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PROTECT C
User Manual
Protect C LCD 6000 (S)
Protect C LCD 10000 (S)
Protect C LCD BP 6000
Protect C LCD BP 10000
EN

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Summary of Contents for AEG Protect C LCD 6000 (S)

  • Page 1 PROTECT C Protect C LCD 6000 (S) Protect C LCD 10000 (S) Protect C LCD BP 6000 Protect C LCD BP 10000 User Manual...
  • Page 2 REVISION Status Change Date Name Created 18/03/2019 Smrekar...
  • Page 3 Thank you for purchasing the AEG PS UPS Protect C LCD from AEG Power Solutions. Safety information and operating instructions are included in this manual. To ensure correct use of the UPS, please read this manual thoroughly before operating it. Use this manual properly.
  • Page 4: Table Of Contents

    CONTENTS NOTES ON THESE OPERATING INSTRUCTIONS ......... 6 Duty to provide information ............6 Operating instructions ............... 6 Validity ..................6 Warranty and liability ..............6 Handling ..................7 Copyright ................... 7 SYSTEM OVERVIEW ................ 8 Technology ................. 8 System description ..............9 Technical data ................
  • Page 5 5.6.2 Starting the UPS on Battery ........40 5.6.3 UPS shutdown with utility........... 40 5.6.4 UPS shutdown without utility ........41 LCD operation ................42 5.7.1 The main menu ............42 5.7.2 The UPS status menu ..........44 5.7.3 The measurement menu ..........44 5.7.4 The event log menu ............
  • Page 6: Notes On These Operating Instructions

    AEG and its representatives without prior notification in the event of maintenance and repair work being carried out with anything other than original AEG spare parts or spare parts purchased by AEG.
  • Page 7: Handling

    This document must not be reproduced, either in whole or in part, without the express permission of AEG Power Solutions GmBH. AEG is a registered trademark used under license from AB Electrolux. This product complies with the safety and environmental regulations in If the time arises to throw away your product, please recycle all the components possible.
  • Page 8: System Overview

    2. SYSTEM OVERVIEW 2.1 Technology Protect C is an Uninterruptible Power Supply (UPS) for essential loads such as PCs, workstations, servers, network components, telecommunication equipment and similar devices. It has the following model versions: Protect C 6000 LCD, 6kVA unit with integrated battery Protect C 6000S LCD, 6kVA unit with the bigger charger for long backup Protect C 10000 LCD, 10kVA unit with integrated battery...
  • Page 9: System Description

    2.2 System description The UPS is connected between the public utility's mains and the loads to be Protected. The power section of the rectifier converts the mains voltage to DC voltage for supplying the inverter. The circuit technology used (PFC) enables sinusoidal current consumption and therefore operation with little system disturbance.
  • Page 10 The automatic electronic bypass serves to increase the security of supply further. It switches the public mains directly through to the load if there is an inverter malfunction. As a result, the automatic bypass represents an extra passive redundancy for the load. The integrated manual bypass ensures in case of service and/or maintenances a complete power supply of all connected loads.
  • Page 11: Technical Data

    2.3 Technical data UPS MODEL LIST Protect C 6000(S) LCD 6000VA / 6000W Protect C 10000(S) LCD 10000VA / 10000W Protect C 6000BP LCD Battery pack for Protect C 6000 LCD Protect C 10000BP LCD Battery pack for Protect C 10000 WEIGHT AND DIMENSIONS Protect C 6000 LCD 225x589x452 mm (WxHxD)
  • Page 12 ELECTRICAL INPUT CONNECTIONS Protect C 6000 LCD Nominal 230V / 31.2A Over load input current (maximum Up to 43A charging current, low input voltage, continuous over load) Protect C 6000S LCD Nominal 230V / 38.7A Over load input current (maximum Up to 53,4A charging current, low input voltage, continuous over load)
  • Page 13 105-125 %: load transfers to Bypass mode after 10 minutes Output overload (Bypass mode) 100-105 %: no alarm 105-125 %: continue working and alarm 125-150 %: UPS shuts down after Voltage waveform Sinewave Harmonic distortion < 1% THDV on linear load <...
  • Page 14 Transit temperature -25 to 55°C (-13 to 130°F) Relative humidity 0 to 95% no condensing Operating altitude Up to 3,000 meters (9,843 ft) above sea level with 10% derating per 1000m Transit altitude Up to 10,000 meters (32,808 ft) above sea level Audible noise <...
  • Page 15 Communication ports RS-232 (DB9): 2400 bps USB 2.0: full speed Dry out 2 pins jumper (normally closed) Dry in 2 pins jumper (normally closed) Emergency Power Off 3 pins jumper (normally closed)
  • Page 16: Set-Up And Operation

