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Summary of Contents for Pfeiffer Vacuum TCP 350 PN
- Page 1 OPERATING INSTRUCTIONS Translation of the Original TCP 350 PN Electronic drive unit...
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Page 2: Telegram Example
Dear Customer, Thank you for choosing a Pfeiffer Vacuum product. Your new turbopump is designed to support you by its performance, its perfect operation and without interfering your individual application. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a comprehensive and complete range of top-quality products and first-class service. -
Page 3: Table Of Contents
Table of contents Table of contents About this manual Validity 1.1.1 Applicable documents 1.1.2 Variants Target group Conventions 1.3.1 Instructions in the text 1.3.2 Pictographs 1.3.3 Stickers on the product 1.3.4 Abbreviations Trademark proof Safety General safety information Safety instructions Safety precautions Limits of use of the product Proper use... - Page 4 Operation Switching on unit LC-display Status symbols Key functions Displaying and configuring parameters Configuring the connections with the Pfeiffer Vacuum parameter set 7.6.1 General 7.6.2 Configuring digital output and relay 7.6.3 Configuring analog output 7.6.4 Configuring accessory connection Operating modes 7.7.1 Remote control...
- Page 5 Table of contents Technical data and dimensions 13.1 Technical data 13.2 Dimension drawings EC Declaration of Conformity UK Declaration of Conformity 5/64...
- Page 6 Error messages of the electronic drive unit Tbl. 48: Warning messages of the electronic drive unit Tbl. 49: Error messages of the electronic drive unit Tbl. 50: Warning messages of the electronic drive unit Tbl. 51: Accessories Tbl. 52: TCP 350 PN 6/64...
- Page 7 List of figures Fig. 1: Position of the stickers on the product Fig. 2: TCP 350 PN connections and manual control elements Fig. 3: Connecting turbopump to electronic drive unit Fig. 4: Connection diagram for TCP350 with M12 accessory connection Fig.
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Page 8: About This Manual
Keep the manual for future consultation. 1.1 Validity This operating instructions is a customer document of Pfeiffer Vacuum. The operating instructions de- scribe the functions of the named product and provide the most important information for the safe use of the device. The description is written in accordance with the valid directives. The information in this op- erating instructions refers to the product's current development status. -
Page 9: Stickers On The Product
This section describes all the stickers on the product along with their meanings. Rating plate (example) Rating plates of the devices are affixed to the housing where they Ser. Nr.: Mod.: TCP 350 PN can be clearly seen PM C01 744 Mod--Nr.: Input:... -
Page 10: Trademark Proof
About this manual Abbreviation Meaning in this document Pirani transmitter Profinet (Process Field Network) [P:xxx] Electronic drive unit control parameters. Printed in bold as a three-digit number in square brackets. Frequently displayed in conjunction with a short description. Example: [P:312] software version Piezo/Pirani transmitter RP RS-485 Standard for a physical interface for asynchronous serial data transmission (Recom-... -
Page 11: Safety
Safety 2 Safety 2.1 General safety information The following 4 risk levels and 1 information level are taken into account in this document. DANGER Immediately pending danger Indicates an immediately pending danger that will result in death or serious injury if not observed. ►... -
Page 12: Safety Precautions
Safety WARNING Risk of fatal injury due to electric shock on account of incorrect installation The device's power supply uses life-threatening voltages. Unsafe or improper installation can lead to life-threatening situations from electric shocks obtained from working with or on the unit. ►... -
Page 13: Limits Of Use Of The Product
Tbl. 3: Permissible ambient conditions 2.5 Proper use ● The electronic drive unit is used exclusively for the operation of Pfeiffer Vacuum turbopumps and their accessories in a Process Field Network (Profinet). 2.6 Foreseeable improper use Improper use of the product invalidates all warranty and liability claims. Any use that is counter to the purpose of the product, whether intentional or unintentional, is regarded as misuse, in particular: ●... -
Page 14: Product Description
Tbl. 4: Product features 3.3 Function The electronic drive unit TCP 350 PN is used for external voltage supply, control and monitoring of tur- bopumps and connected peripheral devices. It is also possible to connect a pressure gauge. TCP 350 Ser. Nr.:78514xxx... -
Page 15: Connections
