1. Manuals
  2. Brands
  3. Vertiv Manuals
  4. Power Supply
  5. NetSure 5000 Series
  6. User manual

Vertiv NetSure 5000 Series User Manual

-48 vdc power system
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
NetSure™ 5100 Series
-48 VDC Power System
User Manual
Specification Number: 582137100
Model Number: 5100

Advertisement

Table of Contents
loading

Related Manuals for Vertiv NetSure 5000 Series

Summary of Contents for Vertiv NetSure 5000 Series

  • Page 1 NetSure™ 5100 Series -48 VDC Power System User Manual Specification Number: 582137100 Model Number: 5100...
  • Page 2 The information contained in this document is subject to change without notice and may not be suitable for all applications. While every precaution has been taken to ensure the accuracy and completeness of this document, Vertiv assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions.

  • Page 3: Table Of Contents

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual TABLE OF CONTENTS Admonishments Used in this Document ......................... iv Important Safety Instructions ............................. v Static Warning ..................................viii 1 Customer Documentation Package ..........................1 2 System Description ................................2 3 Operating Procedures ..............................

  • Page 4: Admonishments Used In This Document

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Admonishments Used in this Document will likely DANGER! Warns of a hazard the reader be exposed to that will result in death or serious injury if not avoided. (ANSI, OSHA)

  • Page 5: Important Safety Instructions

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Important Safety Instructions Safety Admonishments Definitions Definitions of the safety admonishments used in this document are listed under “Admonishments Used in this Document” on page iv. General Safety DANGER! YOU MUST FOLLOW APPROVED SAFETY PROCEDURES.
  • Page 6 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual DC Output and Battery Voltages DANGER! This system produces DC power and may have a battery source connected to it. Although the DC voltage is not hazardously high, the rectifiers and/or battery can deliver large amounts of current. Exercise extreme caution not to inadvertently contact or have any tool inadvertently contact an output terminal or battery terminal or exposed wire connected to an output terminal or battery terminal.
  • Page 7 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual • Batteries may contain sulfuric acid. If battery acid enters your eye, immediately flush your eye with running cold water for at least 15 minutes. Get medical attention immediately. If battery acid contacts skin or clothing, wash immediately with soap and water.

  • Page 8: Static Warning

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Static Warning This equipment contains static sensitive components. The warnings listed below must be observed to prevent damage to these components. Disregarding any of these warnings may result in personal injury or damage to the equipment.

  • Page 9: Customer Documentation Package

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual 1 Customer Documentation Package This document (UM582137100) provides User Instructions for -48 VDC Power System Model NetSure 5100, Spec. No. 582137100. The complete Customer Documentation Package consists of… -48 VDC Power System Installation Manual •...

  • Page 10: System Description

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual 2 System Description The Power Distribution Center… • List 20, 25 (One Row Distribution Cabinet) is rated… -48 VDC; 400 A at 40 °C. -48 VDC; 300 A at 65 °C.

  • Page 11: Operating Procedures

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Module Mounting Assembly The system contains one (1) to five (5) module mounting assemblies (depending on system configuration, see SAG582137100), which may house rectifier modules, optional solar converter modules, optional -48 VDC to +24 VDC converter modules, and a controller (depending on configuration, see PD588705300).

  • Page 12: Estop Function

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Web Menu Navigation: Settings / System Tab / Solar Mode / set to “SOLAR” or “RECT-SOLAR” or “Disabled”. NOTE! When solar converters are all installed prior to applying power and starting system, the NCU will NOT communicate with solar converters until SOLAR MODE is enabled.
  • Page 13 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Optional Critical Alarm Indicator The system may be equipped with an optional critical alarm indicator which illuminates if the NCU controller issues a critical alarm. Refer to Figure 1. List KG GMT Load Distribution Fuse Panel Refer to Figure 2 for indicator locations.

  • Page 14: List 60 Hybrid Connection Cabinet

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Figure 3: Optional Transient Voltage Surge Suppressor (TVSS) Device Indicator TVSS Indicator 3.6 List 60 Hybrid Connection Cabinet The hybrid connection cabinet provides four (4) circuit breaker positions up to 600 A and one (1) circuit breaker position up to 400 A for -48 VDC distribution to battery and alternate energy sources.
  • Page 15 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Load: Indicates the measurement of the shunt will be displayed and added to the Total DC Load. Battery: Indicates the measurement of the shunt will be displayed and added to the Total Battery Load and used with Battery Management.

  • Page 16: Maintenance

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Figure 4: SM-DU Circuit Card in a List 60 Hybrid Connection Cabinet 4 Maintenance 4.1 System Maintenance Procedures It is recommended to perform the maintenance procedures listed in Table 3 every 6-months to ensure continual system operation.