    3. SET-UP AND OPERATION 3.1 Unpacking and Inspection It is recommended to move the equipment to the installation site by using a pallet jack or a truck before unpacking. The system may be installed only by qualified electricians in accordance with applicable safety regulations. The cabinet is heavy, please install it with at least two peoples.
  • Page 17: Transportation To The Site

    Check the provided accessories Verify that the following additional items are included with the unit: Protect C Protect C 6000/10000 LCD 6000/10000BP LCD Battery power cable USB cable RS232 cable Parallel cable Dry contractor EPO contractor Stabilizer bracket User manual S: standard configuration A: assembled to unit O: optional configuration...
  • Page 18: Point Of Installation

    3.3 Point of installation UPS unit To keep air-flowing freely, it is recommended to keep a clearance with 500mm space both for front and rear side. 1. Place the unit on a flat, stable surface in its final location, 2. Install ‘Stabilizer bracket’ (optional): remove side’s screw from the unit, then install ‘Stabilizer bracket’...
  • Page 19 External Battery Module unit NOTE: The Protect C 6000/10000BP LCD cabinets are referred to as External Battery Module. 1. Install the External Battery Module model----Refer to UPS model installation as above. 2. Connect External Battery Module to UPS with ‘Battery power cable’.
  • Page 20: Overview: Connections, Operating / Display Elements

    3.4 Overview: Connections, Operating / Display Elements 3.4.1 Front panels Protect C 6000 /10000 LCD Protect C 6000S /10000S LCD, long backup version...
  • Page 21: Rear Panels

    3.4.2 Rear panels Protect C 6000 /10000 LCD External Battery Module Protect C 6000S LCD Protect C 10000S LCD...
  • Page 22 1. Intelligent slot 2. USB 3. RS232 4. RJ11 (only for RT model) 5. EPO 6. Parallel card (optional) 7. Dry IN/OUT 8. Input /Output terminal 9. Input switch 10. External battery connector 11. Maintenance bypass switch (optional) 12. External Battery Module connector 13.
  • Page 23: Commissioning

    4. COMMISSIONING Attention Before any work is started, ensure that the cables are free of tension and no power can be switched on. To prevent a deformation of the bus-bar and to keep the foot of the terminal free of torsion, it is recommended to hold the cable when removing the terminal screw.
  • Page 24: Mains Connection General Information

    4.2 Mains connection general information Recommended protective devices and cable cross-sections. Recommended upstream protection Upstream circuit breaker Protect C 6000(S) LCD C curve, 2p63A Protect C 10000(S) LCD C curve, 2p100A to UPS Normal AC / Bypass AC N(L2) Read the Safety instructions regarding backfeed protection requirements. Recommended cable cross-sections Protect C 6000(S) LCD Protect C 10000(S)
  • Page 25: Mains Connection

    It is recommended that an external isolating device should be installed between the mains input and UPS as shown in next figure. AC Contactor: 208-240V, 63A (Protect C 6000(S) LCD) 208-240V, 100A (Protect C 10000(S) LCD) 4.3 Mains connection Earth connection is essential before connecting supply. Common input/output sources connection.
  • Page 26 1. Remove the cover of terminal block. 2. Connect the AC cable to terminal blocks refer to the indication on rear panel 3. Tie up the AC cable to the rear panel. 4. Install back the cover of terminal block.
  • Page 27: Electrical Start Up

    5. ELECTRICAL START UP 5.1 Operating modes Protect C LCD UPS can work in one of these operating modes: Operation with existing mains Operation with faulty mains Operation with faulty inverter Manual bypass 5.1.1 Normal operation Once you have connected the UPS to a suitable mains connection, you can start operation using the UPS main switch.
  • Page 28: Bypass Operation