REMOTE High-density D-sub socket with 26 pins for connection and configuration of a re- mote control. RS485 RJ45 plug contact, 8-pin for connecting Pfeiffer Vacuum control units (e.g. HPU or ↑ a PC) with RS485/RS232 or RS485/USB adapter. SERVICE RJ45 plug contact, 8-pin for service purposes. -
Page 16: Installation
► Remove the mains plug from the device. ► Secure the device against unintentional restarting. The external connection of a Pfeiffer Vacuum turbopump to the electronic drive unit TCP 350 is possible with screened connection cables in different lengths from the Pfeiffer Vacuum accessories range. -
Page 17: Connection Diagram
Installation Fig. 3: Connecting turbopump to electronic drive unit 1 Electronic drive unit TCP 350 Fixing materials 2 Turbopump PE grounding cable 3 Connection "vacuum pump" Pump connection cable 4 Accessory connections Connection "PUMP" to TCP Procedure 1. Use the respective connection cable from the electronic drive unit scope of delivery or from the accessories range. -
Page 18: Fig. 4: Connection Diagram For Tcp350 With M12 Accessory Connection
Installation potentialfree contacts Fig. 4: Connection diagram for TCP350 with M12 accessory connection 18/64... -
Page 19: Fig. 5: Connection Diagram For Tcp350 With M8 Accessory Connection
Installation Potential-free contacts Fig. 5: Connection diagram for TCP350 with M8 accessory connection 19/64... -
Page 20: Fig. 6: Connection Diagram For Tcp350 With Rj45 Accessory Connection
Installation potential-free contacts Fig. 6: Connection diagram for TCP350 with RJ45 accessory connection 20/64... -
Page 21: Profinet" Connection
The accessible individual functions are mapped to "PLC levels". The following specifications are the factory settings for the electronic drive unit. They can be configured with the Pfeiffer Vacuum parameter set. Required tools ● Calibrated torque wrench ●... -
Page 22: Tbl. 9: Logic Levels Of Digital Inputs And Outputs
Installation Input signals Output signals ● High level: +13 to +33 VDC ● High level: +20 to +28 VDC ● PLC Low level: -33 to +7 VDC ● PLC Low level: 0 to +3 VDC Tbl. 9: Logic levels of digital inputs and outputs Connecting remote control to "REMOTE"... -
Page 23: Voltage Supply
The digital inputs at the "REMOTE" connection are used to switch various electronic drive unit func- tions. Inputs DI1 to DI2 are assigned functions in the factory. You can configure them via the RS-485 interface and the Pfeiffer Vacuum parameter set. DI1 (release venting)/pin 2... -
Page 24: Outputs
The digital outputs at the "REMOTE" connection have a maximum load limit of 24 V/50 mA per output. All outputs listed below are configurable with the Pfeiffer Vacuum parameter set via the RS-485 inter- face (description relates to factory settings). -
Page 25: Connecting Gauges
Installation Electronic drive unit TCP 350 accessory connection The electronic drive unit of the turbopump offers space for the connection of maximum 2 accessory devices. M8, M12 or RJ45 connector sockets with the corresponding designation are available for this purpose. ●... -
Page 26: Connecting The Electrical Supply
Installation Procedure 1. As required, connect a gauge to the "GAUGE" connection. 2. The corresponding connection cable is available as a Pfeiffer Vacuum accessory. 3. If needed, set parameter [P:738] to change display name of gauge. 4.10 Connecting the electrical supply... -
Page 27: 2Connecting To Mains Power Supply
Installation 4.10.2 Connecting to mains power supply Establishing mains supply 1. Make sure that the "POWER" main switch of the power supply pack is switched off prior to con- nection. 2. Always ensure a secure connection to the earthed conductor (PE), protection class I. 3. -
Page 28: Interfaces
Interfaces 5 Interfaces 5.1 Profinet interface 5.1.1 Making connections The turbopump can be integrated in a Profinet bus system using the connections designated "PN1" and "PN2" on the electronic drive unit. The interface is galvanically safe and is isolated from the maximum supply voltage for the electronic drive unit. 5.1.2 Defining device ID Assign device name and IP address ►... -
Page 29: Tbl. 14: Speed Controlled Tmp Assembly Module: Output Data (Plc To Tcp)
Interfaces Byte Name Speed TMP Simple TMP Generic TMP vent valve purge valve 2–3 speed_setpoint Set rotation speed in rotation speed setting mode (Hz, Unsigned16) Tbl. 14: Speed controlled TMP assembly module: Output data (PLC to TCP) Byte Name Speed TMP Simple TMP Generic TMP at stand-by speed... - Page 30 Interfaces Byte Name Meaning 0–3 value Measured value (Float32) status Status of measured value (Unsigned8) 11h: ok, 21h: uncertain, 31h: poor Tbl. 18: DrivePower: Input data (TCP to PLC) Byte Name Meaning 0–1 value 0: no error 1-999: Error 1-999 1001-1999: Warning 1-999 Tbl.
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Page 31: Parameterization
5.1.6 Acyclic data Writing parameters acyclically ► Use the “write record” service to write individual Pfeiffer Vacuum parameters acyclically. – The index in this regard is the Pfeiffer Vacuum parameter number. ► Enter a value in the "Unsigned32" or "Float32" format in the corresponding field. -
Page 32: Data Types
Interfaces Byte Meaning 0–3 (Unsigned32) value 4–7 (Float32) value Tbl. 25: “Read record” service 5.1.7 Data types Data type Format Float32 Floating point number IEEE754, low byte/word first Unsigned8 Unsigned 8-bit number Unsigned16 Unsigned 16-bit number, low byte first Unsigned32 Unsigned 32-bit number, low byte/word first ...h Hexadecimal number Tbl. -
Page 33: Cross-Linked Via The Rs-485 Connection
3. Make sure that all devices connected to the bus have different RS-485 device addresses [P:797]. 5.3 Pfeiffer Vacuum protocol for RS-485 interface 5.3.1 Telegram frame The telegram frame of the Pfeiffer Vacuum protocol contains only ASCII code characters [32; 127], the exception being the end character of the telegram C . Basically, a host (e.g. -
Page 34: Telegram Description
Interfaces c2 – c0 Checksum (sum of ASCII values of cells a2 to d0) modulo 256 carriage return (ASCII 13) 5.3.2 Telegram description Data query --> Control command --> Data response / Control command understood --> Error message --> NO_DEF Parameter number n2–n0 no longer exists _RANGE Data dn–d0 outside the permissible range _LOGIC... -
Page 35: Data Types
Interfaces 5.3.5 Data types Data type Description Length Example l1 – l0 boolean_old Logical value (false/true) 000000 is equivalent to false 111111 is equivalent to true u_integer Positive whole number 000000 to 999999 u_real Positive fixed point number 001571 corresponds with 15.71 string Any character string with 6 charac-... -
Page 36: Parameter Set
Brief description of the parameters Functions Function description of the parameters Data type Type of formatting of the parameter for the use with the Pfeiffer Vacuum protocol Access type R (read): Read access; W (write): Write access Unit Physical unit of the described variable min. -
Page 37: Status Requests
Parameter set Display Description Functions Data Unit min. max. type cess fault type Motor TMP Motor vacuum 0 = off pump 1 = on OpMode BKP Backing pump 0 = continuous opera- operating mode tion 1 = intermittent opera- tion OPMode TMP Rotation speed 0 = off, final speed op-... -
Page 38: Tbl. 31: Status Requests
Parameter set Display Description Func- Data Unit min. max. tions type cess fault type Vacuum pump excess 0 = no temperature 1 = yes Set rotation speed reached 0 = no 1 = yes Vacuum pump accelerates 0 = no 1 = yes Set rotspd Set rotation speed (Hz) -
Page 39: Reference Value Inputs
Parameter set 6.4 Reference value inputs Display Description Functions Data Unit min. max. default type cess type RUTimeSVal Set value run-up time SpdSwPt1 Rotation speed switch point 1 SpdSVal Set value in rotation speed setting mode Swoff BKP Backup pump switch-off 1000 threshold for intermittent operation... -
Page 40: Operation
Operation 7 Operation 7.1 Switching on unit WARNING Danger to life from electric shock in the event of a fault In the event of a fault, devices connected to the mains may be live. There is a danger to life from electric shock when making contact with live components. ►... -
Page 41: Status Symbols
Operation Line Function number Line 3 has 2 functions: ● Function 1: displays current messages, as well as messages pertaining to operation and control. ● Function 2: presentation of a required second parameter in the format [Parameter number: value]. The function for this line can be set via parameter [P:795] Service- lin in Line 1. -
