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5
Assembly
WARNING
!
Injury to the eyes
Problems may arise if the settings are not made
to components properly and you may sustain
serious injuries as a result.
Always wear safety glasses to protect your
eyes during assembly.
CAUTION
!
Crushing caused by unintentional activation
There is a risk of injury if the drive system is
activated unintentionally.
Remove the battery if it is not absolutely
necessary for assembly
Assemble the pedelec in a clean, dry
environment.
The work environment temperature should be
between 15 °C and 25 °C.
Work environment temperature
Table 50: Work environment temperature
If a fitting stand is used, it must be approved for a
maximum weight of 30 kg.
We recommend that you always disconnect the
battery from the pedelec when using the fitting
stand to reduce weight.
5.1
Required tools
The following tools are required to assemble the
pedelec:
•
Knife
•
Hexagon socket spanner 2 (2.5 mm, 3 mm
4 mm, 5 mm, 6 mm and 8 mm)
•
Torque wrench with working range between
5 and 40 Nm
•
Twelve-point square socket T25
•
Ring spanner (8 mm, 9 mm, 10 mm, 13 mm,
14 mm and 15 mm) and
•
Cross, flat head and ordinary screwdriver.
MY20B01-41_1.0_06.04.2020
5.2
Hand injuries caused by cardboard packaging
The shipping carton is closed with metal staples.
There is a risk of puncture wounds and cuts when
unpacking and crushing the packaging.
Wear suitable hand protection.
Remove the metal staples with pliers before
the shipping carton is opened.
The packaging material consists mainly of
cardboard and plastic film.
The packaging has to be disposed of in
accordance with the regulations of the
authorities.
5.2.1
The pedelec was completely assembled in the
factory for test purposes and then dismantled for
transportation.
The pedelec is 95–98% pre-assembled. The
scope of delivery includes:
15 °C - 25 °C
•
the pre-assembled pedelec
•
the front wheel
•
the pedals
•
quick release (optional)
•
the charger
•
the operating instructions.
The battery is supplied separately from the
pedelec.
Unpacking
CAUTION
!
Scope of delivery
Assembly
40
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