  • Page 17: Adding A Module To An Existing Module Mounting Assembly

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual 4.2 Adding a Module to an Existing Module Mounting Assembly To increase system current capacity, a rectifier or solar converter module can easily be added to an existing module mounting assembly that contains an empty rectifier module or solar converter module mounting position.
  • Page 18 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual NOTE! It is recommended that the current limit point be checked whenever a rectifier or -48 VDC to +24 VDC converter is added to or removed from the power system. Refer to “Checking the Controller’s Current Limit Point after Adding or Removing a Rectifier or -48 VDC to +24 VDC Converter Module”...
  • Page 19 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Figure 6: Installing Rectifier, Solar Converter, and -48 VDC to +24 VDC Converter Modules (List 21, 26)
  • Page 20 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Figure 7: Installing Rectifier and -48 VDC to +24 VDC Converter Modules (List 27) 23-inch, 1-Row Distribution Cabinet One (1) Module Mounting Shelf w/ Controller 588705300 List 11, 14, 15: Controller, Rectifier,...

  • Page 21: Installing A Field Expansion Module Mounting Assembly

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual 4.3 Installing a Field Expansion Module Mounting Assembly DANGER! Adhere to the “Important Safety Instructions” presented at the front of this document. NOTE! Figure 9 Figure 10 Refer to as this procedure is performed.
  • Page 22 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Re-install the rear busbar shield previously removed from the existing module mounting assembly. Re-install the rear busbar shield previously removed from the expansion module mounting assembly. As an expansion shelf is installed, adhere the label furnished with the shelf to the bottom open shelf position on the label shown in Figure 11.
  • Page 23 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Figure 9: Installing a Field Expansion Module Mounting Assembly...
  • Page 24 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Figure 10: Installing a Field Expansion Module Mounting Assembly - Controller CAN Bus...

  • Page 25: Installing Field Expansion Module Mounting Assembly Spacer Kit, P/N 560075

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Figure 11: Install Module Position Identification Label 4.4 Installing Field Expansion Module Mounting Assembly Spacer Kit, P/N 560075 Provided with List 33, 34, 36 field expansion module mounting assemblies is spacer kit (P/N 560075) for use with the 4-post flush mounting kit for data cabinets.
  • Page 26 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Figure 12: Installing Field Expansion Module Mounting Assembly Spacer Kit, P/N 560075...

  • Page 27: Reconfiguring A Dual Voltage Distribution Panel (List Da, Db, Dc, Dd, De)

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual 4.5 Reconfiguring a Dual Voltage Distribution Panel (List DA, DB, DC, DD, DE) Perform the following procedure to reconfigure a dual voltage distribution panel (List DA, DB, DC, DD, DE) to move distribution positions from one voltage to the other.
  • Page 28 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Figure 13: Removing/Installing Distribution Panel Shield Front Remove/Install Shield 6-19 x 1/2 Screw Torque to 9.6 in-lbs. both sides Figure 14: Removing Shorting Busbar, FA Alarm Strap, and FA Shorting Strap...
  • Page 29 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Figure 15: Moving Distribution Device Busbar Over One Position Front Move device busbar Remove screws over one position to remove the and resecure. device busbar. Torque to 9.6 in-lbs Rear...
  • Page 30 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Figure 16: Replacing Shorting Busbar, FA Alarm Strap, and FA Shorting Strap FA Alarm Strap FA Shorting Strap 6-19 x 1/2 Screw Torque to 9.6 in-lbs Rear Shorting Busbar 1/4-20 x 5/8 Bolt 1/4”...
  • Page 31 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Figure 17: Reworking Polarity Label and Swap Load Lug Busbar Move Move From Here Here Load Busbar For reassigned distribution positions... 1. Remove polarity label plug buttons. 2. Remove polarity label.
  • Page 32 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Figure 18: Reworking the Distribution Panel List DA List DB List DC List DD List DE...

  • Page 33: Reconfiguring The Distribution Voltage On Positions 23 To 26 Of A List Df Distribution Panel Installed In A List 27 Distribution Cabinet

