SEW-Eurodrive SPIROPLAN W R 7 Series Assembly And Operating Instructions Manual
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SEW-Eurodrive SPIROPLAN W R 7 Series Assembly And Operating Instructions Manual

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Summary of Contents for SEW-Eurodrive SPIROPLAN W R 7 Series

  • Page 1 sales@artisantg.com artisantg.com (217) 352-9330 | Click HERE Find the SEW Eurodrive R57 AQA115/1 at our website:...
  • Page 2 Drive Technology \ Drive Automation \ System Integration \ Services Assembly and Operating Instructions Gear Units ® R..7, F..7, K..7, K..9, S..7, SPIROPLAN Edition 10/2013 20200544 / EN Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 3 SEW-EURODRIVE—Driving the world Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 4: Table Of Contents

    Contents Contents General Information .................... 5 How to use this documentation ..............5 Structure of the safety notes ............... 5 Rights to claim under warranty ..............6 Content of the documentation ..............6 Exclusion of liability..................6 Product names and trademarks ..............6 Copyright.....................
  • Page 5 Contents Startup........................ 80 Checking the oil level ................81 Pseudo-leakage at shaft seals..............81 ® Helical-worm and SPIROPLAN W gear units ......... 82 Helical/parallel-shaft helical/helical-bevel gear units......... 83 Gear units with backstop................83 Components made of elastomers with fluorocarbon rubber ..... 84 Inspection/Maintenance ...................

  • Page 6: General Information

    If you are unclear about any of the information in this documentation, or if you require further information, contact SEW-EURODRIVE. Structure of the safety notes 1.2.1...

  • Page 7: Rights To Claim Under Warranty

    You must comply with the information contained in this documentation to ensure safe operation and to achieve the specified product characteristics and performance fea- tures. SEW-EURODRIVE assumes no liability for injury to persons or damage to equip- ment or property resulting from non-observance of these operating instructions. In such cases, any liability for defects is excluded.

  • Page 8: Safety Notes

    Safety Notes Preliminary information Safety Notes The following basic safety notes must be read carefully to prevent injury to persons and damage to property. The operator must ensure that the basic safety notes are read and adhered to. Make sure that persons responsible for the system and its operation, as well as persons who work independently on the unit, have read through the operating instructions carefully and understood them.

  • Page 9: Target Group

    The gear units may only be used according to the specifications in the technical docu- mentation from SEW-EURODRIVE as well as the specifications on the nameplate. They fulfill the applicable standards and regulations. When installed in machines, startup (i.e. start of designated operation) is prohibited until it is determined that the machine complies with the local laws and directives.

  • Page 10: Transport/Storage

    Switch off the gearmotor if in doubt whenever changes occur in relation to normal oper- ation (e.g. increased temperature, noise, vibration). Determine the cause and contact SEW-EURODRIVE, if required. Inspection/maintenance Observe the notes in chapter "Inspection/Maintenance".

  • Page 11: Gear Unit Structure

    Gear Unit Structure Basic structure of helical gear units Gear Unit Structure INFORMATION The following figures are block diagrams. Their purpose is only to make it easier to as- sign components to the spare parts lists. Discrepancies may occur depending on the gear unit size and version.

  • Page 12: Basic Structure Of Parallel-Shaft Helical Gear Units

    Gear Unit Structure Basic structure of parallel-shaft helical gear units Basic structure of parallel-shaft helical gear units [20] [45] [515] [59] [516] [43] [22] [517] [42] [41] [181] [161] [30] [32] [59] [31] [506] [37] [39] [507] [165] [183] [508] [131] [160] [19]...

  • Page 13: Basic Structure Of Helical-Bevel Gear Units K..9

    Gear Unit Structure Basic structure of helical-bevel gear units K..9 Basic structure of helical-bevel gear units K..9 [89] [521] [88] [522] [523] [25] [20] [106] [59] [167] [22] [159] [59] [19] [43] [36] [17] [11] [183] [48] [536] [518] [537] [80] [141] [538]...

  • Page 14: Basic Structure Of Helical-Bevel Gear Units K..37 - K..187

    Gear Unit Structure Basic structure of helical-bevel gear units K..37 – K..187 Basic structure of helical-bevel gear units K..37 – K..187 [100] [102] [20] [536] [59] [533] [43] [537] [22] [534] [538] [535] [45] [114] [101] [113] [42] [59] [119] [116] [523] [89] [59]...

  • Page 15: Basic Structure Of Helical-Worm Gear Units

    Gear Unit Structure Basic structure of helical-worm gear units Basic structure of helical-worm gear units [59] [20] [101] [100] [506] [507] [131] [39] [137] [102] [37] [22] [43] [30] [61] [59] [19] [89] [59] [523] [88] [522] [25] [521] [11] [520] [519] [12]...

  • Page 16: Basic Structure Of Spiroplan ® Gear Units W

    Gear Unit Structure ® Basic structure of SPIROPLAN gear units W..10 – W..30 ® Basic structure of SPIROPLAN gear units W..10 – W..30 [100] [101] [65] [66] [68] [102] [143] [71] [72] [22] [89] [88] [521] [522] [523] [25] [19] [250] [251] [17]...

  • Page 17: Basic Structure Of Spiroplan ® Gear Units W

    Gear Unit Structure ® Basic structure of SPIROPLAN gear units W..37 – W..47 ® Basic structure of SPIROPLAN gear units W..37 – W..47 [521] [89] [522] [88] [523] [25] [22] [19] [59] [518] [33] [11] [519] [520] [32] [12] [59] [133] [44] [37]...

  • Page 18: Nameplate/Type Designation

    Gear Unit Structure Nameplate/type designation Nameplate/type designation 3.8.1 Nameplate The following figure shows an example of a nameplate for a helical-bevel gear unit with input cover: 76646 Bruchsal K87 AD4 70,46 1400/20 r/min 2700 Memax Mamax Nm Made in Germany CLP HC 220 Synth.

  • Page 19: Mechanical Installation

    Mechanical Installation Required tools/resources Mechanical Installation Required tools/resources • Set of wrenches • If necessary, torque wrench for: – Shrink disks – Motor adapter AQH Or EWH – Input shaft assembly with centering shoulder • Mounting device • Compensation elements (shims, spacing rings) •...

  • Page 20: Installation Requirements

    Mechanical Installation Installation requirements Installation requirements CAUTION Risk of injury due to protruding gear unit parts. Minor injuries. • Keep a sufficient safety distance to the gear unit/gearmotor. NOTICE Damage to the gear unit/gearmotor due to improper installation. Possible damage to property •...

