Vertiv NetSure 5100 Series Installation Manual
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Vertiv NetSure 5100 Series Installation Manual

48 vdc power system
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NetSure™ 5100 Series
-48 VDC Power System
Installation Manual
Specification Number: 582137100
Model Number: 5100

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Summary of Contents for Vertiv NetSure 5100 Series

  • Page 1 NetSure™ 5100 Series -48 VDC Power System Installation Manual Specification Number: 582137100 Model Number: 5100...
  • Page 2 The information contained in this document is subject to change without notice and may not be suitable for all applications. While every precaution has been taken to ensure the accuracy and completeness of this document, Vertiv assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions.

  • Page 3: Table Of Contents

    3.5 Installing Optional Lug Adapter Busbar Kits ....................................33 3.6 Installing Circuit Breakers, Fuses, and Optional Transient Voltage Surge Suppressor (TVSS) Device(s) ......34 3.7 Vertiv™ NetSure™ SPD (Surge Protection Device) Field Installation Kit P/N 60051981 and P/N 60056702 Installation Instructions ............................................... 42 3.7.1 Kit Description ..............................................
  • Page 4 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 5.8 Solar Converter 140 VDC to 200 VDC / 200 VDC to 400 VDC Input Connections ................... 78 5.8.1 Wiring Considerations ............................................. 78 5.8.2 To 19” or 23” Rectifier AC Input / Solar Converter DC Input Panel (List 40, 45) ..............78 5.8.3 To 23”...
  • Page 5 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 7.1 Important Safety Instructions ............................................160 7.2 Initial Startup Preparation ............................................... 160 7.3 Initially Starting the System ............................................160 7.4 NCU Controller Initialization ............................................161 7.5 Verifying and Setting the NCU Controller as Required for Your Application ....................162 7.6 Checking System Status ..............................................

  • Page 6: Admonishments Used In This Document

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Admonishments Used in this Document will likely DANGER! Warns of a hazard the reader be exposed to that will result in death or serious injury if not avoided. (ANSI, OSHA)

  • Page 7: Important Safety Instructions

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Important Safety Instructions Safety Admonishments Definitions Definitions of the safety admonishments used in this document are listed under “Admonishments Used in this Document” on page vi. Safety and Regulatory Statements Refer to Section 4154 (provided with your customer documentation) for Safety and Regulatory Statements.
  • Page 8 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual This page intentionally left blank. viii Proprietary and Confidential © 2023 Vertiv Group Corp.

  • Page 9: Customer Documentation Package

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 1 Customer Documentation Package This document (IM582137100) provides Installation Instructions for Vertiv™ NetSure™ -48 VDC Power System Model 5100, Spec. No. 582137100. The complete Customer Documentation Package consists of… -48 VDC Power System Installation Manual •...

  • Page 10: Installation Acceptance Checklist

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 2 Installation Acceptance Checklist Provided in this section is an Installation Acceptance Checklist. This checklist helps ensure proper installation and initial operation of the system. As the procedures presented in this document are completed, check the appropriate box on this list. If the procedure is not required to be performed for your installation site, also check the box in this list to indicate that the procedure was read.
  • Page 11 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual  AC Output Connections Made (if equipped with Optional Inverter System)  External Alarm, Reference, Monitoring, and Control Connections to System Interface Circuit Card Made  External Alarm, Reference, Monitoring, and Control Connections to IB2 (Controller Interface Board) Made ...

  • Page 12: Installing The System

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 3 Installing the System 3.1 General Requirements • This product is intended only for installation in a restricted access location on or above a non-combustible surface. • This product must be located in a controlled environment with access to crafts persons only.