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual 4.6 Reconfiguring the Distribution Voltage on Positions 23 to 26 of a List DF Distribution Panel installed in a List 27 Distribution Cabinet Perform the following procedure to reconfigure the distribution voltage on positions 23 to 26 of a List DF distribution panel installed in a List 27 distribution cabinet (to move distribution positions from one voltage to the other).
  • Page 34 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Figure 20: Bending Shorting Busbar Shield Top Flap Bend Over Top Flap To Access Shorting Busbar Remove the shorting busbar. Figure 21: Removing the Shorting Busbar Remove Shorting Busbar Relocate the shorting busbar just removed in the position shown in Figure 22. Torque as indicated in the illustration.
  • Page 35 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Figure 22: Relocating Shorting Busbar and Connecting Cable Locate this Cable Torque to 23 in-lbs. Relocate Shorting Busbar and Install Cable Torque to 23 in-lbs. Remove the shield from the distribution panel.
  • Page 36 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Figure 24: Connecting Violet Wire to IB2 DI2+ Locate violet wire in this area. Connect to “Digital Input 2+” (DI2+) on the IB2. Locate the faston connector secured to the inside side wall of the distribution cabinet (see Figure 25). Disconnect the wire with the tab from the faston connector.
  • Page 37 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Re-secure with the plug buttons just removed. Figure 26: Flipping Voltage Label Over Remove These Tabs Remove Label and Flip Over for +24 VDC. Reinstall the shield to the distribution panel.

  • Page 38: Installing A Front Door Kit

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual 4.7 Installing a Front Door Kit Perform the following procedure to install a front door kit P/N 10010293, 10010294, 10010295, or 10010296. Procedure Refer to Figure 27 or Figure 28 to install the front door kit. After securing the door grounding cable, ensure that when the door is closed the ground cable is not pinched.
  • Page 39 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Figure 28: Installing Door Kit P/N 10010293 or 10010295 2. Place the door upper spring 3. Secure door grounding loaded fastener into cabinet strap to door and cabinet. door mounting post.

  • Page 40: Troubleshooting And Repair

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual 5 Troubleshooting and Repair 5.1 Contact Information Refer to Section 4154 (provided with your customer documentation) for support contact information. 5.2 Controller, Rectifiers, Solar Converters, and -48 VDC to +24 VDC Converters For troubleshooting and repair instructions on these units, refer to the following documents.
  • Page 41 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual It is recommended that the current limit point be checked whenever a rectifier or -48 VDC to +24 VDC converter module is added to or removed from the power system.

  • Page 42: Replacement Information

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Clearing a -48 VDC to +24 VDC Converter Lost Alarm If the controller resets while a -48 VDC to +24 VDC converter communications fail alarm is active, the converter communications fail alarm is replaced with a converter lost alarm.
  • Page 43 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Figure 29: Installation of Safety Fuse Covers Safety Cover Safety Cover P/N 248898700 P/N 102774 (GMT-X) (GMT-Y) Replacing a TPS/TLS Fuse Procedure NOTE! Figure 30 Refer to as this procedure is performed.
  • Page 44 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Figure 30: Replacing a TPS/TLS Fuseholder and/or Fuse Replacing a Bullet Nose Fuseholder Procedure NOTE! Figure 30 Refer to as this procedure is performed Remove the fuse carrier from the mounted fuseholder body by pulling it straight out. Hold the fuseholder body while you pull the fuse carrier from the body.
  • Page 45 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Operate the defective circuit breaker to the OFF position. Gently rock the defective circuit breaker up and down while pulling firmly outward until the breaker is free from the distribution panel.

  • Page 46: Circuit Card Replacement Procedures

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Figure 32: GMT Distribution Fuse Replacement (List KG) GMT Fuse Safety Cover 5.6.4 Circuit Card Replacement Procedures DANGER! Adhere to the “Important Safety Instructions” presented at the front of this document.
  • Page 47 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Figure 33: List 20, 25 Circuit Card Locations (1-Row Distribution Cabinet)
  • Page 48 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Figure 34: List 21, 26 Circuit Card Locations (2-Row Distribution Cabinet)
  • Page 49 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Figure 35: List 27 Circuit Card Locations (1-Row Distribution Cabinet) Components removed in illustration for clarity. Optional EIB (Controller Extended Interface Board) Front (Controller USB-B Port Interface Board) (Factory connected to NCU Controller backplane.)
  • Page 50 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Replacing a System Interface Circuit Card Procedure NOTE! Figure 36 Refer to as this procedure is performed. Performing this procedure may activate external alarms. Do one of the following. If possible, disable these alarms. If these alarms cannot be easily disabled, notify the appropriate personnel to disregard any future alarms associated with this system while the procedure is being performed.
  • Page 51 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Figure 36: Replacing a System Interface Circuit Card A CAN termination plug (P/N 548398) must be List 20, 25 installed if an external device or system is not connected here.
  • Page 52 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Replacing the IB2 (Controller Interface Board) or Optional EIB (Controller Extended Interface Board) Procedure NOTE! Figure 33 Figure 34 Figure 35 Figure 37 Figure 38 Refer to , or for circuit card locations. Refer to as this procedure is performed.
  • Page 53 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Enable the external alarms, or notify appropriate personnel that this procedure is finished. Ensure that there are no local or remote alarms active on the system. Figure 37: Replacing an IB2 (Controller Interface Board) Circuit Card...
  • Page 54 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Figure 38: Replacing an EIB (Controller Extended Interface Board) Circuit Card Optional EIB (Controller Extended Interface Board) Optional EIB Assembly (582137100 List 70) Optional EIB Assembly (582137100 List 70) (exploded view) J5-J9 Wire Size Capacity: 16 AWG to 26 AWG.
  • Page 55 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Replacing the Optional IB4 Board Procedure NOTE! Figure 33 Figure 34 Figure 35 Figure 39 Refer to , or for circuit card locations. Refer to as this procedure is performed.
  • Page 56 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Figure 39: Replacing an Optional IB4 Board...
  • Page 57 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Replacing an SM-DU Circuit Card in a List 60 Hybrid Connection Cabinet Procedure NOTE! Figure 40 Refer to as this procedure is performed. Performing this procedure may activate external alarms. Do one of the following. If possible, disable these alarms. If these alarms cannot be easily disabled, notify the appropriate personnel to disregard any future alarms associated with this system while the procedure is being performed.
  • Page 58 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Figure 40: Replacing an SM-DU Circuit Card in a List 60 Hybrid Connection Cabinet...

