SEW-Eurodrive DR Series Addendum To The Operating Instructions
Safety brakes ac motors
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- Operating instructions manual (132 pages) ,
- Addendum to the operating instructions (64 pages) ,
- Addendum to the operating instructions (64 pages)
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Summary of Contents for SEW-Eurodrive DR Series
- Page 1 *30590876_0923* Drive Technology \ Drive Automation \ System Integration \ Services Addendum to the Operating Instructions Safety Brakes DR.., DRN.., DRU.., DR2.., EDR.., EDRN.. AC Motors Functional Safety Edition 09/2023 30590876/EN...
- Page 2 SEW-EURODRIVE—Driving the world...
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Page 3: Table Of Contents
Table of Contents Table of Contents General information........................ 5 About this documentation .................... 5 Other applicable documentation .................. 5 Structure of the safety notes ................... 6 1.3.1 Meaning of signal words ................ 6 1.3.2 Structure of section-related safety notes............ 6 1.3.3 Meaning of the hazard symbols .............. 6 1.3.4 Structure of embedded safety notes .............. - Page 4 Table of Contents Inspection and maintenance intervals................ 22 7.1.1 Safety brake .................... 22 Preliminary work for motor and brake maintenance ............. 23 7.2.1 General information.................. 23 7.2.2 Wear parts.................... 23 7.2.3 Order information for operating supplies and auxiliary material for maintenance.................... 25 7.2.4 Drive with encoder/safety encoder...............
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Page 5: General Information
General information About this documentation General information About this documentation The documentation at hand is the original. This documentation is an integral part of the product. The documentation is intended for all employees who perform work on the product. Make sure this documentation is accessible and legible. Ensure that persons respon- sible for the systems and their operation as well as persons who work on the product independently have read through the documentation carefully and understood it. -
Page 6: Structure Of The Safety Notes
General information Structure of the safety notes Structure of the safety notes 1.3.1 Meaning of signal words The following table shows the graduation and meaning of the signal words in the safety notes. Signal word Meaning Consequences if not observed DANGER Imminent danger Death or severe injuries... -
Page 7: Rights To Claim Under Limited Warranty
General information Rights to claim under limited warranty Rights to claim under limited warranty Read the information in this documentation. This is essential for fault-free operation and fulfillment of any rights to claim under limited warranty. Read the documentation before you start working with the product. Product names and trademarks The product names mentioned in this documentation are trademarks or registered trademarks of the respective titleholders. -
Page 8: Safety Notes
Safety notes Preliminary information Safety notes Preliminary information The following general safety notes serve the purpose of preventing injury to persons and damage to property. They primarily apply to the use of products described in this documentation. If you use additional components, also observe the relevant warning and safety notes. -
Page 9: Safety Brakes
Safety notes Designated use 2.2.1 Safety brakes • The safety brakes described in this documentation are intended for use with DR.., DRN.., DRU.., DR2.., EDR.., and EDRN.. motors. It is not permitted to mount them on other motors. • When using an AC motor in combination with a BE.. safety brake, the safety brake may be used only as a holding brake. -
Page 10: Inspection/Maintenance
Safety notes Inspection/maintenance Inspection/maintenance The users can perform work themselves on a drive with functionally safe motor op- tions (can be identified by the FS logo on the motor nameplate). Any work on the safety encoder and/or the safety brake is carried out at your own risk. The user is responsible and liable for the proper performance of the work described in the corresponding documentation. -
Page 11: Functional Safety (Fs)
Functional safety (FS) Functionally safe motor options Functional safety (FS) Functionally safe motor options Drives from SEW‑EURODRIVE are also optionally available with functionally safe mo- tor options. These options are intended for implementation of safety functions in safety-relevant applications. SEW‑EURODRIVE assumes responsibility for the delivered drive in terms of compli- ance of the functionally safe motor options with the functional safety regulations. -
Page 12: Safety Brakes