  • Page 21: Installing The Gear Unit

    Mechanical Installation Installing the gear unit Installing the gear unit NOTICE Danger due to static overdetermination if gear units with foot (e.g. KA19/29B, KA127/157B or FA127/157B) are mounted both via the torque arm and via the foot plate. Risk of injuries and damage to property. •...
  • Page 22 Mechanical Installation Installing the gear unit Secure gearmotors using quality 8.8 screws. Secure the following gearmotors using quality 10.9 screws: • RF37, R37F with flange Ø = 120 mm • RF37, RF47, R47F with flange Ø = 140 mm • RF57, R57F with flange Ø...
  • Page 23 Mechanical Installation Installing the gear unit 4.3.1 Tightening torques for retaining screws Mount the gearmotors with the following tightening torques: Tightening torque screw / nut Bolt/nut Strength class 8.8 [Nm] 1450 2500 4600 6950 11100 Mount the specified gearmotors in flange-mounted design with the following increased tightening torques: Tightening torque screw / nut Bolt/nut...
  • Page 24 Mechanical Installation Installing the gear unit 4.3.2 Gear unit mounting INFORMATION ® For gear units in foot/flange-mounted design in connection with VARIBLOC variable- speed gear units, use quality 10.9 bolts and suitable washers for connecting the cus- tomer flange. To improve the friction contact between flange and mounting surface, SEW- EURODRIVE recommends anaerobic gaskets or an anaerobic glue.
  • Page 25 Mechanical Installation Installing the gear unit Gear units with B5 The following table shows the thread sizes of the gear units with B5 flange depending flange on the gear unit type, size and flange diameter: Gear unit type Flange Ø Screw RF / FF /...
  • Page 26 W..37, W..47 gear units in mounting positions M1, M2, M3, M5 and • K..19, K..29 gear units in mounting positions M1, M2, M3, M5 and M6 SEW-EURODRIVE supplies all other gear units with the breather valve installed and ac- tivated according to the particular mounting position. Exceptions: 1.
  • Page 27 Mechanical Installation Installing the gear unit Activating the Check whether the breather valve is activated. If the breather valve has not been acti- breather valve vated, you must remove the transportation protection device from the breather valve be- fore starting up the gear unit. 1.

  • Page 28: Gear Units With Solid Shaft

    Mechanical Installation Gear units with solid shaft 4.3.5 Painting the gear unit NOTICE Breather valves and oil seals may be damaged during painting or re-painting. Possible damage to property. • Thoroughly cover the breather valves and the sealing lip of the oil seals with strips prior to painting.
  • Page 29 Mechanical Installation Gear units with solid shaft Avoiding excessive Avoid high overhung loads by installing the gear or chain sprocket according to figure B overhung loads if possible. 211364235 [1] Hub [A] Unfavorable [B] Correct INFORMATION Mounting is easier if you first apply lubricant to the output element or heat it up briefly (to 80 - 100 °C).

  • Page 30: Torque Arms For Shaft-Mounted Gear Units

    Mechanical Installation Torque arms for shaft-mounted gear units Torque arms for shaft-mounted gear units NOTICE Improper mounting may result in damage to the gear unit. Possible damage to property. • Do not place torque arms under strain when mounting. • Use screws of quality 8.8 to fasten torque arms.
  • Page 31 Mechanical Installation Torque arms for shaft-mounted gear units 4.5.2 Helical-bevel gear units K..19 – 29 The following figure shows the torque arm for helical-bevel gear units KA19 – 29. • Apply bearings to both sides of the bushing [1]. • Mount connection side B so that it mirrors A.
  • Page 32 Mechanical Installation Torque arms for shaft-mounted gear units 4.5.4 Helical-worm gear units The following figure shows the torque arm for helical-worm gear units. • Apply bearings to both sides of the bushing [1]. 211491723 Gear unit Screws Tightening torque S..37 /T 4 x M6 ×...

  • Page 33: Shaft-Mounted Gear Units With Keyway Or Splined Hollow Shaft

    Mechanical Installation Shaft-mounted gear units with keyway or splined hollow shaft Shaft-mounted gear units with keyway or splined hollow shaft INFORMATION Concerning the configuration of the customer shaft, please also refer to the design notes in the gearmotors catalog. 4.6.1 Installation notes ®...
  • Page 34 Mechanical Installation Shaft-mounted gear units with keyway or splined hollow shaft 2B: Installation with SEW-EURODRIVE installation and removal kit (page 37) – Customer shaft with contact shoulder 211520523 [1] Retaining screw [2] Lock washer [3] Washer [4] Retaining ring [5] Customer shaft with contact shoulder 2C: Installation with SEW-EURODRIVE installation and removal kit (page 37) –...
  • Page 35 Mechanical Installation Shaft-mounted gear units with keyway or splined hollow shaft 3. Tighten the retaining screw to the appropriate torque (see table). 211524875 Screw Tightening torque [Nm] M10/12 INFORMATION To avoid contact corrosion, we recommend that the customer shaft should additionally be lathed down between the 2 contact surfaces.
  • Page 36 [4] Retaining ring [5] Spacer [6] Customer shaft 3. Insert the forcing disc [8] and the fixed nut [7] from the SEW-EURODRIVE installa- tion/removal kit between the customer shaft [6] and the circlip [4]. 4. Re-install the retaining ring [4].
  • Page 37 Mechanical Installation Shaft-mounted gear units with keyway or splined hollow shaft 5. Screw the retaining screw [1] back in. Now you can force the gear unit off the shaft by tightening the screw. 211529227 [1] Retaining screw [4] Retaining ring [6] Customer shaft [7] Fixed nut [8] Forcing disk...
  • Page 38 Mechanical Installation Shaft-mounted gear units with keyway or splined hollow shaft 4.6.3 SEW installation and removal kit The SEW-EURODRIVE installation/removal kit can be ordered by quoting its part number. 211531403 [1] Retaining screw [7] Fixed nut for disassembly [8] Forcing disk -0.5...
  • Page 39 INFORMATION The SEW installation kit for attaching the customer shaft is a recommendation by SEW-EURODRIVE. You must always check whether this design can compensate the axial loads. In particular applications (e.g. mounting mixer shafts), a different design may have to be used to secure the shaft axially. In these cases, customers can use their own devices.

  • Page 40: Shaft-Mounted Gear Units With Shrink Disk

    Mechanical Installation Shaft-mounted gear units with shrink disk Shaft-mounted gear units with shrink disk 4.7.1 Assembly notes NOTICE Tightening the screws without installed shaft may result in the hollow shaft being deformed. Possible damage to property • Only tighten the locking screws with the shaft installed. 1.
  • Page 41 Mechanical Installation Shaft-mounted gear units with shrink disk 3. Hollow shaft/input shaft after degreasing. 211537931 ® 4. Apply NOCO fluid to the input shaft in the area of the bushing. It is essential to make sure that the clamping area of the shrink disk is free from ®...
  • Page 42 Mechanical Installation Shaft-mounted gear units with shrink disk 5. Install the input shaft. – Make sure that the locking collars of the shrink disk are installed in parallel to each other. – For gear unit housings with shaft shoulder: Mount the shrink disk onto the stop on the shaft shoulder. –...
  • Page 43 Mechanical Installation Shaft-mounted gear units with shrink disk 4.7.2 Removal notes 1. Loosen the locking screws one after the other by a quarter rotation to avoid tilting the outer rings. 2. Unscrew the locking screws evenly one after the other. Do not remove the locking screws completely.

  • Page 44: Shaft-Mounted Gear Units With Torqloc

    Mechanical Installation ® Shaft-mounted gear units with TorqLOC ® Shaft-mounted gear units with TorqLOC 4.8.1 Installation notes for customer shaft without contact shoulder 1. Clean the customer shaft and the inside of the hollow shaft. Ensure that all traces of grease or oil are removed.
  • Page 45 Mechanical Installation ® Shaft-mounted gear units with TorqLOC 5. Push the gear unit onto the customer shaft. 9007199466677643 6. Preassemble the torque arm (do not tighten the screws). K..7 S.. / W.. / K..9 9007199466684171 7. Push the busing onto the gear unit up to the stop. 9007199466686347 Assembly and Operating Instructions –...
  • Page 46 Mechanical Installation ® Shaft-mounted gear units with TorqLOC 8. Secure the bushing with the stop ring. Tighten the split ring on the bushing using the appropriate torque as specified in the following table: 9007199466741899 Type Nickel-plated Stainless steel [Standard] KT / FT ST / WT Torque in Nm 57, 67...
  • Page 47 Mechanical Installation ® Shaft-mounted gear units with TorqLOC 10.Slide the counter bushing onto the customer shaft and into the hollow shaft 9007199466746251 11.until the shrink disk is properly seated. 12.Tap lightly on the flange of the counter bushing to ensure that the socket is fitted securely in the hollow shaft.
  • Page 48 Mechanical Installation ® Shaft-mounted gear units with TorqLOC 14.Manually tighten the screws of the shrink disk and ensure that the outer rings of the shrink disk are parallel. 9007199466752779 15.Tighten the locking bolts by working round several times from one bolt to the next (not in diametrically opposite sequence).
  • Page 49 Mechanical Installation ® Shaft-mounted gear units with TorqLOC 18.Securely tighten the torque arm; observe chapter "Torque arm for shaft-mounted gear units" (page 29). 5129142283 Assembly and Operating Instructions – Gear Units R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 50 Mechanical Installation ® Shaft-mounted gear units with TorqLOC 4.8.2 Installation notes for customer shaft with contact shoulder 1. Clean the customer shaft and the inside of the hollow shaft. Ensure that all traces of grease or oil are removed. 5129572875 2.
  • Page 51 Mechanical Installation ® Shaft-mounted gear units with TorqLOC ® 4. Apply NOCO fluid on the bushing and spread it thoroughly. 2349367435 5. Push the gear unit onto the customer shaft. 5129650443 6. Make sure that all screws are loosened and slide the shrink disk onto the hollow shaft.
  • Page 52 Mechanical Installation ® Shaft-mounted gear units with TorqLOC 7. Slide the counter bushing onto the customer shaft and into the hollow shaft 9007199466746251 8. until the shrink disk is properly seated. 9. Tap lightly on the flange of the counter bushing to ensure that the socket is fitted securely in the hollow shaft.
  • Page 53 Mechanical Installation ® Shaft-mounted gear units with TorqLOC 11.Manually tighten the screws of the shrink disk and ensure that the outer rings of the shrink disk are parallel. 9007199466752779 12.Tighten the locking bolts by working round several times from one bolt to the next (not in diametrically opposite sequence).
  • Page 54 Mechanical Installation ® Shaft-mounted gear units with TorqLOC 15.Mount the torque arm and tighten it securely; observe chapter "Torque arms for shaft-mounted gear units" (page 29). 5129142283 Assembly and Operating Instructions – Gear Units R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W Artisan Technology Group - Quality Instrumentation ...
  • Page 55 Mechanical Installation ® Shaft-mounted gear units with TorqLOC 4.8.3 Removal notes CAUTION Burns caused by hot surfaces. Severe injuries. • Let the units cool down before touching them. 1. Loosen the locking screws one after the other by a quarter rotation to avoid tilting the outer rings.

  • Page 56: Installing The Protective Cover

    Mechanical Installation Installing the protective cover 4.8.4 Cleaning and lubrication There is no need to dismantle removed shrink disks before re-installing them. Clean and lubricate the shrink disk if it is dirty. Lubricate the tapered surfaces with one of the following solid lubricants: Lubricant (Mo S2) Sold as Molykote 321 (lube coat)
  • Page 57 Mechanical Installation Installing the protective cover 4.9.2 Installing the fixed cover 1. To fasten the cover, remove the plastic plug on the gear unit housing (see figure 1) 2. Use the delivered screws to mount the cover to the gear unit housing (see figure 2). 4.9.3 Installation without cover In certain individual cases (e.g.

  • Page 58: Coupling Of Am Adapters

    Mechanical Installation Coupling of AM adapters 4.10 Coupling of AM adapters 4.10.1 IEC adapter AM63 - 280 / NEMA adapter AM56 - 365 9007199466840971 Motor shaft [479] Coupling half [481] Setscrew [484] Key [491] Spacer tube 1. Clean the motor shaft and flange surfaces of the motor and the adapter. 2.
  • Page 59 Mechanical Installation Coupling of AM adapters 5. Check the dimension A. 6. Seal the contact surfaces between the adapter and motor using a suitable sealing compound. 7. Mount the motor on the adapter. Ensure that the coupling claws of the adapter shaft are engaged in the plastic cam ring.
  • Page 60 Mechanical Installation Coupling of AM adapters 4.10.2 Permitted loads CAUTION Impermissibly high loads may occur when mounting a motor. Potential damage to property • The load data specified in the following table are not to be exceeded. 18513419 Gear unit series R..7, F..7, K..7, K..9, and S..7: Adapter type NEMA [mm]...
  • Page 61 Mechanical Installation Coupling of AM adapters 4.10.3 AM adapter with AM../RS backstop Check the direction of rotation of the drive prior to assembly or startup. Inform the SEW- EURODRIVE service in the case of incorrect direction of rotation. The backstop is maintenance-free in operation, and does not require any further main- tenance work.

  • Page 62: Aq. Adapter Coupling

    Mechanical Installation AQ. adapter coupling 4.11 AQ. adapter coupling 4.11.1 AQA80 - 190 adapter / AQH80 - 190 adapter 212114955 1 Motor shaft 2 Set screw 3 Screw AQA = With keyway AQH = Without keyway 1. Clean the motor shaft and flange surfaces of the motor and the adapter. 2.
  • Page 63 Mechanical Installation AQ. adapter coupling 4. Type AQH: Tighten the screws evenly in diametrically opposite sequence, working around several times. Make sure that all the screws are tightened with the tightening torque T according to the following table. Type AQA: Secure the coupling halves using the set screw (see table). 5.
  • Page 64 Mechanical Installation AQ. adapter coupling 4.11.3 Permitted loads CAUTION Impermissibly high loads may occur when mounting a motor. Potential damage to property • The load data specified in the following table are not to be exceeded. The following figure shows the permitted force application points for the permitted max- imum weights: 18513419 Motor's center of gravity...

  • Page 65: Ewh Adapters

    Mechanical Installation EWH adapters 4.12 EWH adapters 4.12.1 Adapter EWH01 – 03 [479] [229] [230] 4557485195 Motor shaft [229] Clamping screws [230] Motor shaft sleeve [479] Coupling half 1. Clean and de-grease the hollow shaft hole of the coupling half [479], the motor shaft sleeve [230], and the motor shaft [1].
  • Page 66 Mechanical Installation EWH adapters 4.12.2 Permitted loads CAUTION Impermissibly high loads may occur when mounting a motor. Potential damage to property • The load data specified in the following table are not to be exceeded. The following figure shows the permitted force application points for the permitted max- imum weights: 18513419 Motor's center of gravity...

  • Page 67: Ad Input Shaft Assembly

    Mechanical Installation AD input shaft assembly 4.13 AD input shaft assembly Observe section "Assembling the input and output components" (page 27) when install- ing input components. 4.13.1 AD../P – cover with motor mounting platform Mounting the motor and adjusting the motor mounting platform. 212119307 [1] Motor mounting platform [2] Stud bolt (only AD6/P / AD7/P)
  • Page 68 Mechanical Installation AD input shaft assembly 4.13.2 Only AD6/P and AD7/P Unscrew the nuts on the stud bolts before adjustment to allow the stud bolts to move axially in the support without restriction. Do not tighten the nuts until the final adjustment position has been reached.
  • Page 69 Mechanical Installation AD input shaft assembly ® 4. Clean the threads of the new bolts and apply a bolt locking compound (e.g. Loctite 243) to the first few threads. 5. Attach the application to the centering shoulder and tighten the retaining screws with the specified tightening torque T (see table).
  • Page 70 Mechanical Installation AD input shaft assembly Permitted loads NOTICE Impermissibly high loads may occur when mounting a motor. Potential damage to property • The load data specified in the following table are not to be exceeded. The following figure shows the permitted force application points for the permitted max- imum weights: 212123659 Motor's center of gravity...
  • Page 71 Mechanical Installation AD input shaft assembly 4.13.4 AD../RS – cover with backstop Check the direction of rotation of the drive prior to assembly or startup. Inform the SEW- EURODRIVE service in the case of incorrect direction of rotation. The backstop is maintenance-free in operation, and does not require any further main- tenance work.

  • Page 72: 4.14 Accessory Equipment

    Mechanical Installation Accessory equipment 4.14 Accessory equipment 4.14.1 AR.. and AT.. centrifugal and friction couplings AR.. friction Drives with a friction coupling consist of a standard gear unit and motor/variable speed coupling gearmotor with an adapter installed between them. This adapter accommodates the fric- tion coupling.
  • Page 73 Mechanical Installation Accessory equipment AT.. hydraulic Hydraulic centrifugal couplings are fluid couplings based on the Föttinger principle. They centrifugal consist of 2 hinged hemispheres with blades separated by a tight gap. coupling The applied torque is transmitted by the inertial force of the streaming fluid. This fluid circulates within a closed circuit, between the pump wheel (primary side) [12] on the driv- ing shaft (motor shaft) and the turbine wheel (secondary side) [9] on the driven shaft (gear unit input shaft).
  • Page 74 Mechanical Installation Accessory equipment 4.14.2 Diagnostic units DUV and DUO DUV diagnostic The DUV30A diagnostic unit evaluates vibration signals using frequency analysis meth- unit ods. A micromechanical acceleration sensor is used in the unit. Data can be recorded, processed and evaluated locally without any expert knowledge. The DUV30A diagnostic unit is suitable for early recognition of rolling element bearing damage or unbalance.
  • Page 75 Mechanical Installation Accessory equipment 4.14.3 Gear unit heater for gear unit series R..7, F..7, and K..7 Oil heating can be required in order to allow for a smooth startup in the event of a cold start at low ambient temperatures. An oil heater is available with external or integrated thermostat depending on the gear unit design.
  • Page 76 Mechanical Installation Accessory equipment 4.14.4 Flange coupling Flange couplings [1] are rigid couplings for connecting 2 shafts [2]. They are suitable for operation in both directions of rotation, but cannot compensate any shaft misalignments. Torque between shaft and coupling is transmitted via a cylindrical interference fit. The two coupling halves are mounted together at their flanges.
  • Page 77 Mechanical Installation Accessory equipment 4.14.5 Regreasing the labyrinth seal Output shaft The following figure shows an example of a regreasable radial labyrinth seal (taconite). • Single oil seal with radial labyrinth seal • Used in very dusty environments with abrasive particles 9007204406135947 INFORMATION Make sure that the gear unit shaft is rotating during the regreasing process.
  • Page 78 Every 3000 operating hours, at least every Fill regreasable sealing systems with grease. 6 months Technical data Sealing and rolling The table shows the greases recommended by SEW-EURODRIVE for an operating bearing grease temperature of -40 °C to +80 °C. Manufacturer Grease...
  • Page 79 Oil-air heat exchanger • Temperature switch with 2 switching points SEW-EURODRIVE uses oil-air cooling systems for standard gear units in sizes OAC 005 and OAC 010. Assembly and Operating Instructions – Gear Units R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W...
  • Page 80 Mechanical Installation Accessory equipment The following figure shows an example of a standard parallel-shaft helical gear unit next to an oil-air cooler. 8981051403 [1] Motor for pump and fan [4] Suction pipe connections [2] Oil-air heat exchanger [5] Pressure pipe connections [3] Temperature switch with two switching points [6] Option: Oil expansion tank connection INFORMATION...

  • Page 81: Startup

    Startup Startup CAUTION Improper startup may result in damage to the gear unit. Possible damage to property. • Note the following: • Before startup, check that the oil level is correct. Refer to the unit's nameplate for lu- bricant fill quantities. •...

  • Page 82: Checking The Oil Level

    Startup Checking the oil level Checking the oil level Before startup, make sure that the oil level corresponds to the mounting position. Ob- serve section "Checking the oil level and changing the oil" (page 89). If the gear unit is equipped with an oil sight glass, you can also determine the oil level at the oil sight glass.

  • Page 83: Helical-Worm And Spiroplan ® W Gear Units

    Startup ® Helical-worm and SPIROPLAN W gear units ® Helical-worm and SPIROPLAN W gear units 5.3.1 Run-in period ® SPIROPLAN and helical-worm gear units require a running-in period of at least 48 h before reaching their maximum efficiency. A separate run-in period applies for each direction of rotation if the gear unit is operated in both directions of rotation.

  • Page 84: Helical/Parallel-Shaft Helical/Helical-Bevel Gear Units

    Startup Helical/parallel-shaft helical/helical-bevel gear units Helical/parallel-shaft helical/helical-bevel gear units No special startup instructions are required for helical, parallel-shaft helical and helical- bevel gear units providing the gear units have been installed in accordance with chapter "Mechanical Installation" (page 18). Gear units with backstop The purpose of a backstop is to prevent undesirable reverse rotation.

  • Page 85: Components Made Of Elastomers With Fluorocarbon Rubber

    The user is responsible for safe handling during the service life including eco-friendly disposal. SEW-EURODRIVE is not responsible for damage caused by improper handling. Assembly and Operating Instructions – Gear Units R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 86: Inspection/Maintenance

    Inspection/Maintenance Preliminary work regarding gear unit inspection/maintenance Inspection/Maintenance The following gear units are lubricated for life: • Helical gear units R07, R17, R27 • Parallel-shaft helical gear units F27 ® • SPIROPLAN gear units Depending on external factors, the surface/corrosion protection might have to be repaired or renewed.

  • Page 87: Inspection/Maintenance Intervals

    Inspection/Maintenance Inspection/maintenance intervals • Strict adherence to the inspection and maintenance intervals is absolutely necessary to ensure safe working conditions. • Before releasing shaft connections, make sure that there are no active torsional moments present (tensions within the system). • Prevent foreign bodies from entering the gear unit during maintenance and inspec- tion work.

  • Page 88: Lubricant Change Intervals

    Inspection/Maintenance Lubricant change intervals Lubricant change intervals The following figure shows the change intervals for standard gear units under normal environmental conditions. Change the oil more frequently when using special versions subject to more severe/aggressive environmental conditions! 30000 25000 20000 15000 10000 5000...

  • Page 89: Inspection/Maintenance For The Al / Am / Aq. / Ewh Adapter

    Inspection/Maintenance Inspection/maintenance for the AL / AM / AQ. / EWH adapter Inspection/maintenance for the AL / AM / AQ. / EWH adapter The following table lists the obligatory intervals and the corresponding measures: Time interval What to do? • Every 3 000 hours of operation, at least every •...

  • Page 90: Inspection/Maintenance For The Gear Unit

    Inspection/Maintenance Inspection/maintenance for the gear unit Inspection/maintenance for the gear unit 6.6.1 Checking the oil level and changing the oil The procedure when checking the oil level and changing the oil depends on the following factors: • Gear unit type •...
  • Page 91 Inspection/Maintenance Inspection/maintenance for the gear unit 6.6.2 A: Helical, parallel-shaft helical, helical-bevel and helical-worm gear units with oil level plug Checking the oil Proceed as follows to check the oil level of the gear unit: level via oil level 1. Observe the notes in chapter "Preliminary work regarding gear unit inspection/main- plug tenance"...
  • Page 92 Inspection/Maintenance Inspection/maintenance for the gear unit Checking the oil Proceed as follows to check the oil of the gear unit: via oil drain plug 1. Observe the notes in chapter "Preliminary work regarding gear unit inspection/main- tenance" (page 85). 2. Determine the position of the oil drain plug using the mounting position sheets. See chapter "Mounting Positions"...
  • Page 93 Inspection/Maintenance Inspection/maintenance for the gear unit ® 6.6.3 B: Helical, parallel-shaft helical, SPIROPLAN gear units without oil level plug with cover plate Checking the oil For gear units without oil level bore, the oil level is checked via the cover plate opening. level via cover Proceed as follows: plate...
  • Page 94 Inspection/Maintenance Inspection/maintenance for the gear unit 5. Compare the determined value "x" to the max. distance (depending on the mounting position) between the oil level and the sealing surface of the gear unit housing as specified in the following table. Adjust the fill level if required. Gear unit type Max.
  • Page 95 Inspection/Maintenance Inspection/maintenance for the gear unit 6. Close the gear unit after the oil level check: • Re-attach the gasket of the cover plate. Make sure that the sealing surfaces are clean and dry. • Screw on the cover plate. Tighten the cover screws with the rated tightening torque according to the following table from the inside to the outside in the order illustrated in the figure.
  • Page 96 Inspection/Maintenance Inspection/maintenance for the gear unit Checking the oil Proceed as follows to check the oil of the gear unit: via cover plate 1. Observe the notes in chapter "Preliminary work regarding gear unit inspection/main- tenance" (page 85). 2. Open the cover plate of the gear unit according to section "Checking the oil via the cover plate"...
  • Page 97 Inspection/Maintenance Inspection/maintenance for the gear unit 6.6.4 C: Helical-worm gear units S..37 and helical-bevel gear units K..19/K..29 without oil level plug and cover plate Checking the oil The gear units S..37, K..19, and K..29 are not equipped with an oil level plug or a cover level via screw plate.
  • Page 98 Inspection/Maintenance Inspection/maintenance for the gear unit 5. Determine the size of the section "x" of the dipstick covered with lubricant using a cal- iper (see following figure). 18661771 6. Compare the determined value "x" to the min. value depending on the mounting po- sition specified in the following table.
  • Page 99 Inspection/Maintenance Inspection/maintenance for the gear unit Checking the oil 1. Observe the notes in section "Preliminary work regarding gear unit inspection/main- via screw plug tenance" (page 85). 2. Open the cover plate of the gear unit according to section "Checking the oil level via screw plug".
  • Page 100 Inspection/Maintenance Inspection/maintenance for the gear unit ® 6.6.5 D: SPIROPLAN W..37 / W..47 in mounting positions M1, M2, M3, M5, M6 with oil level plug Checking the oil Proceed as follows to check the oil level of the gear unit: level via oil level 1.
  • Page 101 Inspection/Maintenance Inspection/maintenance for the gear unit Checking the oil Proceed as follows to check the oil of the gear unit: via oil level plug 1. Observe the notes in chapter "Preliminary work regarding gear unit inspection/main- tenance" (page 85). 2. Remove a little oil at the oil level plug. 3.
  • Page 102 Inspection/Maintenance Inspection/maintenance for the gear unit ® 6.6.6 E: SPIROPLAN W..37 / W..47 in mounting position M4 without oil level plug and cover plate Checking the oil The W37/W47 gear units are not equipped with an oil level plug or a cover plate. This is level via screw why the oil level is checked via the control bore.
  • Page 103 Inspection/Maintenance Inspection/maintenance for the gear unit 6. Compare the determined value "x" to the min. value depending on the mounting po- sition specified in the following table. Correct the fill level if required. Oil level = wetted section x [mm] of the dipstick Mounting position during the check Gear unit type Lying on the A side...
  • Page 104 Inspection/Maintenance Inspection/maintenance for the gear unit 6. Re-insert the lower screw plug. 7. Fill in new oil of the same type via the upper screw plug bore (otherwise consult cus- tomer service). Do not mix different synthetic lubricants. – Observe the oil fill quantities according to the specifications on the nameplate or according to the mounting position.

  • Page 105: Mounting Positions

    Mounting Positions Designation of the mounting positions Mounting Positions Designation of the mounting positions SEW differentiates between six mounting positions, M1 – M6. The following figure shows the spatial orientation of the gearmotor in mounting positions M1 – M6. Assembly and Operating Instructions – Gear Units R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W Artisan Technology Group - Quality Instrumentation ...

  • Page 106: Churning Losses

    Mounting Positions Churning losses Churning losses Churning losses may occur in some mounting positions. Contact SEW-EURODRIVE * → Page XX in case of the following combinations: Input speed Mounting position Gear unit type Gear unit size [rpm] 97 – 107 >...

  • Page 107: Mounting Positions Of Spiroplan ® Gear Units

    Mounting Positions ® Mounting positions of SPIROPLAN gear units ® Mounting positions of SPIROPLAN gear units INFORMATION ® SPIROPLAN gearmotors are not dependent on the mounting position, except for W37 – W47 in M4 mounting position. However, mounting positions M1 to M6 are also ®...

  • Page 108: Helical Gearmotors R

    Mounting Positions Helical gearmotors R Helical gearmotors R 7.7.1 R07 – R167 * → (page 105) Assembly and Operating Instructions – Gear Units R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 109 Mounting Positions Helical gearmotors R 7.7.2 RF07 – RF167, RZ07 – RZ87 * → (page 105) Assembly and Operating Instructions – Gear Units R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 110 Mounting Positions Helical gearmotors R 7.7.3 R07F – R87F * → (page 105) Assembly and Operating Instructions – Gear Units R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 111: Helical Gearmotors Rx

    Mounting Positions Helical gearmotors RX Helical gearmotors RX 7.8.1 RX57 – RX107 * → (page 105) Assembly and Operating Instructions – Gear Units R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 112 Mounting Positions Helical gearmotors RX 7.8.2 RXF57 – RXF107 * → (page 105) Assembly and Operating Instructions – Gear Units R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 113: Parallel-Shaft Helical Gearmotors F

    Mounting Positions Parallel-shaft helical gearmotors F Parallel-shaft helical gearmotors F 7.9.1 F27 – F157 / FA27B – F157B / FH27B – FH157B / FV27B – FV107B * → (page 105) Assembly and Operating Instructions – Gear Units R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W Artisan Technology Group - Quality Instrumentation ...
  • Page 114 Mounting Positions Parallel-shaft helical gearmotors F 7.9.2 FF27 – FF157 / FAF27 – FAF157 / FHF27 – FHF157 / FAZ27 – FAZ157 / FHZ27 – FHZ157 / FVF27 – FVF107 / FVZ27 – FVZ107 * → (page 105) Assembly and Operating Instructions – Gear Units R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W Artisan Technology Group - Quality Instrumentation ...
  • Page 115 Mounting Positions Parallel-shaft helical gearmotors F 7.9.3 FA27 – FA157 / FH27 – FH157 / FV27 – FV107 / FT37 – FT157 * → (page 105) Assembly and Operating Instructions – Gear Units R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W Artisan Technology Group - Quality Instrumentation ...

  • Page 116: Helical-Bevel Gearmotors K

    Mounting Positions Helical-bevel gearmotors K 7.10 Helical-bevel gearmotors K 7.10.1 K19 – K29 / KA19B – KA29B / KH19B – KH29B * → (page 105) Assembly and Operating Instructions – Gear Units R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 117 Mounting Positions Helical-bevel gearmotors K 7.10.2 K37 – K157 / KA37B – KA157B / KH37B – KH157B / KV37B – KV107B * → (page 105) Assembly and Operating Instructions – Gear Units R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 118 Mounting Positions Helical-bevel gearmotors K 7.10.3 K167 – K187 / KH167B – KH187B * → (page 105) Assembly and Operating Instructions – Gear Units R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 119 Mounting Positions Helical-bevel gearmotors K 7.10.4 KF19B – 29B / KAF19B – KAF29B / KHF19B – KHF29B * → (page 105) Assembly and Operating Instructions – Gear Units R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 120 Mounting Positions Helical-bevel gearmotors K 7.10.5 KF37 – KF157 / KAF37 – KAF157 / KHF37 – KHF157 / KAZ37 – KAZ157 / KHZ37 – KHZ157 / KVF37 – KVF107 / KVZ37 – KVZ107 * → (page 105) Assembly and Operating Instructions – Gear Units R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W Artisan Technology Group - Quality Instrumentation ...
  • Page 121 Mounting Positions Helical-bevel gearmotors K 7.10.6 KA19B – KA29B / KH19B – KH29B * → (page 105) Assembly and Operating Instructions – Gear Units R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 122 Mounting Positions Helical-bevel gearmotors K 7.10.7 KA37 – KA157 / KH37 – KH157 / KV37 – KV107 / KT37 – KT97 * → (page 105) Assembly and Operating Instructions – Gear Units R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 123 Mounting Positions Helical-bevel gearmotors K 7.10.8 KH167 – KH187 * → (page 105) Assembly and Operating Instructions – Gear Units R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 124: Helical-Worm Gearmotors S

    Mounting Positions Helical-worm gearmotors S 7.11 Helical-worm gearmotors S 7.11.1 S37 Assembly and Operating Instructions – Gear Units R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 125 Mounting Positions Helical-worm gearmotors S 7.11.2 S47 – S97 * → (page 105) Assembly and Operating Instructions – Gear Units R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 126 Mounting Positions Helical-worm gearmotors S 7.11.3 SF37 / SAF37 / SHF37 Assembly and Operating Instructions – Gear Units R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 127 Mounting Positions Helical-worm gearmotors S 7.11.4 SF47 – SF97 / SAF47 – SAF97 / SHF47 – SHF97 / SAZ47 – SAZ97 / SHZ47 – SHZ97 * → (page 105) Assembly and Operating Instructions – Gear Units R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W Artisan Technology Group - Quality Instrumentation ...
  • Page 128 Mounting Positions Helical-worm gearmotors S 7.11.5 SA37 / SH37 / ST37 Assembly and Operating Instructions – Gear Units R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 129 Mounting Positions Helical-worm gearmotors S 7.11.6 SA47 – SA97 / SH47 – SH97 / ST47 – ST97 * → (page 105) Assembly and Operating Instructions – Gear Units R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 130: Spiroplan ® W Gearmotors

    Mounting Positions ® SPIROPLAN W gearmotors ® 7.12 SPIROPLAN W gearmotors 7.12.1 W10 – W30 Assembly and Operating Instructions – Gear Units R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 131 Mounting Positions ® SPIROPLAN W gearmotors 7.12.2 WF10 – WF30 / WAF10 – WAF30 Assembly and Operating Instructions – Gear Units R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 132 Mounting Positions ® SPIROPLAN W gearmotors 7.12.3 WA10 – WA30 Assembly and Operating Instructions – Gear Units R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 133 Mounting Positions ® SPIROPLAN W gearmotors 7.12.4 W37 – W47 / WA37B – WA47B / WH37B – WH47B Assembly and Operating Instructions – Gear Units R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 134 Mounting Positions ® SPIROPLAN W gearmotors 7.12.5 WF37 – WF47 / WAF37 – WAF47 / WHF37 – WHF47 Assembly and Operating Instructions – Gear Units R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 135 Mounting Positions ® SPIROPLAN W gearmotors 7.12.6 WA37 – WA47 / WH37 – WH47 / WT37 – WT47 Assembly and Operating Instructions – Gear Units R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 136: Technical Data

    1) The packaging must be carried out by an experienced company using the packaging materials that have been explicitly specified for the particular application. 2) SEW-EURODRIVE recommends to store the gear units according to the mounting position. Assembly and Operating Instructions – Gear Units R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W...

  • Page 137: Lubricants

    Lubricants Lubricants Unless a special arrangement is made, SEW-EURODRIVE supplies the drives with a lubricant fill adapted for the specific gear unit and mounting position. The mounting po- sition (M1 – M6, see chapter "Mounting positions") must be specified with the order. You must adapt the lubricant fill in case of any subsequent changes made to the mounting position, see chapter "Lubricant fill quantities"...
  • Page 138 = Ester oil (water hazard classification 1) = Synthetic hydrocarbons + ester oil (USDA - H1 certification) = Hydraulic oil = Synthetic lubricant (= synthetic-based roller bearing grease) Helical-worm gear units with PG oil: please consult SEW-EURODRIVE ® Special lubricant for SPIROPLAN gear units only ≥...
  • Page 139 Technical Data Lubricants Lubricant table 01 751 09 04 36028799863966091 Assembly and Operating Instructions – Gear Units R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 140 Technical Data Lubricants 8.2.3 Lubricant fill quantities The specified fill quantities are recommended values. The exact values vary depend- ing on the number of gear stages and reduction ratio. Check the oil level plug for the exact oil quantity when you fill in the oil. The following tables show guide values for lubricant fill quantities in relation to the mounting position M1 –...
  • Page 141 Technical Data Lubricants RX.. Fill quantity in liters Gear unit RX57 0.60 0.80 1.30 1.30 0.90 0.90 RX67 0.80 0.80 1.70 1.90 1.10 1.10 RX77 1.10 1.50 2.60 2.70 1.60 1.60 RX87 1.70 2.50 4.80 4.80 2.90 2.90 RX97 2.10 3.40 4.80 4.80...
  • Page 142 Technical Data Lubricants Parallel-shaft heli- F.., FA..B, FH..B, FV..B cal (F) gear units Fill quantity in liters Gear unit F..27 0.60 0.80 0.65 0.70 0.60 0.60 F..37 0.95 1.25 0.70 1.25 1.00 1.10 F..47 1.50 1.80 1.10 1.90 1.50 1.70 F..57 2.60 3.50...
  • Page 143 Technical Data Lubricants Helical-bevel (K) gear units INFORMATION All K..9 gear units have a universal mounting position and are filled with the same quan- tity of oil in the same variant and mounting position, except for M4. K.., KA..B, KH..B, KV..B Fill quantity in liters Gear unit K..19...
  • Page 144 Technical Data Lubricants Fill quantity in liters Gear unit K..97 14.7 15.7 20.0 15.7 15.7 K..107 10.0 20.5 24.0 32.4 24.0 24.0 K..127 21.0 41.5 43.0 52.0 40.0 40.0 K..157 31.0 66.0 67.0 87.0 62.0 62.0 K..167 33.0 95.0 105.0 123.0 85.0 84.0...
  • Page 145 Technical Data Lubricants Helical-worm (S) gear units Fill quantity in liters Gear unit S..37 0.25 0.40 0.50 0.55 0.40 0.40 S..47 0.35 0.80 0.70/0.90 1.00 0.80 0.80 S..57 0.50 1.20 1.00/1.20 1.45 1.30 1.30 S..67 1.00 2.00 2.20/3.10 3.10 2.60 2.60 S..77 1.90...

  • Page 146: Malfunctions

    SEW drives may only be repaired by qualified personnel who are familiar with the technical rules for industrial safety and health. • Only qualified specialists are permitted to separate the drive from the motor. • Consult SEW-EURODRIVE customer service. Gear units Malfunction Possible cause Remedy Check the oil →see "Inspection/maintenance for the...

  • Page 147: Adapters Am / Aq. / Al / Ewh

    Gasket defective. Contact SEW-EURODRIVE customer service Output shaft does not turn Shaft-hub connection in the gear unit or the Send the gear unit to SEW-EURODRIVE for repair although the motor is run- adapter interrupted. ning or the input shaft is...

  • Page 148: Ad Input Shaft Assembly

    Oil leaking Gasket defective. Contact SEW-EURODRIVE customer service Output shaft does not turn Connection between shaft and hub in gear Send the gear unit to SEW-EURODRIVE for repair. although the input shaft is unit or cover interrupted. rotated. Customer service...

  • Page 149: Address List

    Address list Address list Germany Headquarters Bruchsal SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-0 Production Ernst-Blickle-Straße 42 Fax +49 7251 75-1970 Sales D-76646 Bruchsal http://www.sew-eurodrive.de P.O. Box sew@sew-eurodrive.de Postfach 3023 • D-76642 Bruchsal Production / Indus- Bruchsal SEW-EURODRIVE GmbH & Co KG Tel.
  • Page 150 Ruta Panamericana Km 37.5, Lote 35 Fax +54 3327 4572-21 (B1619IEA) Centro Industrial Garín sewar@sew-eurodrive.com.ar Prov. de Buenos Aires http://www.sew-eurodrive.com.ar Australia Assembly Melbourne SEW-EURODRIVE PTY. LTD. Tel. +61 3 9933-1000 Sales 27 Beverage Drive Fax +61 3 9933-1003 Service Tullamarine, Victoria 3043 http://www.sew-eurodrive.com.au enquires@sew-eurodrive.com.au Sydney SEW-EURODRIVE PTY.
  • Page 151 Tel. +237 33 431137 Rue Drouot Akwa Fax +237 33 431137 B.P. 2024 electrojemba@yahoo.fr Douala Canada Assembly Toronto SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 905 791-1553 Sales 210 Walker Drive Fax +1 905 791-2999 Service Bramalea, ON L6T 3W1 http://www.sew-eurodrive.ca l.watson@sew-eurodrive.ca Vancouver SEW-EURODRIVE CO.
  • Page 152 Address list China Guangzhou SEW-EURODRIVE (Guangzhou) Co., Ltd. Tel. +86 20 82267890 No. 9, JunDa Road Fax +86 20 82267922 East Section of GETDD guangzhou@sew-eurodrive.cn Guangzhou 510530 Shenyang SEW-EURODRIVE (Shenyang) Co., Ltd. Tel. +86 24 25382538 10A-2, 6th Road Fax +86 24 25382580 Shenyang Economic Technological Develop- shenyang@sew-eurodrive.cn...
  • Page 153 Fax +36 1 437 06-50 Kunigunda u. 18 http://www.sew-eurodrive.hu office@sew-eurodrive.hu India Registered Office Vadodara SEW-EURODRIVE India Private Limited Tel. +91 265 3045200, +91 265 2831086 Assembly Plot No. 4, GIDC Fax +91 265 3045300, +91 265 Sales POR Ramangamdi • Vadodara - 391 243...
  • Page 154 Ahofer Str 34B / 228 Fax +972 3 5599512 58858 Holon http://www.liraz-handasa.co.il office@liraz-handasa.co.il Italy Assembly Solaro SEW-EURODRIVE di R. Blickle & Co.s.a.s. Tel. +39 02 96 9801 Sales Via Bernini,14 Fax +39 02 96 980 999 Service I-20020 Solaro (Milano) http://www.sew-eurodrive.it sewit@sew-eurodrive.it...
  • Page 155 No. 95, Jalan Seroja 39, Taman Johor Jaya Fax +60 7 3541404 Service 81000 Johor Bahru, Johor sales@sew-eurodrive.com.my West Malaysia Mexico Assembly Quéretaro SEW-EURODRIVE MEXICO SA DE CV Tel. +52 442 1030-300 Sales SEM-981118-M93 Fax +52 442 1030-301 Service Tequisquiapan No. 102 http://www.sew-eurodrive.com.mx Parque Industrial Quéretaro scmexico@seweurodrive.com.mx...
  • Page 156 NL-3044 AS Rotterdam Service: 0800-SEWHELP Postbus 10085 http://www.sew-eurodrive.nl NL-3004 AB Rotterdam info@sew-eurodrive.nl New Zealand Assembly Auckland SEW-EURODRIVE NEW ZEALAND LTD. Tel. +64 9 2745627 Sales P.O. Box 58-428 Fax +64 9 2740165 Service 82 Greenmount drive http://www.sew-eurodrive.co.nz East Tamaki Auckland sales@sew-eurodrive.co.nz...
  • Page 157 0393 Ustanicka 128a Fax +381 11 347 1337 PC Košum, IV sprat office@dipar.rs SRB-11000 Beograd Singapore Assembly Singapore SEW-EURODRIVE PTE. LTD. Tel. +65 68621701 Sales No 9, Tuas Drive 2 Fax +65 68612827 Service Jurong Industrial Estate http://www.sew-eurodrive.com.sg Singapore 638644 sewsingapore@sew-eurodrive.com...
  • Page 158 Fax +27 13 752-8008 Vintonia robermeyer@sew.co.za P.O.Box 1942 Nelspruit 1200 South Korea Assembly Ansan SEW-EURODRIVE KOREA CO., LTD. Tel. +82 31 492-8051 Sales B 601-4, Banweol Industrial Estate Fax +82 31 492-8056 Service #1048-4, Shingil-Dong, Danwon-Gu, http://www.sew-korea.co.kr Ansan-City, Kyunggi-Do Zip 425-839 master.korea@sew-eurodrive.com...
  • Page 159 Service CH-4142 Münchenstein bei Basel http://www.imhof-sew.ch info@imhof-sew.ch Tanzania Sales Dar es Salaam SEW-EURODRIVE PTY LIMITED TANZANIA Tel. +255 0 22 277 5780 Plot 52, Regent Estate Fax +255 0 22 277 5788 PO Box 106274 uroos@sew.co.tz Dar Es Salaam Thailand...
  • Page 160 Hayward, CA 94544 cshayward@seweurodrive.com Additional addresses for service in the USA provided on request! Venezuela Assembly Valencia SEW-EURODRIVE Venezuela S.A. Tel. +58 241 832-9804 Sales Av. Norte Sur No. 3, Galpon 84-319 Fax +58 241 838-6275 Service Zona Industrial Municipal Norte http://www.sew-eurodrive.com.ve...

  • Page 161: Index

    Index Index Accessory equipment..........71 Efficiency ...............82 Elastomers.............84 AD input shaft assembly ........66 Adapter EWH ............64 Embedded safety notes ...........5 Adjustment in mounting position ......21 EWH adapter ............64 AM adapter ............57 Exclusion of liability..........6 AM IEC adapter .............57 Extended storage..........135 AM NEMA adapter ..........57 Ambient conditions..........84 AQ.
  • Page 162 Index Inspection work Mounting positions ..........104 AD input shaft assembly ........88 Designation............104 AL /AM / AQ. / EWH adapter ......88 Helical gearmotors R ........107 checking the oil ..........89 Helical gearmotors RX........110 Checking the oil level .........89 Helical-bevel gearmotors K......115 Gear unit ............89 Helical-worm gearmotors S ......
  • Page 163 Index Safety notes .............7 Technical data .............135 Design of section-related ........5 Tightening torques ..........22 Design of the embedded........5 Tools ..............18 ® Designated use ............8 TorqLOC ..............43 Designation in the documentation......5 Torque arm for shaft-mounted gear units General information ..........7 Helical-bevel gear units KA37 – 157....30 Transport..............9 Torque arms ............29 Screw quality............21...
  • Page 164 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 165 SEW-EURODRIVE—Driving the world SEW-EURODRIVE Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 76642 BRUCHSAL GERMANY Phone +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

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