 Assignment...
  • Page 38 Electrical installation MOVIMOT® performance DAC terminal assignment Terminal Marking Function yellow F_STO_P1 Input STO+ control termi- yellow F_STO_P1 Input STO+ nals (to loop through) – 0V24_OUT 0V24 reference potential for DC 24 V output – 24V_OUT DC 24 V output – DI01 Digital input DI01 –...
  • Page 39 Electrical installation MOVIMOT® performance DAC terminal assignment These jumpers are not present in the following designs: • Designs with plug connectors with STO function Additional information is available in the product manual > chapter "Project planning for functional safety" and chapter "Connection variants functional safety". ®...

  • Page 40: Sto Bridging Plug (3-Phase)

    Electrical installation STO bridging plug (3-phase) STO bridging plug (3-phase) WARNING Safe disconnection of the device is not possible when the jumper plug is used. Severe or fatal injuries. • Only use the jumper plug if the device is not used to fulfill any safety function. WARNING Disabling of the safety-related disconnection of further devices due to parasitic voltages when using an STO jumper plug.

  • Page 41: Movimot ® Performance Dac Wiring Diagram

    Electrical installation MOVIMOT® performance DAC connection diagram MOVIMOT® performanc e DAC connection diagram ® MOVIMOT performance DAC wiring diagram The following figure shows the connections of the device: F11/F12/F13 ® MOVIMOT performance Line terminals CM3C../DAC Braking resistor Engineering interface Control terminals AS-Interface X4271 32273456011...

  • Page 42: Cable Routing And Cable Shielding

    Electrical installation Cable routing and cable shielding Cable routing and cable shielding 5.5.1 Accessory bag with installation equipment (part number 18241395) INFORMATION For some installation variants, you do not need all the parts of the accessory kit. The delivery of each drive unit includes the following accessory bag with installation materials for cable shielding (exception: Does not apply when all possible connections were ordered in plug connector design): •...
  • Page 43 Electrical installation Cable routing and cable shielding 5.5.2 General installation options The following chapters show common examples and contain important notes on cable selection and cable routing. Assembly of installation materials The following image illustrates the assembly of the installation material: Size 2 Size 1 ®...
  • Page 44 Electrical installation Cable routing and cable shielding 5.5.3 Installation with separately routed AS-Interface/AUX-PWR cable Notes on cable routing and shielding – Recommended cable routing Note the following points for cable routing and cable shielding: • Cable selection – When selecting the cable, be mindful of the recommended connection cable in the product manual >...

  • Page 45: Emc Cable Glands

    Electrical installation EMC cable glands EMC cable glands 5.6.1 Cable shielding (alternative) As an alternative to using shield clamps for shielded cables (e.g. control cables, STO cables, power cables), you can use EMC cable glands, which are available as an op- tion, to connect the shield.

  • Page 46: Plug Connectors

    Electrical installation Plug connectors Plug connectors ® 5.7.1 MOVIMOT performance DAC drive unit size 1 plug connector positions The following figure shows possible plug connector positions: X1523 X1524 X4142 X5135 X5505 X5504 X1523 X5135 X1524 X4142 X5504 X5505 X2242 X1206 X5136 X1203_2 X1203_1...
  • Page 47 Electrical installation Plug connectors Plug connector Not together at a position with the Designation Coding ring/ Function Position plug connector: color • X1206 X1203_1 Black "AC 400 V connection" X, 2 or 3 • X1207 • X1217 X1203_2 Black "AC 400 V connection" X, 2 or 3 •...
  • Page 48 Electrical installation Plug connectors Plug connector Not together at a position with the Designation Coding ring/ Function Position plug connector: color [1] Optional pressure compensation – 1) Plug connector X1203_1 can also be ordered separately (i.e. without plug connector X1203_2). 2) Plug connector X1206 can also be ordered separately (i.e.
  • Page 49 Electrical installation Plug connectors ® 5.7.2 MOVIMOT performance DAC drive unit size 2 plug connector positions Cable bushing M25 The following figure shows possible plug connector positions: X1206 X1203_2 X1203_1 X1217 X1207 X5136 X1206 X1203_1 X1203_2 X1207 X1217 X5136 X1203_2 X1203_1 X1206 X1217...
  • Page 50 Electrical installation Plug connectors Plug connector Not together at a position with the Designation Coding ring/ Function Position plug connector: color • X1206 X1203_1 Black "AC 400 V connection" X, 2 or 3 • X1207 • X1217 X1203_2 Black "AC 400 V connection" X, 2 or 3 •...
  • Page 51 Electrical installation Plug connectors Cable bushing M16 The following figure shows possible plug connector positions: X1523 X5135 X1524 X4142 X5505 X5504 X5504 X5505 X5135 X4142 X1523 X1524 X5504 X5505 X4142 X1523 X1524 X5135 36700050955 Plug connector Not together at a position with the Designation Coding ring/...
  • Page 52 Electrical installation Plug connectors Plug connector Not together at a position with the Designation Coding ring/ Function Position plug connector: color • X5505 X1524 Black "DC 24 V backup X, 2 or 3 voltage" (AUX‑PWR) • X4142 • X1523 X4142 "Engineering interface" X, 2 or 3 •...