Functional safety (FS) FS mark 3.1.2 Safety brakes Safety brakes from SEW‑EURODRIVE are characterized by their exceptional reliabil- ity as well as electronic and mechanical load capacity. Safety brakes allow you to increase the safety in your machines by implementing safety functions for deceleration and stopping. -
Page 13: Retraceability
The following certificate is available for the described safety brakes: • Certificate of TÜV NORD Systems GmbH & Co. KG A copy of the TÜV certificate can be obtained from SEW-EURODRIVE. Addendum to the Operating Instructions – DR.., DRN.., DRU.., DR2.., EDR.., EDRN.. AC Motors... -
Page 14: Safety Functions Of The Safety Brake
Functional safety (FS) Safety functions of the safety brake Safety functions of the safety brake The implementation of a safety function with brakes requires that the brake be applied on request. The safety function is activated when the brake is applied. The brake coil has to be de-energized and the energy stored in the brake coil reduced. -
Page 15: Brake Test
Functional safety (FS) Brake test Brake test In applications with brakes, the braking torque represents an important criterion for the functional and performance capability of the brake. If the braking torque is reduced or lost, the functionality of the application, the safety of the machine, and/or personal safety can be limited. -
Page 16: Motor Combinations
Functional safety (FS) Motor combinations Motor combinations 3.8.1 Safety brake Motor combinations with BE.. brake Different brake sizes and braking torque steps are available for the various motor series. The following tables show the possible combinations of motor and brakes as well as the available braking torque steps: (E)DR.. - Page 17 Functional safety (FS) Motor combinations Braking torque graduations Depending on the brake requirements, various braking torque graduations are avail- able to suit different brake sizes. The following table shows the available graduations: Brake (M BE03 BE05 BE11 BE20 Bmax (3.4 Nm) (5 Nm) (10 Nm) (20 Nm)
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Page 18: Acceptance
Functional safety (FS) Acceptance Acceptance The system manufacturer has to perform an overall evaluation for determining the safety of a machine. The effectiveness of each risk minimization must be checked. It must also be checked if the required safety integrity is reached for each implemented safety function. To validate the safety integrity level you can use the "SISTEMA"... -
Page 19: Motor Structure
Motor structure Nameplates Motor structure Nameplates 4.1.1 Motor The following figure shows an example motor nameplate with FS logo: 76646 Bruchsal/Germany RF87 DRN100L4/BE5HR/TF/EK8S 01.41027997609.0001.21 Inverter duty VPWM 3 ~IEC60034 Hz 50 r/min 1456/52 V 230/400Δ/Y kW 3 S1 A 11.2/6.4 Cos φ... -
Page 20: Mechanical Installation
Mechanical installation General information Mechanical installation General information INFORMATION Note that greases and oils must not be allowed on the mechanical connections of the safety components during assembly or operation. Manual brake release If the manual brake release was ordered, the manual brake release is installed and set at the factory. -
Page 21: Electrical Installation
Electrical installation Temperature sensor /TF Electrical installation Temperature sensor /TF If you use a safety brake, you must also use and evaluate the temperature sensor /TF. INFORMATION If several motors with safety brake are operated with one frequency inverter (multi- motor operation), an external switching device for monitoring the temperature sensor /TF is necessary. -
Page 22: Inspection/Maintenance
Inspection/maintenance Inspection and maintenance intervals Inspection/maintenance Inspection and maintenance intervals 7.1.1 Safety brake Inspect and maintain the safety brake in accordance with the configured inspection and maintenance intervals or every 0.5 to 2 years, depending on the operating condi- tions. When using the diagnostic unit /DUE, the wear output of the evaluation unit will show that brake maintenance is required. -
Page 23: Preliminary Work For Motor And Brake Maintenance
Inspection/maintenance Preliminary work for motor and brake maintenance Type of work Work permitted? Comments Retrofit of manual brake If required, contact release /HR SEW‑EURODRIVE. Replacement of manual Observe the permitted position of the brake release /HR manual brake release. Retrofit of diagnostic Requires replacement of the safety unit /DUE brake. - Page 24 Inspection/maintenance Preliminary work for motor and brake maintenance If the brake is replaced, replace the following wear parts: • Screws [900] (only (E)DRN../DRU../DR2..71 with BE03, (E)DR..90 – 225, (E)DR../ DRU../DR2..90 – 225) • Gasket [392] (only (E)DR..71 – 80, (E)DRN../DRU../DR2..71 – 80) • Sealing ring [95] •...