    This drains the capacity of the battery and it is discharged. This status is signaled UPS LCD screen, as well as an intermittent acoustic signal periodically every 4 seconds. This can be suppressed by pressing the “Alarm off” button. With decreasing battery capacity, the alarm is activated automatically.
  • Page 29: Manual Bypass

    This function is also referred to as passive redundancy. It protects against total failure of the voltage supply on the protected busbar, however in the operating status that is now attained, mains faults would have a direct effect on the load. As a result, the electronics continuously attempt to switch back to "online"...
  • Page 30: Control Panel

    the total loss of all UPS functions! Also avoid short-term unit overloads, which may, for example, occur when connecting a laser printer or laser fax machine. Do not connect any household appliances or machine tools to the UPS. Never connect or switch on any additional loads to the UPS if there is a mains failure, i.e.
  • Page 31 Flash The UPS is on Standby mode. Fault The UPS has an active (Red) alarm or fault. The following table shows the Control Button Functions The Button Function Illustration Power on Press this button for >100ms&<1s can power on the ups without utility input at the condition of battery connected.
  • Page 32 Enter next menu tree Press this button for >100ms&<1s to select the present menu option, or enter next menu, but do not change any setting Select one menu Press this button for option >100ms&<1s to select the present menu option, or enter next menu, but do not change any setting...
  • Page 33 The Buzzer definition is as per below: UPS condition Buzzer status Fault active Continuous Over Load Warning active 2 Beeps every second Other Warning active Beep every second Battery output Beep every 4 seconds, if battery low, buzzer Beeps every second Bypass output Beep every 2 minutes...
  • Page 34: Lcd Description

    5.3 LCD description The LCD backlight automatically dims after 2 minutes of inactivity (except UPS is fault). Press any button to wake up the screen. The UPS status display is divided into several different sections to retrieve the following information: Display that summarizes all load segment-relevant input and •...
  • Page 35 UPS supplies the load via the integrated bypass. UPS is operating in frequency converter mode. UPS is in standby mode. UPS is operating in economical mode (ECO mode). UPS is testing the battery.
  • Page 36 Display for 10 seconds after a successful battery test. UPS reports a defective or disconnected battery system. UPS is overloaded. UPS indicates a critical error and has switched off the UPS output. General UPS alarm. Details can be found in the Alarm messages and entries in the event...
  • Page 37: Display Functions

    Display functions Use the two middle buttons ( ) to scroll through the menu structure. Press the Enter ( ) button to select an option. Press the ESC button to cancel or return to the previous menu. When starting the UPS, the display is in the default UPS status summary screen.
  • Page 38 [Englisch], [Deutsch], [Französisch], [Spanisch], [Russisch] User [enabled<****>], [disabled] disabled password Audible [enabled], [disabled] enabled alarms Set date and mm/dd/yyyy; hh:mm 01/01/2019 time 08:00 Relay [UPS ok], [on bypass], [on Economical UPS ok configuration mode(ECO)], [on High efficiency(ECO+)], [on battery], [battery low], [battery fault], [battery missing], [Fan fault], [Summary Alarm]...
  • Page 39: Ups Startup And Shutdown

    Ambient [enable], [disable] Enable(40 temperature high alarm REPO [normally open], [normally closed] Normally operation closed Reset When “yes” is selected the “no” Cumulative Cumulative Consumption kWh value Consumption is cleared and the Date & Time stamp for this statistic is set to the current date &...
  • Page 40: Starting The Ups On Battery

    Pressing button continuously for more than 1 second, the buzzer will beep 300ms, UPS starts to turn on. A few seconds later, the UPS turns into Line mode. If the utility power is abnormal, the UPS will transfer to Battery mode without output interruption of the UPS.
  • Page 41: Ups Shutdown Without Utility

    When completing the above action, UPS output voltage is still present. In order to cut off the UPS output, simply cut off the utility power supply. A few seconds later, the ups will shut down and no output voltage is available from the UPS output terminal.
  • Page 42: Lcd Operation

    5.7 LCD operation Except the default UPS status summary screen, the user can get more useful information about UPS status, detailed various measurements, previous event records which ever occurred, UPS own identification, and could change the settings to fit the user own requirements, optimize the function of UPS.
  • Page 44: The Ups Status Menu

