Summary of Contents for Vertiv NetSure 7100 Compact
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NetSure™ 7100 Compact Compact DC Power System Installation and User Manual (UM582137100101), Revision B Specification Number: 582137100101, 582137100102, 582137100103 582137100104, 582137100105, 582137100106 Model: NetSure™ 7100 Compact...
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Wiring Considerations ............................34 General ....................................34 External Alarm, Reference, Monitoring, and Control Connections ....36 External Alarm, Reference, Monitoring, and Control Connection Locations ...................................36 Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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Circuit Card Replacement Procedures ....................73 Replacing the Distribution Panel ........................ 78 Replacing a Battery or Load Disconnect Contactor ..............81 DC Power, Outdoor Enclosure & Service Contacts ........85 Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
SAFETY! Informs the reader of general safety information, reminders, precautions, or policies not related to a particular source of hazard or to fire safety. (ISO, ANSI, OSHA) Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
DANGER! Follow local lockout/tagout procedures to ensure DC branch circuit protection devices remain de-energized during installation at loads, as required. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
• Do not open or mutilate batteries. • ALWAYS FOLLOW THE BATTERY MANUFACTURER’S RECOMMENDATIONS AND SAFETY INSTRUCTIONS. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
NOTE! When performing any step in procedures that requires removal of existing hardware, retain all hardware for use in subsequent steps, unless otherwise directed. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
If necessary to repair equipment containing static sensitive components, wear an appropriately grounded wrist strap, work on a conductive surface, use a grounded soldering iron, and use grounded test equipment. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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This page is intentionally blank. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
Printed Manual UM1R483500E3 Rectifier User Manual SAG582137100101, Electronic File SAG582137100102, SAG582137100103, Go to www.vertiv.com for a pdf System Application Guide SAG582137100104, version of the document. SAG582137100105, SAG582137100106 SYSTEM DESCRIPTION See Table 1 for descriptions of the configured systems. Refer also to the following.
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Spec. No 582137100101 and 582137100102 provides two (2) LVLD and one (1) LVBD. Spec. No 582137100103 and 582137100104 provides no LVDs. Spec. No 582137100105 and 582137100106 provides one (1) LVBD. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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Table 2: Overview Table Low Voltage No Covers Covers Disconnect 582137100101 582137100102 (2) LVLD, (1) LVBD 582137100103 582137100104 No LVD 582137100105 582137100106 (1) LVBD Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
External Device (such as SM-Temp Module) Connection to NCU Controller CAN Bus Made (if required) NCU Controller Ethernet Port Connection Made Load Connections to Distribution Panel Made External Battery Connections Made Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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Installing the Modules Rectifier Modules Installed Initially Starting the System System Started, Configured, and Checked Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
Recommended minimum aisle space clearance for the rear of each bay is 2’ 0”. • Clearance requirements are (cabinet or wall mounting): Recommended minimum clearance for the rear of the system is 4”. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
Relay Rack Floor Mounting Dimensions - 23” (cont’d on next page) 25.80 0.875 8 Places 15.000 Part No. 562353 12.340 18.00 2.83 1.50 3.06 19.685 1.74 22.310 Notes: 1. All dimensions are in inches. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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Masked for Frame Ground Lug 0.281 Dia. Holes on 0.625 Centers (Top of Rack, 1 Place) 1.250 Part No. 559819 2.580 Notes: 1. All dimensions are in inches. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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Masked for Frame Ground Lug 0.334 Dia. Holes on 0.625 Centers (Top of Rack, 2 Places) 1.50 Part No. 563922 2.83 Notes: 1. All dimensions are in inches. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
The shelf-to-rack mating surfaces must be cleaned. Electrical anti-oxidizing compound must be applied to the shelf-to-rack mating surfaces. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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Mounting the System in a Relay Rack or a Cabinet Equipment Rack MOUNTING HARDWARE Front 12-24 x 3/4" Thread Forming Hex Head Screw No. 10/12 Ground Washer Torque: 65 in-lbs. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
Attach the system to the wall bracket using the standard mounting technique. See “Mounting the System in a Relay Rack or a Cabinet Equipment Rack (if required)” on page 20. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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1. All dimensions are in inches, unless otherwise specified. 2. Installer to furnish hardware for fastening bracket to wall. 1.67 16.00 1.67 4.47 7.09 565533 1.48 Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
Busbar Adapter Kit P/N 563193 Apply anti-oxidizing compound to busbar mating surfaces before assembling. Recommended torque is 75 in-lbs using the supplied 1/4” hardware. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
Record all circuit breaker sizes on the label provided on the shield. Figure 7: Installing a Bullet Nose Type Circuit Breaker Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
Refer to Figure 8. Figure 8: Circuit Cards with Switches 582137100101 Shown, others similar Front IB2 (Controller Interface Board) EIB (Controller Extended Interface Board) Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
514873 15514 Burndy: YA31L-4TCG1 The lugs should be crimped to the specifications given in the manufacturer’s instructions furnished with the crimp tool or lug. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
(1/4” clearance holes on 5/8” centers) Connection Point (1/4” clearance holes on 5/8” centers) Top View (Typical Relay Rack) Top View (Typical Relay Rack) Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
System Shelf and Wall Mount Bracket Frame Grounding Connection Point (582137100101, 582137100103, 582137100105) FRAME GROUND M6 Stud and Hardware. Recommended Torque: 75 in-lbs. Front Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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System Shelf and Wall Mount Bracket Frame Grounding Connection Point (582137100102, 582137100104, 582137100106) FRAME GROUND M6 Stud and Hardware. Recommended Torque: 75 in-lbs. Top covers removed in illustration for clarity only. Front Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
M8 Studs on 1” Centers Front Maximum Lug Width: 0.9 inches. Hardware: M8 Hex Nut M8 Lock Washer M8 Flat Washer Torque to 150 in-lbs. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
Torque connections to value shown in the appropriate illustration. After all input and equipment grounding connections have been made and checked, reinstall the top rear cover, if required. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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Line to Neutral Connect Line to L1. Connect Neutral to N. Front Rectifier modules are numbered left to right as viewed from the front. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
(can be used to connect return side to customer alarms on IB2 and EIB boards) IB2 (Controller Interface Board) EIB (Controller Extended Interface Board) Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
Up to two (2) temperature probes can be connected to the IB2. Up to two (2) additional temperature probes can be connected to the EIB. Any combination of the four (4) temperature probes can be programmed to Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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A temperature probe programmed to monitor ambient temperature should be mounted in a convenient location, away from direct sources of heat or cold. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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(some are used for factory system connections). J3-J9: Wire Size Capacity: 16 AWG to 26 AWG. Wire Strip Length: 0.20 inch. Recommended Torque: 2.2 in-lbs. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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IB2-1 DI6 AC SPD J4-5 – J5-2 IB2-1 DI7 SYS FA J5-1 – J5-4 IB2-1 DI8 BAT FA J5-3 – J5-5 Not Used J5-6 Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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The relays energize during an alarm condition, closing the contacts between the C and NO terminals, and opening the contacts between the C and NC terminals. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
The NCU issues an alarm when any block voltage of any battery string has an abnormal value. The alarm is issued when the difference between Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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Temperature probes can be connected to the EIB (NCU Extended Interface Board) mounted inside the distribution cabinet. Refer to “Temperature Probes” on page 37. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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(some are used for factory system connections). J5-J9: Wire Size Capacity: 16 AWG to 26 AWG. Wire Strip Length: 0.20 inch. Recommended Torque: 2.2 in-lbs. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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Figure 19: Sample Battery Block or Battery Midpoint Monitoring Connections Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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– Table 9: Voltage Inputs – EIB Voltage Default Input Pin No. Function J6-1 J6-2 J6-3 Battery J6-4 Block J6-5 Monitoring J6-6 J7-1 J7-3 Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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The EIB remaining relays energize during an alarm condition, closing the contacts between the C and NO terminals, and opening the contacts between the C and NC terminals. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
CAN Port Connections NCU CAN SM-Temp Module Port (RJ-45) CAN Port Pin Number Pin Number Function CAN L TB1-5 (CAN L) CAN H TB1-3 (CAN H) Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
Port Pin Name Definition Number Write Signal + Write Signal - Read Signal + no connection no connection Read Signal - no connection no connection Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
Refer to Figure 21, Figure 22, and Figure 23. Torque connections as shown in the illustrations. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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M6 Studs on 5/8” Centers Maximum Lug Width: 0.625 inches. Busbar Hardware: M6 Hex Nut M6 Lock Washer M6 Flat Washer Recommended Torque: 75 in-lbs. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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M6 Studs on 5/8” Centers Maximum Lug Width: 0.625 inches. Busbar Hardware: M6 Hex Nut M6 Lock Washer M6 Flat Washer Recommended Torque: 75 in-lbs. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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M6 Studs on 5/8” Centers Maximum Lug Width: 0.625 inches. Busbar Hardware: M6 Hex Nut M6 Lock Washer M6 Flat Washer Recommended Torque: 75 in-lbs. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
NCU Controller Initialization Refer to the NCU Instructions (UM1M830BNA) for detailed instructions. Refer to Figure 25 for locations of the NCU local indicators and navigation keys. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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When initialization is complete, the language screen appears. Press the UP or DOWN arrow key to select the desired language. Press the ENT key to confirm the selection. The Main Menu displays. See Figure 26. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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Repeatedly press the “ESC” key to return in reverse order level by level from any submenu until the Main Menu appears. Refer to the following procedures to verify and set the NCU controller as required for your application. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
With the Main Menu displayed, press ESC. A screen displays the NCU name, serial number, IP number, software version, hardware version, and configuration version number. Press ESC to return to the Main Menu. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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Table 13 shows the menu navigation for some basic settings. Refer to the separate NCU Manual (UM1M830BNA) supplied with your power system for complete Local Display menus. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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Main Menu / Settings Icon / Other Settings / Under Voltage 1. Under Voltage Alarm 2 Main Menu / Settings Icon / Other Settings / Under Voltage 2. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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There are two methods to check alarm relays. The first is by actually causing an alarm. The second is by using the NCU alarm relay check function. The first method is used in the following procedures. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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(this will retract the latch mechanism located on the underside of the rectifier module). Requirement: An audible alarm sounds. Alarm will be silenced in Requirement c. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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Press the Enter (ENT) key; then use the UP or DOWN keys to adjust the “Over Voltage 1” value to below the system voltage recorded in step 3. Press ENT. Requirement: An audible alarm sounds. The alarm will be silenced in Requirement c. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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Verify the NCU displays the Main Menu. If not, press ESC repeatedly to return to the Main Menu. Record the system voltage displayed on the NCU Main screen. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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Requirement: NCU “Critical/Major” alarm indicator goes from red to off. Requirement: Press ESC repeatedly to return to the Main screen. NCU displays “No Alarm”. Requirement: All external alarms deactivate. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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Requirement: NCU “Critical/Major” alarm indicator goes from red to off. Requirement: Press ESC repeatedly to return to the Main screen. NCU displays “No Alarm”. Requirement: All external alarms deactivate. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
Verify all rectifier modules and the controller are fully seated, latched, and the latch handle screws secured. Verify there are no external alarms and the local indicators are as shown in Table 14. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
Refer to the NCU Controller Instructions (UM1M830BNA) to program this feature. Battery charge current is limited to the value set in the controller, as long as battery voltage is above 47 VDC. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
To increase system current capacity, a rectifier can easily be added to an existing empty rectifier mounting position. Refer to Rectifier Instructions UM1R483500E3 for a rectifier installation procedure. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
In the example given, if one rectifier is removed the current limit set point will drop to 120 amps (30 amps times four remaining Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
Replace distribution devices with the same type and rating. Refer to System Application Guide SAG582137100101 / SAG582137100102 / SAG582137100103 / SAG582137100104 / SAG582137100105 / SAG582137100106 for part numbers. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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Insert these terminals right side up. into corresponding sockets on distribution panel. Turn off before installing. Longer Side to the Bottom Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
Circuit Card Locations Refer to Figure 28. Figure 28: Circuit Card Locations 582137100101 Shown, others similar IB2 (Controller Interface Board) EIB (Controller Extended Interface Board) Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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Reconnect the external wiring to the correct terminals on the customer connection terminal block. First remove the electrical tape that was applied to the bare wire end in a previous step. DO NOT allow the Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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Enable the external alarms, or notify appropriate personnel that this procedure is finished. Ensure that there are no local or remote alarms active on the system. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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J3-J9: Wire Size Capacity: 16 AWG to 26 AWG. Wire Strip Length: 0.20 inch. Recommended Torque: 2.2 in-lbs. IB2 Assembly (exploded view) IB2 Assembly Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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J5-J9 Wire Size Capacity: 16 AWG to 26 AWG. Wire Strip Length: 0.20 inch. Recommended Torque: 2.2 in-lbs. EIB Assembly (exploded view) EIB Assembly Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
Replace the hardware securing the battery disconnect device busbar to the distribution panel (if present). Refer to Figure 31 for hardware build-up and torque. Reconnect the alarm wiring to the distribution panel. See Figure 31. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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Start the system. Refer to the “Initially Starting the System” on page 55. Close the system cabinet’s front door. Verify no alarms are active. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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Distribution Panel Hardware M5 x 14 SEMS Torque to 31 in-lbs. Front Distribution Panel Hardware Distribution Panel Cover M5 x 14 SEMS Torque to 31 in-lbs. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
Reconnect the AC and DC power sources to the system. Start the system. Refer to the “Initially Starting the System” on page 55. Verify no alarms are active. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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Load Contactors (if furnished) M8 Nut M8 Lock Washer M8 Flat Washer (2 places per contactor) Torque to 85 in-lbs. Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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Figure 33: Load and Battery Disconnect Contactor Wiring Vertiv | NetSure™ 7100 Compact DC Power System Installation and User Manual (UM582137100101) | Rev. B...
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DC POWER, OUTDOOR ENCLOSURE & SERVICE CONTACTS CUSTOMER SERVICE (PRE-SHIPMENT) Email CustomerService.ESNA@Vertiv.com Call Customer Service for purchase order status, expediting requests and order tracking. Phone 1.800.800.1280 option 1 CUSTOMER SUPPORT CENTER (POST-SHIPMENT) Email ESNACustomerSupportCenter@Vertiv.com After an order has shipped, contact our Customer Support Center with post-shipment related questions, concerns or claims.
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