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Page 25: Order Information For Operating Supplies And Auxiliary Material For Maintenance
Inspection/maintenance Preliminary work for motor and brake maintenance 7.2.3 Order information for operating supplies and auxiliary material for maintenance The following table lists the various operating supplies and auxiliary materials that are required for correct maintenance: Manufacturer Operating sup- Part num- Quan- Place Motors... -
Page 26: Inspection Of (E)Dr
Inspection/maintenance Inspection of (E)DR..71 – 225, (E)DRN../DRU../DR2..63 – 225 brakemotors Inspection of (E)DR..71 – 225, (E)DRN../DRU../DR2..63 – 225 brakemotors INFORMATION If the drive is equipped with surface protection and corrosion protection, you must reestablish those measures after any work on the drive. 7.3.1 Setting the working air gap of brakes BE05 – BE32 ü... -
Page 27: Measuring The Wear Of Be03 Brakes
Inspection/maintenance Inspection of (E)DR..71 – 225, (E)DRN../DRU../DR2..63 – 225 brakemotors 7.3.2 Measuring the wear of BE03 brakes The working air gap of BE03 brakes cannot be adjusted. Check the stroke of the pres- sure plate during maintenance. Replacing individual parts of the brake is not permitted. ü... -
Page 28: Brake Replacement
Inspection/maintenance Brake replacement Brake replacement A precise description of the brake replacement can be found in the relevant operating instructions. In the case of safety brakes, observe the following tightening torques and ® use LOCTITE to lock the threads: ® Motors Screw Tightening torque in Nm... -
Page 29: Dip Switch Setting Values For Option /Due
Inspection/maintenance Diagnostic unit /DUE and /DUB for function and wear monitoring INFORMATION Set the DIP switches only in a de-energized state. 7.5.3 DIP switch setting values for option /DUE The following tables show the setting values of the DIP switches for the option /DUE when the brake is designed as a safety brake: Wear limit BE1 –... -
Page 30: Technical Data
Technical data Safety brakes Technical data Safety brakes 8.1.1 Braking work until maintenance When using a brake as safety brake, the braking work until maintenance is reduced according to the following table. Brake size Braking work until maintenance (W ) × 10 insp FS code –... -
Page 31: Working Air Gap
Technical data Safety brakes 8.1.2 Working air gap The following values apply for brakes with the design safety brake: Brake Working air gap Brake lining carrier Min. Max. Min. BE03 0.25 0.65 – BE05 0.25 0.25 0.25 0.25 BE11 12.5 BE20 12.5 BE30... -
Page 32: Safety Characteristics
In addition to the documentation, you can also obtain the characteristic safety values of components from SEW‑EURODRIVE in the SEW‑EURODRIVE library for the SISTEMA software tool. The documentation and the library are available for down- load from www.sew-eurodrive.de. Characteristic safety values according to ISO 13849‑1 Classification Category 1... -
Page 33: Combination Of Safety Brake And Brake Control
Technical data Safety brakes 8.1.4 Combination of safety brake and brake control The following tables show the standard and selectable combination of safety brake and brake control. Installation in the control cabinet Type designa- Voltage range BE03 BE05 BE11 BE20 BE30 tion BE32... - Page 34 Technical data Safety brakes Installation in the motor wiring space Type Voltage range BE03 BE05 BE11 BE20 BE30 designa- BE32 tion BG 1.2 AC 90 – 500 – – – – – – BG 1.4 AC 230 – 575 – • • –...
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Page 35: Checklists
Checklists Checklist for BE03 brake assembly Checklists The checklists enable you to document the performed and safety-relevant work during the replacement of a safety brake. Checklist for BE03 brake assembly Drive and brake data Assembled by: Date: Drive designation: Motor serial number: Brake: Brake identification number: Working air gap, brake 2x:... -
Page 36: Checklist For Be05 - 32 Brake Assembly
Checklists Checklist for BE05 – 32 brake assembly Checklist for BE05 – 32 brake assembly Drive and brake data Assembled by: Date: Drive designation: Motor serial number: Brake: Brake identification number: Working air gap, brake 3x: Motor size Required wear parts Quantity All sizes Brake premounted [550], key [71], driver [70], retaining 1 each ring [62]... - Page 37 Checklists Checklist for BE05 – 32 brake assembly (E)DR..71 – 80 (E)DR..90 – 132 (E)DR..160 – 225 (E)DRN../ (E)DRN../DRU../ (E)DRN../DRU../ Work performed DRU../ DR2..90 – 132S DR2..132M – 225 DR2..71 – 80 Brake connected in terminal box □ □ □ Addendum to the Operating Instructions – DR.., DRN.., DRU.., DR2.., EDR.., EDRN.. AC Motors...
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Page 38: Index
Index Index Symbols Inspection intervals.......... 22 (Dis)assembly work .......... 22 /TF ............... 21 Maintenance ............ 22 Maintenance intervals ......... 22 Mechanical installation ........ 20 BE.. brake Manual brake release /HR...... 20 Motor combinations........ 16 Motor maintenance, preliminary work .... 25 Motor/brake assignment......... - Page 44 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...
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