  • Page 13: Module Assembly

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Relay Rack Floor Mounting Dimensions Refer to Figure 3.1 and Figure 3.2 for relay rack floor mounting dimensions. Optional Relay Rack Isolation Kit Refer to Figure 3.3 when using the Optional Relay Rack Isolation Kit.
  • Page 14 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 3.1 Relay Rack Floor Mounting Dimensions - 23” (cont’d from previous page, cont’d on next page) 25.80 0.875 8 Places 15.000 Part No. 562353 18.00 12.340 2.83 1.50 3.06 19.685...
  • Page 15 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 3.1 Relay Rack Floor Mounting Dimensions - 23” (cont’d from previous page) 24.75 1.25 0.88 8 Places 12.53 Part No. 9.87 15.03 559819 1.25 17.50 20.13 2.31 3.63 22.31 1.73...
  • Page 16 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 3.2 Relay Rack Floor Mounting Dimensions - 19” 20.38 2.13 16.13 0.875 Dia. 3.44 13.50 (8 Places) 15.00 12.53 Masked for Frame Ground Lug 9.88 0.281 Dia. Holes on 0.625 Centers (Top of Rack, 2 Places) 1.24...
  • Page 17 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 3.3 Optional Relay Rack Isolation Kit Mounting Typical 19” Relay Rack 1/2-inch 1/2-inch Typical 23” Relay Rack Flat Washer Flat Washer (4-places) (4-places) 1/2-inch 1/2-inch Bushing Bushing (4-places) (4-places)

  • Page 18: Mounting The System In A Relay Rack Or An Equipment Rack

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 3.3 Mounting the System in a Relay Rack or an Equipment Rack NOTE! If the power system was ordered in a relay rack, these procedures have been performed at the factory.
  • Page 19 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 3.4 Mounting a System with a 1-Row Distribution Cabinet (List 20, 25, 27) Figure 3.5 Mounting a System with a 2-Row Distribution Cabinet (List 21, 26) Proprietary and Confidential © 2023 Vertiv Group Corp.
  • Page 20 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Mounting the Distribution Cabinet with Module Mounting Assembly Using Special Mounting Bracket Kit P/N 564300 The special mounting bracket kit P/N 564300 is used to mount a system configuration consisting of a single row distribution panel and a single module mounting assembly in a 1"...
  • Page 21 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 3.6 Mounting a System with a 1-Row Distribution Cabinet and a Single Module Mounting Assembly using Kit P/N 564300 MOUNTING HARDWARE 12-24 x 3/4" Thread Forming Hex Head Screw No.
  • Page 22 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Mounting the Distribution Cabinet with Module Mounting Assembly Using 19” to 23” Wide Relay Rack Mounting Bracket Kit P/N 553630 The 19” to 23” wide relay rack mounting bracket kit (P/N 553630) allows mounting of a 6RU system consisting of a 19” wide 1-row distribution cabinet (582137100 List 20) and two (2) 19”...
  • Page 23 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 3.7 Mounting the Distribution Cabinet with Module Mounting Assembly Using 19” to 23” Wide Relay Rack Mounting Bracket Kit P/N 553630 P/N 553630 19” to 23” Wide Relay Rack Mounting...

  • Page 24: Installing A List 93, 94 Battery Tray

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 3.3.2 Installing a List 93, 94 Battery Tray Perform the following procedures to install a battery tray. DANGER! The relay rack must be securely anchored to the floor before a battery tray is installed.
  • Page 25 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 3.8 Installing a List 93, 94 Battery Tray 1. Slide battery tray into relay rack and secure to relay rack with 12-24 x 3/4" thread forming hex head screws and...
  • Page 26 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 3.9 559806 Battery Tray 559806 Proprietary and Confidential © 2023 Vertiv Group Corp.
  • Page 27 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 3.10 559807 Battery Tray 559807 Proprietary and Confidential © 2023 Vertiv Group Corp.
  • Page 28 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 3.11 559808 Battery Tray 559808 Proprietary and Confidential © 2023 Vertiv Group Corp.
  • Page 29 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 3.12 559809 Battery Tray 559809 Proprietary and Confidential © 2023 Vertiv Group Corp.
  • Page 30 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 3.13 559810 Battery Tray 559810 Proprietary and Confidential © 2023 Vertiv Group Corp.
  • Page 31 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 3.14 559811 Battery Tray 559811 Proprietary and Confidential © 2023 Vertiv Group Corp.
  • Page 32 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 3.15 559812 Battery Tray 559812 SXK2300204/1 TRAY, BATTERY, 19" MTG SXA2300203/1 BRKT, BATT TRAY, LEFT, MTG SXA2300202/1 BRKT, BATT TRAY, RIGHT, MTG SXA2300205/1 BRACKET, BATTERY 214109200 FW, NO.12, .625 OD, .063 THK 214110200 FW, 1/4, .734 OD, .063 THK...
  • Page 33 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 3.16 10012262 Battery Tray 10012262 Proprietary and Confidential © 2023 Vertiv Group Corp.
  • Page 34 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Installing Optional Battery Disconnect Circuit Breaker onto a List 93, 94 Battery Tray Procedure To install an optional battery disconnect circuit breaker onto the battery tray perform the procedure detailed in Figure 3.17.

  • Page 35: Installing Optional 4-Post Flush Mounting Kit For Data Cabinets, P/N 559801

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 3.3.3 Installing Optional 4-Post Flush Mounting Kit for Data Cabinets, P/N 559801 Adds strength when flush mounting the system in 19” mounting rails of a compliant data cabinet. Mounts to the inside surfaces of the data cabinet’s vertical rails.
  • Page 36 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 3.18 Installing Optional 4-Post Flush Mounting Kit for Data Cabinets, P/N 559801 (cont’d on next page) Proprietary and Confidential © 2023 Vertiv Group Corp.
  • Page 37 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 3.18 Installing Optional 4-Post Flush Mounting Kit for Data Cabinets, P/N 559801 (cont’d from previous page, cont’d on next page) Proprietary and Confidential © 2023 Vertiv Group Corp.
  • Page 38 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 3.18 Installing Optional 4-Post Flush Mounting Kit for Data Cabinets, P/N 559801 (cont’d from previous page) Proprietary and Confidential © 2023 Vertiv Group Corp.

  • Page 39: Changing Orientation Of Load Return Busbars Located In A List 20, 21, 25, Or 26 Distribution Cabinet

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 3.4 Changing Orientation of Load Return Busbars Located in a List 20, 21, 25, or 26 Distribution Cabinet The installer can rotate the load return busbar(s) located in a List 20, 21, 25, and 26 distribution cabinet from the factory default horizontal orientation (for wiring through the cabinet rear) to a vertical orientation (for wiring through the cabinet top).
  • Page 40 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 3.19 Changing Orientation of Load Return Busbars Located in a List 20, 21, 25, or 26 Distribution Cabinet Changing Orientation from Horizontal to Vertical Horizontal Orientation Vertical Orientation (wiring routing rear)

  • Page 41: Installing Optional Lug Adapter Busbar Kits

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 3.5 Installing Optional Lug Adapter Busbar Kits These kits provide lug adapter busbars plus hardware for use with 2-pole and 3-pole circuit breakers. A right angle kit is also available for 1-pole devices.

  • Page 42: Installing Circuit Breakers, Fuses, And Optional Transient Voltage Surge Suppressor (Tvss) Device(S)

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 3.6 Installing Circuit Breakers, Fuses, and Optional Transient Voltage Surge Suppressor (TVSS) Device(s) Circuit breakers and/or fuses may have been factory installed for you. If so, verify their positions and sizes.
  • Page 43 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Installing Bullet Nose Type Circuit Breakers in a List 20, 21, 25, 26, 27 Distribution Cabinet CAUTION! See SAG582137100 for temperature, sizing, and spacing restrictions. Refer to the following procedure and install appropriately sized bullet nose type circuit breakers into the proper mounting positions in the distribution cabinet.
  • Page 44 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Installing Optional Transient Voltage Surge Suppressor (TVSS) Device in a List 20, 21, 25, 26, 27 Distribution Cabinet CAUTION! See SAG582137100 for spacing restrictions. CAUTION! The TVSS device occupies two mounting positions. Leave an additional empty mounting position between the TVSS device and any overcurrent protective device.
  • Page 45 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Installing an Optional Bullet Nose Type 6-Position GMT Distribution Fuse Block (P/N 559737 or 549017) in a List 20, 21, 25, 26, 27 Distribution Cabinet Procedure Refer to Figure 3.24 to install the GMT fuse block.
  • Page 46 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Installing GMT Load Distribution Fuses in a List KG Procedure Install correctly sized GMT fuses into the fuseholders located on the front of the distribution panel, as required. If a dummy fuse is installed, first remove the dummy fuse.
  • Page 47 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Installing (Removing) a Circuit Breaker in an Optional List 60 Hybrid Connection Cabinet CAUTION! When performing any step in procedures that requires removal or installation of hardware, use caution to ensure no hardware is dropped and left inside the unit;...
  • Page 48 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 3.26 Installing/Removing a Circuit Breaker in an Optional List 60 Hybrid Connection Cabinet Front Cover Panel Blank Circuit Breaker Position Cover Panel Front Cover Panel Front Apply anti-oxidizing compound to busbar mating 3/8"...
  • Page 49 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Installing (Removing) a Circuit Breaker in an Optional List 61 Solar Connection Cabinet Installing (Removing) a Blank Circuit Breaker Position Cover Panel Procedure Refer to Figure 3.27 to install/remove a blank circuit breaker position cover panel.

  • Page 50: Installation Instructions

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 3.7 Vertiv™ NetSure™ SPD (Surge Protection Device) Field Installation Kit P/N 60051981 and P/N 60056702 Installation Instructions 3.7.1 Kit Description These instructions provide a step-by-step procedure to field install this kit and connect it to the power system if not already installed in the cabinet.
  • Page 51 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 3.29 60051981 Kit Contents EACH OF QTY (2) CABLE KITS CONSISTS OF QTY. (6) CABLES 101609 BRKR, BULLET NOSE, 75A, 80VDC 121449 DIN RAIL, 35MM X 7.5MM, 5.00" LONG...

  • Page 52: Tools And Material Required

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 3.7.3 Tools and Material Required Table 3.1 lists the items required to install this kit. Table 3.1 Tools and Material Required Description Wire Cutter (6 AWG, 24 AWG, 22 AWG)
  • Page 53 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 3.30 P/N 60056702 Surge Protection Device (SPD) Field Installation Kit Power and Alarm Wiring Diagram for-48 VDC and +24 VDC Power System Note: For 582137100ZZ028 Only 6 AWG / RTN / BK...
  • Page 54 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 3.31 P/N 60051981 Surge Protection Device (SPD) Field Installation Kit Power and Alarm Wiring Diagram for-48 VDC and -58 VDC Power System Note: For 582137100500 or a 582137100ZZ028 plant that has been converted to a 582137100500 plant Only...
  • Page 55 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 3.32 Install SPD Devices to DIN Rail Kit P/N 60056702 Power Cable Terminals SPD1 SPD2 Snap-Out DC SPD Recommended Torque: 30 in-lbs. (Surge Protection (-) (+) (-) (+) Alarm Contacts Terminals Device) Modules Recommended Torque: 2.2 in-lbs.
  • Page 56 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual [ ] 6. For kit P/N 60056702, install a kit supplied 75 A circuit breaker in the power system’s -48 VDC distribution bus (typically position 5, in Row 2 (top) of the distribution cabinet for the 582137100ZZ028 and 582137100500).
  • Page 57 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 3.34 Connect SPD Alarm Contacts Wiring (cont’d on next page) Kit P/N 60056702 for 582137100ZZ028 (SPD Alarm Wiring) #10 Spade Lug SPD1 SPD2 (-) (+) (-) (+) 12 11 14...
  • Page 58 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 3.34 Connect SPD Alarm Contacts Wiring (cont’d from previous page) Kit P/N 60051981 for 582137100500 or converted 582137100ZZ028 power system #10 Spade Lug (SPD Alarm Wiring) SPD1 SPD2 SPD3...
  • Page 59 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 3.35 Typical IB2 Controller Interface Board Alarm Connections 582137100ZZ028 SPD ALARM WIRING JUMPER [BK] (3-PLACES) MAKE FROM P95888A P/O FIELD INSTALLATION KIT 60056702 DIGITAL INPUTS P/O SPD JUMPER KIT 60056635...
  • Page 60 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual [ ] 10. Connect the EIB controller extended interface board to external surge protection device fail alarms as in Figure 3.36. Figure 3.36 Connect EIB Controller Extended Interface Board to External Surge Protection Device Fail Alarms...
  • Page 61 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual [ ] 11. Assemble the kit supplied 6 AWG SPD power and ground cables as follows. Refer to Figure 3.37. Based on SPD mounting location, measure wire lengths from power system busbar to SPD. Cut the cable to length, strip 0.50”...
  • Page 62 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual [ ] 12. Connect each SPD device’s PE terminal to the Main Ground Busbar (Earth Ground) using the previously assembled kit supplied cables as shown in Figure 3.38. Assemble 2-hole lugs to the Main Ground Busbar (Earth Ground). Apply anti-oxidizing compound to busbar mating surfaces before assembling.
  • Page 63 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual [ ] 13. Connect each SPD device’s (+) terminal to the power system’s distribution load return bar using the previously assembled kit supplied cables as shown in Figure 3.39. Assemble 2-hole lugs to power system load return busbar as shown in Figure 3.39. Apply anti-oxidizing compound to busbar mating surfaces before assembling.
  • Page 64 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual [ ] 14. For kit P/N 60056702, connect each SPD device’s (-) terminal to the 75 A circuit breaker previously installed on the power system’s -48 VDC distribution bus using the previously assembled kit supplied cables as shown in Figure 3.40.

  • Page 65: Setting Jumper And Switch Options

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 4 Setting Jumper and Switch Options 4.1 Circuit Cards with Jumpers and Switches in a List 20, 21, 25, 26, 27 Distribution Cabinet Refer to Figure 4.1, Figure 4.2, and Figure 4.3.
  • Page 66 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 4.2 Circuit Cards with Jumpers and Switches in a List 21, 26 Distribution Cabinet Proprietary and Confidential © 2023 Vertiv Group Corp.
  • Page 67 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 4.3 Circuit Cards with Jumpers and Switches in a List 27 Distribution Cabinet Components removed in illustration for clarity. Optional EIB (Controller Extended Interface Board) Front (Controller USB-B Port...

  • Page 68: Jumper Settings On The System Interface Circuit Card

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 4.2 Jumper Settings on the System Interface Circuit Card Perform the following procedures to verify the factory settings and/or make the required settings per your site requirements. These procedures can also be used to make adjustments on a replacement circuit card.

  • Page 69: Switch Settings On The Ib2 (Controller Interface Board)

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 4.3 Switch Settings on the IB2 (Controller Interface Board) Dip Switch SW1 on the IB2 board is used to set the communications address for this board. Refer to Table 4.1 for SW1 settings. Refer to Figure 4.1, Figure 4.2, and Figure 4.3 for circuit card location.

  • Page 70: Switch Settings On Optional Eib (Controller Extended Interface Board)

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 4.4 Switch Settings on Optional EIB (Controller Extended Interface Board) Dip Switch SW1 on the EIB board is used to set the communications address for this board. Refer to Table 4.2 for SW1 settings. Refer to Figure 4.1, Figure 4.2, and Figure 4.3 for circuit card location.

  • Page 71: Switch Settings On The Sm-Du (List 60 Hybrid Connection Cabinet)

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 4.5 Switch Settings on the SM-DU (List 60 Hybrid Connection Cabinet) The SM-DU is used in a List 60 Hybrid Connection Cabinet to monitor the internal circuit breaker shunts. SM-DU uses three (3) 8-bit switches for parameter setting (S1, S2, and S3). Refer to Table 4.3 for switch settings. Refer to Figure 4.7 for switch locations.
  • Page 72 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Table 4.3 Switch Settings on the SM-DU (List 60 Hybrid Connection Cabinet) (cont’d from previous page, cont’d on next page) DIP Switch S2 Shunt 1 Shunt 2 Shunt 3 Shunt 4...
  • Page 73 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Table 4.3 Switch Settings on the SM-DU (List 60 Hybrid Connection Cabinet) (cont’d from previous page) DIP Switch S3 Set via Software Contactor Type Safe Mode Dry Contact Description of Status Shunt parameter is set through DIP switch.
  • Page 74 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 4.7 SM-DU Switch Location and Settings (List 60 Hybrid Connection Cabinet) Rear Components removed in illustrations for clarity only. SM-DU Shunt Interface Board (559740) Note: Factory switch settings shown.

  • Page 75: Making Electrical Connections

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 5 Making Electrical Connections 5.1 Important Safety Instructions DANGER! Adhere to the “Important Safety Instructions” starting on page vii. 5.2 Wiring Considerations All wiring and branch circuit protection should follow the current edition of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC), and applicable local codes.

  • Page 76: Relay Rack / Equipment Cabinet Frame Grounding Connection

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 5.3 Relay Rack / Equipment Cabinet Frame Grounding Connection For relay rack / equipment cabinet frame grounding requirements, refer to the current edition of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC), applicable local codes, and your specific site requirements.

  • Page 77: Power System Shelf Frame Grounding Requirements

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 5.4 Power System Shelf Frame Grounding Requirements For power system shelf frame grounding requirements, refer to the current edition of the American National Standards Institute (ANSI) approved National Fire Protection Association’s (NFPA) National Electrical Code (NEC), applicable local codes, and your specific site requirements.

  • Page 78: Assemblies Comprising The Power System Frame Grounding Connection

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 5.5 Assemblies Comprising the Power System Frame Grounding Connection The module mounting assemblies have M4 frame ground studs located on the rear panel. Refer to PD588705300 for location. List 40, List 45, and List 46 have 10-32 grounding studs located on the assembly. Refer to Figure 5.3, Figure 5.4, and Figure 5.5 for location.

  • Page 79: Rectifier Nominal 120 Vac / 208 Vac / 240 Vac Input And Ac Input Equipment Grounding Connections

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 5.7 Rectifier Nominal 120 VAC / 208 VAC / 240 VAC Input and AC Input Equipment Grounding Connections DANGER! Adhere to the “Important Safety Instructions” starting on page vii. 5.7.1 Wiring Considerations For wire size, branch circuit protection, crimp lug, and general wiring recommendations;...
  • Page 80 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual NOTE! For systems with List 46 and -48 VDC to +24 VDC converters or -48 VDC to -58 VDC converters are being used (List 26 two row distribution panel or List 27 single row distribution panel) in the plant, the following module restrictions apply for factory installed shelves 2 through 5: Rectifiers can be in any or all six (6) positions if three (3) AC inputs provided.
  • Page 81 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.3 Rectifier AC Input Connections to Rectifier AC Input / Solar Converter DC Input Panel (List 40) (Nominal 120 VAC / 208 VAC / 240 VAC, Single Phase, 50 Hz / 60 Hz)
  • Page 82 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.4 Rectifier AC Input Connections to Rectifier AC Input / Solar Converter DC Input Panel (List 45) (Nominal 120 VAC / 208 VAC / 240 VAC, Single Phase, 50 Hz / 60 Hz)
  • Page 83 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.5 Rectifier AC Input Connections to Rectifier AC Input Panel (List 46) (Nominal 120 VAC / 208 VAC / 240 VAC, Single Phase, 50 Hz / 60 Hz) AC INPUT CONNECTIONS (582137100 List 46) 1 FEED PER 2 RECTIFIERS, SINGLE PHASE Module Mounting Assy.
  • Page 84 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.6 Module Position Identification Label Proprietary and Confidential © 2023 Vertiv Group Corp.

  • Page 85: To Individual Module Mounting Assembly(S) Equipped With Molex Connectors And Provided With Rectifier Ac Input Cable Assemblies Or Rectifier Ac Input Line Cords

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 5.7.3 To Individual Module Mounting Assembly(s) Equipped with Molex Connectors and Provided with Rectifier AC Input Cable Assemblies or Rectifier AC Input Line Cords Spec. No. 588705300 module mounting assembly(s) may be equipped with plug-in input connectors located on the rear of the assembly.

  • Page 86: Solar Converter 140 Vdc To 200 Vdc / 200 Vdc To 400 Vdc Input Connections

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 5.8 Solar Converter 140 VDC to 200 VDC / 200 VDC to 400 VDC Input Connections DANGER! Adhere to the “Important Safety Instructions” starting on page vii. 5.8.1 Wiring Considerations For wire size, branch circuit protection, crimp lug, and general wiring recommendations;...
  • Page 87 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.7 Solar Converter DC Input Connections to Rectifier AC Input / Solar Converter DC Input Panel (List 40) (140 VDC to 200 VDC / 200 VDC to 400 VDC)
  • Page 88 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.8 Solar Converter DC Input Connections to Rectifier AC Input / Solar Converter DC Input Panel (List 45) (140 VDC to 200 VDC / 200 VDC to 400 VDC)

  • Page 89: To 23" