SEW-Eurodrive MOVIMOT MM D Series Manual
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SEW-Eurodrive MOVIMOT MM D Series Manual

Functional safety, including field distributor
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*22515062_0516*
Drive Technology \ Drive Automation \ System Integration \ Services
Manual
®
®
MOVIMOT
MM..D
– Functional Safety
(including field distributor)
Edition 05/2016
22515062/EN

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Summary of Contents for SEW-Eurodrive MOVIMOT MM D Series

  • Page 1 *22515062_0516* Drive Technology \ Drive Automation \ System Integration \ Services Manual ® ® MOVIMOT MM..D – Functional Safety (including field distributor) Edition 05/2016 22515062/EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Content Content General information........................  4 About this documentation .................... 4 Structure of the safety notes ................... 4 Rights to claim under limited warranty ................ 6 Content of the documentation.................. 6 Exclusion of liability...................... 6 Product names and trademarks.................. 6 Copyright notice ...................... 6 Other applicable publications.................. 7 Integrated safety technology....................  8 Safe condition ......................... 8 Safety concept ........................ 8 Safety functions ...................... 9...

  • Page 4: General Information

    General information About this documentation General information About this documentation This documentation is an integral part of the product. The documentation is intended for all employees who perform assembly, installation, startup, and service work on the product. Make sure this documentation is accessible and legible. Ensure that persons respons- ible for the machinery and its operation as well as persons who work on the device in- dependently have read through the documentation carefully and understood it.
  • Page 5 General information Structure of the safety notes Meaning of the hazard symbols The hazard symbols in the safety notes have the following meaning: Hazard symbol Meaning General hazard Warning of dangerous electrical voltage Warning of hot surfaces Warning of risk of crushing Warning of suspended load Warning of automatic restart 1.2.3...

  • Page 6: Rights To Claim Under Limited Warranty

    General information Rights to claim under limited warranty Rights to claim under limited warranty Read the information in this documentation. This is essential for fault-free operation and fulfillment of any rights to claim under limited warranty. Read the documentation before you start working with the unit! Content of the documentation The current version of the documentation is the original.

  • Page 7: Other Applicable Publications

    General information Other applicable publications Other applicable publications ® This document supplements the "MOVIMOT MM..D ..." operating instructions and limits the application notes according to the following information. Only use this documentation in conjunction with the following publications: ® • For applications with MOVIMOT MM..D adhere to the operating instructions ®...

  • Page 8: Integrated Safety Technology

    Integrated safety technology Safe condition Integrated safety technology ® The safety technology of MOVIMOT   MM..D described below has been developed and tested in accordance with the following safety requirements: • Performance level d according to EN ISO 13849-1:2008 • SIL 2 according to EN 61800-5-2:2007 This was certified by TÜV Nord.

  • Page 9: Safety Functions

    Integrated safety technology Safety functions Safety functions The following drive-related safety functions can be used: • STO (safe torque off according to EN  61800-5-2) by disconnecting the safety-re- lated 24 V supply voltage. If the STO function is activated, the frequency inverter no longer supplies power to the motor for generating torque.

  • Page 10: Limitations

    Integrated safety technology Limitations Limitations ® • The brake controller integrated in MOVIMOT and the standard brake integrated in brakemotors is not safety-related and therefore not part of the safety functions mentioned above. If the brake controller and/or the motor brake fails, the drive can coast for much longer depending on the application (i.e.
  • Page 11 Integrated safety technology Limitations ® Schematic representation "Safety concept for MOVIMOT " MOVIMOT ® 1419054731 [1] RS485 [2] Digital inputs "R", "L", "f1/f2" [3] Safety relay, external [4] Safety-related 24 V voltage supply [5] Motor phase ® ® Manual – MOVIMOT MM..D –...

  • Page 12: Safety Requirements

    Safety requirements Permitted unit combinations Safety requirements ® The safety functions of MOVIMOT MM..D can only be used for safe operation of the system/machine if they are integrated correctly in an application-specific, higher-level safety function or safety system. It is essential that the system manufacturer/machine manufacturer conducts a system-specific/machine-specific risk analysis (e.g.
  • Page 13 Safety requirements Permitted unit combinations 3.1.1 MFZ.6. ® MOVIMOT and M.Z.6. field distributor (Connection via prefabricated cable). The following combinations are permitted: Fieldbus interface MQ.. MF.. MFI21A, 22A, 32A Only permitted with Z16F MFI23F, 33F MQI21A, 22A, 32A MFP21D, 22D, 22L, 32D Only permitted with Z26F, Z26J MFP22H, 32H MFE52A, 52H, 52L...
  • Page 14 Safety requirements Permitted unit combinations 3.1.2 MFZ.7. ® MOVIMOT frequency inverter integrated in the M.Z.7. field distributor (Connection of the AC motor via prefabricated cable). The following combinations are permitted: Fieldbus interface MQ.. MFI21A, 22A, 32A Only permitted with Z17F MF..
  • Page 15 Safety requirements Permitted unit combinations 3.1.3 MFZ.8. ® MOVIMOT frequency inverter integrated in the M.Z.8. field distributor (Connection of the AC motor via prefabricated cable). The following combinations are permitted: Fieldbus interface MQ.. MFI21A, 22A, 32A Only permitted with Z18F, Z18J, Z18N MF..
  • Page 16 Safety requirements Permitted unit combinations 3.1.5 FS logo description ® The nameplate of the MOVIMOT drive and/or the complete unit nameplate of the ® MOVIFIT unit can be marked with the FS logo. ® • MOVIMOT MM.. D ® ® For more information about MOVIMOT with FS01 logo, refer to the "MOVIMOT MM..D –...

  • Page 17: Installation Requirements

    Safety requirements Installation requirements Installation requirements • Use only hybrid cables from SEW‑EURODRIVE to connect the M.Z.6. field distrib- ® utor to the MOVIMOT inverter with the motor. ® • To connect the M.Z.7. or M.Z.8. field distributors or MOVIFIT MC to the motor, SEW‑EURODRIVE recommends using the specifically designed prefabricated hy- brid cable by SEW‑EURODRIVE.
  • Page 18 Safety requirements Installation requirements ® • For all 24 V supply voltages of the MOVIMOT inverter, the field distributor and all stations of the fieldbus, only voltage sources with safe disconnection (SELV/PELV) according to EN 60204‑1 and EN 61131‑2 are permitted. In case of a single fault, the voltage between the outputs or between any output and grounded parts may not exceed DC 60 V.

  • Page 19: External Safety Controller Requirements

    Safety requirements External safety controller requirements External safety controller requirements A safety relay can be used as an alternative to a safety controller. The following re- quirements apply analogously. • For safety-relevant applications up to performance level d to EN ISO 13849-1, the safety controller and all other safety-relevant subsystems must be approved for at least performance level d to EN ISO 138491‑1 or SIL 2 to EN 61508.
  • Page 20 Safety requirements External safety controller requirements Sample circuit The following figure shows the basic connection of an external safety relay (according ® "safety relay" to the requirements listed above) to the MOVIMOT MM..D drive. The information in the respective manufacturer's data sheets must be observed for connection. [2] U 18014400103440907 Safety relay with approval...

  • Page 21: Startup Requirements

    Safety requirements Startup requirements Startup requirements • Startup of the system/machine must be documented. The safety functions of the system/machine must be checked and verified. Observe the limitations for the ® safety functions of MOVIMOT in chapter "Limitations" (→ 2 10) for the verification of the safety functions.

  • Page 22: Connection Variants

    Connection variants 24 V voltage supply for group disconnection Connection variants 24 V voltage supply for group disconnection 4.1.1 Basic considerations ® • For group drives, the 24 V supply of several MOVIMOT drives can be made avail- able by a single safety relay. The maximum possible number of units (n units) res- ults from the maximum permitted contact load of the safety relay and the maximum ®...

  • Page 23: Movimot ® With Binary Control (Control Via Terminals)

    Connection variants MOVIMOT® with binary control (control via terminals) MOVIMOT® with binary control (control via terminals) ® MOVIMOT with binary control (control via terminals) 4.2.1 General structure ® MOVIMOT with binary control (control via terminals): Inverter mounted to the motor Mounting close to the motor 3 x 400 V 3 x 400 V...
  • Page 24 Connection variants MOVIMOT® with binary control (control via terminals) 4.2.3 Connection hybrid cable (motor cable) for installation close to the motor The following figure shows the conductor assignment of the hybrid cable and the as- ® sociated terminals of the MOVIMOT terminal box and the DR..
  • Page 25 Connection variants MOVIMOT® with binary control (control via terminals) 4.2.4 Group disconnection ® For notes on determining the number "n" of MOVIMOT units for group disconnection, see chapter "24 V voltage supply for group disconnection" (→ 2 22). 3 x 400 V + PE 1 .
  • Page 26 Connection variants MOVIMOT® with binary control (control via terminals) 4.2.5 Controlling the direction of rotation signals via an external switch X6: 4,5,6 X6: 1,2,3 X6: 11,12 X6: 9,10 MOVIMOT ® 1490179211 [1] Switch • The cables to the external switch must be routed according to the general notes so that neither parasitic voltages nor induced voltages can occur.
  • Page 27 Connection variants MOVIMOT® with binary control (control via terminals) 4.2.6 Binary control via safe outputs ® MOVIMOT with binary control (control via terminals): [1] 3 x 400 V + PE + 24 V Safety Power f 1 / f 2 L 1 1 2 9 1 0 1 R S - R...

  • Page 28: Movimot ® With Mbg11A Option

    Connection variants MOVIMOT® with MBG11A option MOVIMOT® with MBG11A option ® MOVIMOT with MBG11A option 4.3.1 General structure ® MOVIMOT drive with MBG11A option (setpoint adjuster): MBG11A 3 x 400 V + PE Safety Power + 24 V f 1 / f 2 L 1 1 2 9 1 0 1 2 4 V...
  • Page 29 Connection variants MOVIMOT® with MBG11A option 4.3.2 Group disconnection ® For notes on determining the number "n" of MOVIMOT units for group disconnection, see chapter "24 V voltage supply for group disconnection" (→ 2 22). MBG11A 3 x 400 V + PE 1 ....n 18051079307 [1] Line connection [2] Safety-related 24 V supply from the safety relay...
  • Page 30 Connection variants MOVIMOT® with MBG11A option ® 4.3.3 Enabling the direction of rotation in MOVIMOT Make sure that "24V" and "⊥" are connected correctly and verify this with a test! Variant 1 Variant 2 • Both directions of rotation are en- •...

  • Page 31: Movimot ® With Mwa21A Option

    Connection variants MOVIMOT® with MWA21A option MOVIMOT® with MWA21A option ® MOVIMOT with MWA21A option 4.4.1 General structure ® MOVIMOT drive with MWA21A option (setpoint adjuster): Terminals 1 – 10 of the MWA21A option must be supplied by the same 24 V source and switched off via the external safety relay.
  • Page 32 Connection variants MOVIMOT® with MWA21A option 4.4.2 Group disconnection ® For notes on determining the number "n" of MOVIMOT units for group disconnection, see chapter "24 V voltage supply for group disconnection" (→ 2 22). MWA21A 3 x 400 V + PE 1 ....n 18051085835 [1] Line connection [2] Safety-related 24 V supply from the safety relay...
  • Page 33 Connection variants MOVIMOT® with MWA21A option ® 4.4.3 Enabling the direction of rotation in MOVIMOT Make sure that "24V" and "⊥" are connected correctly and verify this with a test! Variant 1 Variant 2 • Both directions of rotation are en- •...

  • Page 34: Movimot ® With Field Distributor Mf../Z.6. Or Mq../Z.6

    Connection variants MOVIMOT® with field distributor MF../Z.6. or MQ../Z.6. MOVIMOT® with field distributor MF../Z.6. or MQ../Z.6. ® MOVIMOT with field distributor MF../Z.6. or MQ../Z.6. 4.5.1 General structure ® MOVIMOT drive with field distributor MF../Z.6. or MQ../Z.6.: The drive is connected using a pre-fabricated hybrid cable. Connection via cable glands Connection via AM.6 plug connector peater...

  • Page 35: Movimot ® With Field Distributor Mf

    Connection variants MOVIMOT® with field distributor MF../Z.6. or MQ../Z.6. 4.5.2 Field distributor connection The following figure shows the connection of the MF../Z.6. or MQ../Z.6. field distrib- utor: + 24 V 3 x 400 V + PE X20 / X29 MF../MQ.. RS485 MFZ.6F 9007200744966923...
  • Page 36 Connection variants MOVIMOT® with field distributor MF../Z.6. or MQ../Z.6. ® 4.5.3 Enabling the direction of rotation in MOVIMOT Make sure that "24V" and "⊥" are connected correctly and verify this with a test! Variant 1 Variant 2 • Both directions of rotation are en- •...
  • Page 37 Connection variants MOVIMOT® with field distributor MF../Z.6. or MQ../Z.6. 4.5.4 Group disconnection with field distributor MF../Z.6 or MQ../Z.6 ® For notes on determining the number "n" of MOVIMOT units for group disconnection, see chapter "24 V voltage supply for group disconnection" (→ 2 22). peater MF..

  • Page 38: Movimot ® With Mf

    Connection variants MOVIMOT® with MF../MM../Z.7 or MQ../MM../Z.7. field distributor MOVIMOT® with MF../ MM../Z.7 or MQ../MM../ Z.7. field distributor ® MOVIMOT with MF../MM../Z.7. or MQ../MM../Z.7. field distributor 4.6.1 General structure ® MOVIMOT drive with MF../MM../Z.7. or MQ../MM../Z.7. field distributor The drive is connected using a pre-fabricated hybrid cable. peater MF..
  • Page 39 Connection variants MOVIMOT® with MF../MM../Z.7 or MQ../MM../Z.7. field distributor 4.6.2 Field distributor connection The following figure shows the connection of the MF../MM../Z.7. or MQ../MM../Z.7. field distributor: + 24 V 3 x 400 V + PE X20 / X29 MF../MQ.. MF.. RS485 ®...
  • Page 40 Connection variants MOVIMOT® with MF../MM../Z.7 or MQ../MM../Z.7. field distributor ® 4.6.3 Enabling the direction of rotation on the MOVIMOT inverter Make sure that "24V" and "⊥" are connected correctly and verify this with a test! Both directions of Only CCW direction of Only CW direction of rotation is en- rotation are enabled rotation is enabled...

  • Page 41: Movimot® With Mf../Mm../Z.7 Or Mq../Mm../Z.7. Field Distributor

    Connection variants MOVIMOT® with MF../MM../Z.7 or MQ../MM../Z.7. field distributor 4.6.4 Group disconnection with field distributors MF../MM../Z.7. or MQ../MM../Z.7. ® For notes on determining the number "n" of MOVIMOT units for group disconnection, see chapter "24 V voltage supply for group disconnection" (→ 2 22). peater MF..

  • Page 42: Movimot ® With Mf../Mm../Z.8. Or Mq../Mm../Z.8. Field Distributor

    Connection variants MOVIMOT® with MF../MM../Z.8. or MQ../MM../Z.8. field distributor MOVIMOT® with MF../ MM../Z.8. or MQ../MM../ Z.8. field distributor ® MOVIMOT with MF../MM../Z.8. or MQ../MM../Z.8. field distributor 4.7.1 General structure ® MOVIMOT drive with MF../MM../Z.8. or MQ../MM../Z.8. field distributor: The drive is connected using a pre-fabricated hybrid cable. peater MF../ MM../ Z.8.
  • Page 43 Connection variants MOVIMOT® with MF../MM../Z.8. or MQ../MM../Z.8. field distributor 4.7.2 Field distributor connection The following figure shows the connection of the MF../MM../Z.8. or MQ../MM../Z.8. field distributor: + 24 V 3 x 400 V + PE X20 / X29 MF../MQ.. MF.. RS485 ®...
  • Page 44 Connection variants MOVIMOT® with MF../MM../Z.8. or MQ../MM../Z.8. field distributor ® 4.7.3 Enabling the direction of rotation on the MOVIMOT inverter Make sure that "24V" and "⊥" are connected correctly and verify this with a test! Both directions of Only CCW direction of Only CW direction of rotation is en- rotation are enabled rotation is enabled...
  • Page 45 Connection variants MOVIMOT® with MF../MM../Z.8. or MQ../MM../Z.8. field distributor 4.7.4 Group disconnection with the MF../MM../Z.8. or MQ../MM../Z.8. field distributor ® For notes on determining the number "n" of MOVIMOT units for group disconnection, see chapter "24 V voltage supply for group disconnection" (→ 2 22). peater MF../ MM../ Z.8.

  • Page 46: Other Setup Variants

    Connection variants Other setup variants Other setup variants ® Other connection variants are permitted for MOVIMOT MM..D in safety applications. Further information can be found in the following manuals: Connection variant Manual Inverters Control ® MOVIFIT  MC with binary control ®...

  • Page 47: Technical Data

    Technical data Technical data ® The table below shows the technical data for MOVIMOT MM..D relating to the integ- rated safety technology. The technical data and approvals from the operating instruc- ® tions "MOVIMOT MM..D..." must also be observed. Technical data of safety-related 24 V supply voltage Min.

  • Page 48: Index

    Index Index Numerical Enabling the direction of rotation  23, 30, 33, 36, 40, 24 V supply cable, voltage drop ...... 22 Binary control via external switch .... 26 24 V supply for group disconnection .... 22 Binary control via safe outputs .......  27 24 V supply, safety-related ........
  • Page 49 Index Group drives...........  29 For operation .......... 21 Structure, general...........  28 For startup ............ 21 ® MOVIMOT with MF../MM../Z.7. To the external safety controller .....  19 Connection .............  39 Restrictions............ 10 Group disconnection ........ 41 Rights to claim under limited warranty .... 6 Structure, general...........
  • Page 50 Index ® MOVIMOT with MBG11A group .... 29 Trademarks ............ 6 ® MOVIMOT with MF../MM../Z.7......  38 ® MOVIMOT with MF../MM../Z.7. Group.. 41 Unit combinations, permitted .......  12 ® MOVIMOT with MF../MM../Z.8......  42 With MFZ.6. field distributor ...... 13 ® MOVIMOT with MF../MM../Z.8.
  • Page 56 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 76642 BRUCHSAL GERMANY Phone +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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