Page 42: Displaying And Configuring Parameters
● Press the "ON/OFF" key ● If Line 3 = empty , "data not changed" will be displayed. 7.6 Configuring the connections with the Pfeiffer Vacuum parameter set The electronic drive unit is pre-configured with the factory default basic functions and is ready for opera- tion. -
Page 43: Configuring Digital Output And Relay
Operation Checking settings 1. Before operating with parameters, check the set value settings and control commands for their suitability for the process. 2. Remove the remote plug from the electronic drive unit. Locking and unlocking keyboard 1. Lock the keyboard via parameter [P:008] to prevent unwanted operation. –... -
Page 44: Operating Modes
► Make sure that the gas mode is set correctly by [P:027] in the electronic drive unit. ► Consult Pfeiffer Vacuum before you use gases with higher molecular masses (> 80). High gas throughput and high rotation speed lead to strong friction heating of the rotor. To avoid over- heating, power-rotation speed-characteristics are implemented in the electronic drive unit. -
Page 45: Run-Up Time
Operation P max [P:708] C-D = Gas mode "0" A-B = Gas mode "1" Fig. 11: Schematic diagram of power characteristics, example of heavy gases [P:027] = 0 Power consumption Nominal rotation speed Rotation speed Power characteristic in gas mode "0" (gases with molecular mass >... -
Page 46: Rotation Speed Setting Mode
Operation [P:017] = 0 f (%) [P:701] [P:010] [P:302] Process Fig. 12: Rotation speed switch point active Setting rotation speed switchpoint Signal output and status parameters are based on the set value for rotation speed switchpoint [P:701]. ► Set the parameter [P:701] to the required value as %. 7.7.5 Rotation speed setting mode Rotation speed setting mode reduces the speed and hence the throughput of the turbopump. -
Page 47: Stand-By
Fluctuations in the power consumption of idling turbopumps and varying fore-vac- uum pressures of the backing pumps require individual settings of the interval operation. Pfeiffer Vacuum recommends interval operation between 5 and 10 hPa. A pressure gauge and a dosing valve are required to set the switching thresholds. -
Page 48: Operation With Accessories
Operation 7.7.9 Operation with accessories Installation and operation of accessories Pfeiffer Vacuum offers a series of special, compatible accessories for its products. ● Information and ordering options for approved accessories you can find online. ● The following accessories are not included in the scope of delivery. -
Page 49: 11Transmitter Operation
Pressure measurement The electronic drive unit offers an approximate accuracy of measurement. For the precise pressure measurement, and in particular for linear transmitters in the lower pressure range, Pfeiffer Vacuum measuring instruments are ideal. Displaying active transmitters The unit detects gauge from the same image impedance group. -
Page 50: 2Operating Mode Display For Profinet Led
Operation Symbol LED status Display Meaning without current On, flashing "Pumping station OFF", rotation speed ≤ 60 Green On, inverse flashing "Pumping station ON", set rotation speed not reached On, constant "Pumping station ON", set rotation speed reached On, flashing "Pumping station OFF", rotation speed >... -
Page 51: Maintenance
Maintenance 8 Maintenance WARNING Danger to life from electric shock during maintenance and service work The device is only completely de-energized when the mains plug has been disconnected and the vacuum pump is at a standstill. There is a danger to life from electric shock when making contact with live components. -
Page 52: Recycling And Disposal
● Help to reduce the wastage of natural resources. ● Prevent contamination. 9.1 General disposal information Pfeiffer Vacuum products contain materials that you must recycle. ► Dispose of our products according to the following: – Iron – Aluminium –... -
Page 53: Malfunctions
Warnings (* Warning F –––– *) do not cause components to be switched off. Handling malfunction messages 1. Read out error codes via Pfeiffer Vacuum control units or a PC. 2. Remove the cause of the malfunction. 3. Reset the malfunction message with parameter [P:009]. -
Page 54: Error Codes
Warnings (* Warning F –––– *) do not cause components to be switched off. Handling malfunction messages 1. Read out error codes via Pfeiffer Vacuum control units or a PC. 2. Remove the cause of the malfunction. 3. Reset the malfunction message with parameter [P:009]. - Page 55 ● Only acknowledge for rotational speed f = 0 faulty Err010 Internal device error ● Device defective ● Contact Pfeiffer Vacuum Service ● Only acknowledge for rotational speed f = 0 Err021 Electronic drive unit ● Incompatible software ver- ● Contact Pfeiffer Vacuum Service...
- Page 56 Malfunctions Error Problem Possible causes Remedy code Err113 Rotor temperature eval- ● Device defective ● Contact Pfeiffer Vacuum Service uation faulty Err114 Final stage temperature ● Device defective ● Contact Pfeiffer Vacuum Service evaluation faulty Err117 Excess temperature, ● Insufficient cooling ●...
- Page 57 ● Improve the cooling perature ● Check the operating conditions Wrn089 Imbalance high ● Rotor imbalance ● Contact Pfeiffer Vacuum Service Wrn097 Invalid pump informa- ● Internal communication error 1. Shut down pumping station tion 2. Wait until the turbopump comes to a standstill 3.
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Page 58: Service Solutions By Pfeiffer Vacuum
We are always focused on perfecting our core competence – servicing of vacuum components. Once you have purchased a product from Pfeiffer Vacuum, our service is far from over. This is often exactly where service begins. Obviously, in proven Pfeiffer Vacuum quality. - Page 59 Service solutions by Pfeiffer Vacuum 5. Prepare the product for transport in accordance with the provisions in the contamination declaration. a) Neutralize the product with nitrogen or dry air. b) Seal all openings with blind flanges, so that they are airtight.
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Page 60: Accessories
Accessories 12 Accessories Please refer to the accessories list for the individual components in their respective operat- ing manual or online at pfeiffer-vacuum.de. 12.1 Ordering accessories Description Order number Mains cable 230 V AC, CEE 7/7 to C13, 3 m P 4564 309 ZA Mains cable, 115 V AC, NEMA 5-15 to C13 P 4564 309 ZE Mains cable 208 V AC, NEMA 6-15 to C13, 3 m... -
Page 61: Technical Data And Dimensions
RS-485, Profinet Cable length Turbo-TCP max. 120 m Protection degree IP20 Ambient temperature 5 – 40 °C Weight 2.8 kg Tbl. 52: TCP 350 PN 13.2 Dimension drawings All dimensions in mm 142 (28TE) 232.4 242.4 Fig. 13: Dimensions TCP 350 61/64... -
Page 62: Ec Declaration Of Conformity
This declaration of conformity has been issued under the sole responsibility of the manufac- turer. Declaration for product(s) of the type: Electronic drive unit TCP 350 PN We hereby declare that the listed product satisfies all relevant provisions of the following European Directives. Electromagnetic compatibility 2014/30/EU... -
Page 63: Declaration Of Conformity
Semi F47-0200 EN IEC 61326-1:2021 Semi S2-0706 The manufacturer's authorized representative in the United Kingdom and the authorized agent for compiling the technical documentation is Pfeiffer Vacuum Ltd, 16 Plover Close, In- terchange Park, MK169PS Newport Pagnell. Signature: Pfeiffer Vacuum GmbH Berliner Straße 43...
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