  • Page 59: Replacing A Distribution Panel In A List 20, 25 Distribution Cabinet

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual 5.6.5 Replacing a Distribution Panel in a List 20, 25 Distribution Cabinet DANGER! Adhere to the “Important Safety Instructions” presented at the front of this document. DANGER! All sources of AC and DC power must be completely disconnected from this power system before performing this procedure.
  • Page 60 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Reconnect the load distribution and battery wiring to the circuit breaker/fuse positions on the distribution panel. Transfer the plug-in circuit breakers or fuses from the old distribution panel to the replacement distribution panel.
  • Page 61 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Figure 41: Replacing a Distribution Panel in a List 20, 25 Distribution Cabinet...

  • Page 62: Replacing A Distribution Panel In A List 21, 26 Distribution Cabinet

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual 5.6.6 Replacing a Distribution Panel in a List 21, 26 Distribution Cabinet DANGER! Adhere to the “Important Safety Instructions” presented at the front of this document. DANGER! All sources of AC and DC power must be completely disconnected from this power system before performing this procedure.
  • Page 63 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Reconnect the system load, sub-system load, and battery wiring to the circuit breaker/fuse positions on the distribution panel. Transfer the plug-in circuit breakers or fuses from the old distribution panel to the replacement distribution panel.
  • Page 64 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Figure 42: Replacing a Distribution Panel in a List 21, 26 Distribution Cabinet...

  • Page 65: Replacing A Battery Or Load Disconnect Contactor In A List 20, 25 Distribution Cabinet

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual 5.6.7 Replacing a Battery or Load Disconnect Contactor in a List 20, 25 Distribution Cabinet DANGER! Adhere to the “Important Safety Instructions” presented at the front of this document. DANGER! All sources of AC and DC power must be completely disconnected from this power system before performing this procedure.
  • Page 66 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Figure 43: Replacing a Battery or Load Disconnect Contactor in a List 20, 25 Distribution Cabinet...
  • Page 67 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Figure 44: Battery or Load Disconnect Contactor Wiring...

  • Page 68: Replacing A Battery Or Load Disconnect Contactor In A List 21, 26 Distribution Cabinet

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual 5.6.8 Replacing a Battery or Load Disconnect Contactor in a List 21, 26 Distribution Cabinet DANGER! Adhere to the “Important Safety Instructions” presented at the front of this document. DANGER! All sources of AC and DC power must be completely disconnected from this power system before performing this procedure.
  • Page 69 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual Figure 45: Replacing a Battery or Load Disconnect Contactor in a List 21, 26 Distribution Cabinet...
  • Page 70 Vertiv™ NetSure™ 5100 Series -48 VDC Power System User Manual This page intentionally left blank.
  • Page 71 Connect with Vertiv on Social Media https://www.facebook.com/vertivI https://www.instagram.com/vertiv/ https://www.linkedin.com/company/vertiv/ https://www.twitter.com/vertiv/...
  • Page 72 Vertiv.com | Vertiv Headquarters, 1050 Dearborn Drive, Columbus, OH, 43085, USA © 2020 Vertiv Group Corp. All rights reserved. Vertiv™ and the Vertiv logo are trademarks or registered trademarks of Vertiv Group Corp. All other names and logos referred to are trade names, trademarks or registered trademarks of their respective owners. While every precaution has been taken to ensure accuracy and completeness here, Vertiv Group Corp.

This manual is also suitable for:

Netsure 5100 series

Table of Contents