  • Page 53: Pc Connection

    Electrical installation PC connection 5.7.3 Plug connector positions at the DAC.. electronics cover The following figure shows an example of the positions of the potentiometers and plug connectors: X4271 9007228262118411 Designation Function "Potentiometer f1" (→ 2 59) (underneath the screw plug) "Potentiometer f2" (→ 2 59) (underneath the screw plug) X4271 "AS-Interface"...

  • Page 54: Startup

    Startup Startup notes Startup Startup notes Perform the following steps before startup:   WARNING!  Electric shock caused by dangerous voltages in the connection box. Severe or fatal injuries. De-energize the device. Pay attention to the 5 safety rules in chapter “Carrying out electrical work safely”.
  • Page 55 Startup Startup notes 6.1.1 Lifting applications Perform the following additional steps before starting up the lifting applications:  WARNING! Danger due to falling vertical drive. Severe or fatal injuries. Use additional monitoring systems or mechanical guards as a protective device.  WARNING! Danger due to falling vertical drive. Severe or fatal injuries. ®...

  • Page 56: Startup Requirements

    Startup Startup requirements Startup requirements NOTICE Gear unit overload. Damage to the gear unit. • Observe the peak torque of the gear unit when you configure the current limit and torque limit. • Check the current limits and torque limits and adjust them, if necessary. Startup is only required when you need to change the factory set parameterization.

  • Page 57: Parameterization Mode

    Startup Parameterization mode Parameterization mode The following parameterization modes are available to perform the device startup: Easy mode Easy startup with predefined control interface. • Setting parameters, setpoints, and additional functions can only be set using the mechanical setting elements (potentiometer and DIP switch) at the device. •...

  • Page 58: Control Elements

    Startup Control elements Control elements 6.4.1 Overview of control elements The following figure gives an overview of the control elements at the electronics cover. Size 1 S1 1 2 3 4 1 2 3 4 S2 S1 1 2 3 4 3 4 1 2 3 1 2 3 4 S2 4 S2...
  • Page 59 Startup Control elements 6.4.2 Potentiometer f1 NOTICE Loss of the ensured degree of protection if the screw plug of the potentiometer is not installed or not installed correctly. Damage to the device. • After setting the setpoint, make sure the screw plug of the potentiometer has a seal and screw it in.
  • Page 60 Startup Control elements The following figure shows how to scale the speed setpoint f2 using potentiometer f2: Speed setpoint f2 Application limit positive 9 10 Potentiometer position 18014427791524235 Depending on the selected direction of rotation, the parameter Application limit positive or the parameter Application limit negative are used to scale the speed setpoint f2.

  • Page 61: Dip Switches

    Startup DIP switches DIP switches 6.5.1 Overview NOTICE Damage to the DIP switches caused by unsuitable tools. Damage to property. • Set the DIP switches only using suitable tools, such as a slotted screwdriver with a blade width of ≤ 3 mm. •...
  • Page 62 Startup DIP switches DIP switch S1 The following table shows the functions of DIP switch S1: DIP switch Meaning Direction of Release brake/ Speed moni- Reserved rotation re- deactivate toring deacti- ® versal DynaStop vation with FCB01 – enable Speed monitor- Speed moni- toring 1) The factory settings are shown in boldface.
  • Page 63 Startup DIP switches 6.5.2 Description of the DIP switches DIP switch S1/1: Reversing the direction of rotation INFORMATION The direction of rotation is reversed depending on the setting of the DIP switch and of the parameter drive train  1 > Controller > Direction of rotation reversal. If both set- tings are active, the speed setpoint is not inverted (logical XOR).
  • Page 64 Startup DIP switches DIP switch S1/3: Deactivating the speed monitoring INFORMATION If the function of this DIP switch is deactivated via parameter access, the last active setting of the relevant parameter is maintained. This DIP switch is used to disable speed monitoring. •...

  • Page 65: Startup Procedure

    Startup Startup procedure Startup procedure 6.6.1 Startup in Easy mode In Easy mode (delivery state), startup is performed without a PC or keypad. The device functions are predefined in Easy mode. The setpoint is only set using mechanical setting elements (potentiometer, DIP switch).

  • Page 66: Startup With Cbg22A On-Site Keypad

    Startup Startup with CBG22A on-site keypad ® MOVIKIT configuration • Basic settings (optional) • Monitoring functions • Drive functions • Inputs/outputs • Process data interface PO configuration • Advanced PO configuration • Advanced PI configuration PI configuration Drive functions • FCB 05 Speed control Advanced •...

  • Page 67: Process Data Configuration

    Startup Process data configuration Process data configuration In Easy mode, the following process data configuration is active. In Expert mode, you can assign different functions to the individual data bits. 6.8.1 Control word 1 Control word 1 – Cyclic data bits of the AS-Interface Function Usable data width of the AS-...
  • Page 68 Startup Process data configuration 6.8.2 Status word 1 Status word 1 – Cyclic data bits of the AS-Interface Function Usable data width of the AS- (AS- (Device) interface Interface) Slave profile DI 0 Ready for operation 4 bits 8 bits DI 1 Local mode/manual mode active DI 2 DI 01 DI 3...
  • Page 69 Startup Process data configuration 6.8.3 Control word 2 INFORMATION You can configure the switch-on state of the parameter bits in the slave configuration in the AS-Interface master. The default setting of the value of the parameter bits is usually "1". Control word 2 – Acyclic parameter bits of the AS-Interface Function Usable data width of the AS-...

  • Page 70: Deactivating Dynastop For The Startup Procedure

    Startup Disabling DynaStop® for startup purposes Disabling DynaStop® for startup purposes ® Deactivating DynaStop for the startup procedure ® 6.9.1 Important information about deactivating DynaStop (option /DSP) WARNING ® Removing the electronics cover will deactivate DynaStop Severe or fatal injuries. •...

  • Page 71: Configuring The Drive Behavior At Standstill (Fcb 02, Fcb 13, Fcb 14)

    Startup Configuring the drive behavior at standstill (FCB 02, FCB 13, FCB 14) ® Deactivating DynaStop by removing the electronics cover ® Deactivate the DynaStop function as follows: 1. Observe the chapter "Startup information". ® 2. Observe the chapter "Important information about deactivating DynaStop ".

  • Page 72: Operation

    Operation Drive unit behavior in case of a voltage failure Operation Drive unit behavior in case of a voltage failure The motor of the drive unit has the following function when the drive is in motion: In case of a voltage failure, the drive unit uses the motion energy (energy recovery) to supply the electronics cover with voltage.

  • Page 73: Service

    Service Failures of the mechanical drive Service NOTICE Improper work on the drive units can result in damage. Damage to property. • Make sure that the drives from SEW‑EURODRIVE are repaired by qualified per- sonnel only. • Consult SEW‑EURODRIVE SERVICE. Failures of the mechanical drive Observe the information in the "CM3C Synchronous Servomotors"...
  • Page 74 Service Failures of the mechanical drive 8.1.2 Brake malfunctions The following table shows fault diagnostics options for malfunctions of the brake: Fault Possible cause Measure • Contact SEW‑EURODRIVE Brake does not re- Electronics cover defec- Service lease tive • Replace electronics cover Max.

  • Page 75: Resetting Fault Messages

    Service Resetting fault messages Resetting fault messages WARNING Eliminating the cause of the problem or performing a reset may result in the drive re- starting automatically. Severe or fatal injuries. • Prevent unintended startup. Acknowledge fault message by: • Switch the supply system off and on again. •...
  • Page 76 Service Description of status and operating displays 8.3.2 General LEDs "DRIVE" status LED The following table describes the display functions of the "DRIVE" LED: Operating status/ Meaning Measure Fault Subfault code code – Not ready for operation Line voltage absent. Power on the line voltage.
  • Page 77 Service Description of status and operating displays Operating status/ Meaning Measure Fault Subfault code code Green/red Ready for operation A displaying fault is present. Please consult product manual > Flashes with The output stage is enabled. chapter "Fault table" changing colors, The motor is in operation.
  • Page 78 Service Description of status and operating displays Operating status/ Meaning Measure Fault Subfault code code 1, 2 Output stage monitoring fault Contact SEW‑EURODRIVE Continuous illu- Brake chopper fault Service. mination DC link fault 3, 4, 8 Control mode fault 2, 99 Data Flexibility fault 7, 8 Temperature monitoring fault...
  • Page 79 Service Description of status and operating displays 8.3.3 Bus-specific LEDs for AS-Interface LED "AS-i" The following table describes the display functions of the "AS-i" LED: Operating status/ Meaning Measure – Not ready for operation Line voltage absent. Power on the line voltage. Wait until initialization is complete.

  • Page 80: Device Replacement

    (tensions within the system). INFORMATION When activating the delivery state of devices with the option /P (customer-specific pa- rameter set), parameter settings are implemented that deviate from the default deliv- ery state set by SEW-EURODRIVE. ® Operating Instructions – MOVIMOT performance DAC...
  • Page 81 Service Device replacement 8.4.2 Replacing the electronics cover Replace the electronics cover as follows: 1. Observe the safety notes! ð Make sure the device is de-energized. The 400  V line voltage and the 24  V backup voltage must be disconnected. 2.
  • Page 82 Service Device replacement 8.4.3 Replacing the memory module Replace the memory module as follows: 1. Observe the safety notes. 2. Loosen the screws and take off the electronics cover from the connection box. 3. Remove the memory module from the old electronics cover. 4.

  • Page 83: Shutdown

    Service Shutdown 8.4.4 Replacing the drive unit Replace the drive unit as follows: 1. Observe the safety notes. 2. Remove the drive unit. Pay attention to the "Disassembly instructions" in chapter "mechanical installation" when doing this. 3. Compare the data on the nameplates of the old drive unit with the data on the nameplates of the new drive unit.
  • Page 84 Service Waste disposal To shut down the device, de-energize the device using appropriate measures. Discon- nect the 400 V line voltage and the 24 V backup voltage from the device. Waste disposal Dispose of the product and all parts separately in accordance with their material struc- ture and the national regulations.

  • Page 85: Inspection And Maintenance

    Inspection and maintenance Inspection and maintenance intervals Inspection and maintenance Inspection and maintenance intervals The following table shows the inspection intervals: Time interval What to do? Who is permitted to perform the work? When the electronics When the electronics cover is Specialists at cus- cover is opened after an opened after an operating period of...

  • Page 86: Inspection And Maintenance Work

    Inspection and maintenance Inspection and maintenance work Inspection and maintenance work 9.2.1 Preliminary work regarding inspection and maintenance Please carry out the following steps before all inspection and maintenance work:   WARNING!  Electric shock caused by dangerous voltages in the connection box.
  • Page 87 Inspection and maintenance Inspection and maintenance work Work steps with electronics cover size 1 NOTICE Loss of the guaranteed degree of protection. Damage to property. • When the cover is removed from the connection box, the cover and the wiring space must be protected from humidity, dust or foreign particles.
  • Page 88 Inspection and maintenance Inspection and maintenance work 3. NOTICE! Loss of the guaranteed degree of protection. Possible damage to prop- erty. Make sure not to damage the sealing surfaces when removing the gasket. Loosen the used gasket by levering it off the retaining cams. ð...
  • Page 89 Inspection and maintenance Inspection and maintenance work   CAUTION!  Risk of injury due to sharp edges. Cutting injuries. Use protective gloves when cleaning. Ensure that work is carried out by trained specialists only. Carefully clean the sealing surfaces of the connection box and the electronics cover.
  • Page 90 Inspection and maintenance Inspection and maintenance work 7. Check the installation and startup of the drive unit based on the applicable operat- ing instructions. 8. Place the electronics cover back onto the connection box and secure it. ð Pay attention to the following procedure when screwing on the electronics cover: Insert/screw in the screws and tighten them in diametrically opposite se- quence step by step with a tightening torque of 6.0 Nm.
  • Page 91 Inspection and maintenance Inspection and maintenance work Work steps with electronics cover size 2 NOTICE Loss of the guaranteed degree of protection. Damage to property. • When the cover is removed from the connection box, the cover and the wiring space must be protected from humidity, dust or foreign particles.
  • Page 92 Inspection and maintenance Inspection and maintenance work 3. NOTICE! Loss of the guaranteed degree of protection. Possible damage to prop- erty. Make sure not to damage the sealing surfaces when removing the gasket. Loosen the used gasket by levering it off the retaining cams. ð...
  • Page 93 Inspection and maintenance Inspection and maintenance work   CAUTION!  Risk of injury due to sharp edges. Cutting injuries. Use protective gloves when cleaning. Ensure that work is carried out by trained specialists only. Carefully clean the sealing surfaces of the connection box and the electronics cover.
  • Page 94 Inspection and maintenance Inspection and maintenance work 7. Check the installation and startup of the drive unit based on the applicable operat- ing instructions. 8. Place the electronics cover back onto the connection box and secure it. ð Pay attention to the following procedure when screwing on the electronics cover: Insert/screw in the screws and tighten them in diametrically opposite se- quence step by step with a tightening torque of 9.5 Nm.
  • Page 100 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

Table of Contents