    5.7.2 The UPS status menu By pressing on the menu of “UPS status”, the display would enter the next UPS status menu tree. The content of UPS status menu tree is same as the default UPS status summary menu. By pressing for more than 300ms, the display would return the last main menu tree.
  • Page 45: The Event Log Menu

    5.7.4 The event log menu By pressing on the menu of “Event log”, the display would enter the next event menu tree. All the previous events, alarm and fault have been recorded here. The information includes the illustration, the event code, and the precise time of UPS when the event happened.
  • Page 46: The Control Menu

    By pressing for more than 300ms, the display would return the last main menu tree. Menu UPS Status Event Log Measurements Control Identification Settings 09: 05 03/01/2019 Alarm #25: Output Overload 15: 44 02/ 28/ 2019 Event #1999 Clock set done 02/ 28/2019 13: 01 Event #58...
  • Page 47 Menu UPS Status Event Log Measurements Control Identification Control Settings Go to bypass Battery test Reset error state Load segments Control Go to bypass Battery test Reset error state Load segments Control Go to bypass Battery test Reset error state Load segments Control Go to bypass...
  • Page 48: The Identification Menu

    5.7.6 The identification menu By press on the menu of “Identification”, the display would enter the next identification menu tree. The identification information includes UPS serial number, firmware serial number, model type, would be shown here. By press for more than 300ms, the display would return the last main menu tree.
  • Page 49: The Setting Menu

    5.7.7 The setting menu Please contact your local distributor for further information before using the settings. Some settings would be changed the specification, and some settings would enable or disable some functions. The unsuitable option setting by user may result in potential failures or protecting function loss, even directly damage the load, battery or UPS.
  • Page 50: Communication Ports

    6. COMMUNICATION PORTS 6.1 RS232 or USB communication ports The RS232 and USB communication ports cannot operate simultaneously. 1. Communication cable to the serial or USB port on the computer. 2. Connect the other end of the communication cable to the RS232 or USB communication port on the UPS.
  • Page 51: Dry Input & Dry Output Contacts

    6.3 Dry input & Dry output contacts NOTE: Dry input and output contacts settings are programmable via LCD User interface. Dry input contacts allow remote action to switch On / switch Off / maintain bypass the UPS. Depending on user selection, when contact changes from closed to open, the UPS is switch On / switch Off / maintain bypass the UPS.
  • Page 52: Ups Management Software

    6.5 UPS Management Software For the UPS settings, management and shutdown scheduling AEG can propose two different solutions: Advanced software package CompuWatch Lite software package WinPower For more details, please visit www.aegps.com under Products / Monitoring Solutions. There you can download software package and documentation.
  • Page 53: Troubleshooting

    7. TROUBLESHOOTING To check the Event log: By pressing on the menu of “Event log”. Scroll through the listed events or faults. The following table describes typical conditions. Conditions Possible cause Action Battery mode A utility failure has The UPS is powering Battery (Orange) LED occurred, and the the equipment with...
  • Page 54 Bypass mode An overload or a fault Equipment is Bypass (Orange) LED has occurred, or a powered but not is on. command has been protected by the Code: 169 received and the UPS UPS. is in Bypass mode Check for one of the following alarms: over temperature, overload or UPS...
  • Page 55 In HE Mode The UPS is on bypass The equipment Line (green) LED is while operating on transferred to bypass the High Efficiency utility power as a Code: 227 setting. normal function of High Efficiency operation. Battery mode is available, and your equipment is protected.
  • Page 56 Output Short Circuit Indicates that the Remove all the loads. Fault (Red) LED is On. UPS has detected Turn off the UPS. Beep continuous. abnormally low Check if UPS output Code: 58 impedance placed on and loads is short its output and circuit.
  • Page 57 Charger Fail Indicates that the The UPS turns off the UPS has confirmed charger until the next Fault (Red) LED is the charger has failed power recycle. flashing Contact your service 1 beep every 1 representative second Code: 34 Battery Over Voltage Indicates that the The UPS will turn off battery voltage is too...
  • Page 58: Silencing The Alarm

    Line input different Parallel system, Check the line input UPS1 line ok,UPS2 Fault (Red) LED is line loss flash 1 beep every 1 second Code: 132 Power strategy In parallel system, Check UPS operating UPS mode mode and keep different (normal, converter, operating mode the Fault (Red) LED is...
  • Page 59: Parallel Operation

    8. PARALLEL OPERATION As long as the UPS is equipped with parallel board and parallel cables, up to 3 UPSs can be connected in parallel to configure a sharing and redundant output power. 8.1 How to install a new parallel UPS system Before installing a new parallel UPS system, please prepare the input /output wires, breakers, and a main maintenance mechanical switch or static switch.
  • Page 60 Install ‘cable locker’ to protect the ‘parallel cable’ for each UPS. Connect the input and output wires and make sure all the breakers are turned off.
  • Page 61 Turn on the input breakers for the parallel UPS. Pressing button continuously for more than 1 second for one UPS of the system, then the system will turn to line mode. Regulate the output voltage of each UPS separately, and check if the difference of output voltage is less than 0.5V among the parallel system.
  • Page 62: How To Join A New Ups To Parallel System

    8.2 How to join a new UPS to parallel system: Firstly, a main maintenance mechanical switch or static switch should be installed for the parallel system. Regulate the output voltage of the new UPS: check if the output voltage difference between the new UPS and the parallel system is less than 0.5V.
  • Page 63: How To Remove A Single Ups From Parallel System

    8.3 How to remove a single UPS from parallel system: Firstly, a main maintenance mechanical switch or static switch should be installed for the parallel system. Ensure the bypass is normal and the auto bypass setting is “enabled”, press the button to turn off the UPS system, and the UPS system will turn to bypass mode.
  • Page 64: How To Remove All The Ups From Parallel System

    8.4 How to remove all the UPS from parallel system Firstly, a main maintenance mechanical switch or static switch should be installed for the parallel system. Ensure the bypass is normal and the auto bypass setting is “enabled”, press the button to turn off the UPS system, and the UPS system will turn to bypass mode.
  • Page 65: Maintenance

    9. MAINTENANCE 9.1 Equipment care For the best preventive maintenance, keep the area around the equipment clean and dust free. If the atmosphere is very dusty, clean the outside of the system with a vacuum cleaner. For full battery life, keep the equipment at an ambient temperature of 25°C (77°F).
  • Page 66 Batteries can present a risk of electrical shock or burn from high short circuit current. Observe the following precautions: Remove watches, rings, or other metal objects, Use tools with insulated handles, Do not lay tools or metal parts on top of batteries, Wear rubber gloves and boots.
  • Page 67: Replacing The External Battery Module

    9.3.1 Replacing the External Battery Module NOTE: Extended Battery Module cabinet, refers to Protect C 6000 /10000 BP LCD cabinet The External Battery Module is heavy. Lifting the cabinet into a rack requires two people at least. Turn the MBS to bypass and switch off the input and then replace the External Battery Module (s).
  • Page 68: Testing New Batteries

    9.3.2 Testing new batteries Charge the batteries for 48 hours. By pressing on the menu of “Control”. Select Control then Single battery test. The UPS can start battery test only in line mode without active alarms. During the battery test, the UPS transfers to Battery mode and discharges the batteries for 10 seconds.
  • Page 69 shown by the control panel do not mean that the output power is affected. Instead, they are preventive alarms intended to alert the user. Events are silent status information that are recorded into the Event log. Example = "Battery charging". Alarms are recorded into the Event log and displayed on the LCD status screen with the logo blinking.
  • Page 70: Disposal

    9.5 Disposal This section tells you how to dispose of the individual components of the equipment. • Packaging: Dispose of the stretch plastic film and the moulded parts made from polyethylene foam with normal industrial waste. They are chemically inactive and can be disposed of or recycled. •...
  • Page 71: Glossary

    10. GLOSSARY Bypass AC source Source supplying the bypass line. The equipment can be transferred to the bypass line if an overload occurs on the UPS output, for maintenance or in the event of a malfunction. Frequency converter Operating mode used to convert the AC-power frequency between the UPS input and output (50Hz ->...
  • Page 73 AEG PS – Technical data in this document does not contain any binding guarantees or warranties. Content only serves for information purposes and can be modified at any time. We will make binding commitments only upon receipt of concrete enquiries and customer notification of the relevant conditions. Due to the non-binding nature of these terms, we assume liability neither for the accuracy nor completeness of the data provided here.

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