Assembly 5.1 Unpacking; Required Tools - Bosch KB060 KD Series Manual

5 Assembly
WARNING
!
Risk of eye injury
Problems may arise if components are set
incorrectly. They may cause serious injuries to
the face.
 Always wear safety glasses to protect eyes
when assembling pedelecs.
CAUTION
!
Crash and crushing hazard caused by
unintentional activation
There is a risk of injury if the drive system is
activated unintentionally.
 Remove the battery.

Assemble the pedelec in a clean, dry
environment.

The work environment temperature should be
between 15 °C and 25 °C.

The fitting stand used must be approved for a
maximum weight of least 30 kg.
5.1 Unpacking
The packaging material consists mainly of
cardboard and plastic film.
 Dispose of the packaging in accordance with
the regulatory requirements (see Section 10).
 Pedelecs are fully assembled in the factory for
test purposes and then dismantled for
transportation. The pedelec is 95% to 98% pre-
assembled.
MY22K01 - 32_1.0_26.08.2021
All manuals and user guides at all-guides.com
Scope of delivery
5.2
The following tools are required to assemble the
pedelec:
Table 41: Tools required for assembly

1 pre-assembled pedelec

1 front wheel
 2 pedals
 2 quick releases (optional)
 1 charger
 1 set of operating instructions on CD.

1 battery (supplied separately from the pedelec)

Required tools

Knife
Ring spanners
8 mm, 9 mm, 10 mm, 13 mm, 14 mm and 15 mm
Torque wrench
Working range 5–40 Nm
by.Schulz handlebars:
TORX® bits: 4 mm, 5 mm and 6 mm
If not:
Hexagon bits: 4 mm, 5 mm and 6 mm
Hexagon socket spanner
2 mm, 2.5 mm, 3 mm, 4 mm, 5 mm, 6 mm and
8 mm
Spline nut socket
T25
Cross-recess screwdriver
Slotted-head screwdriver
Assembly
72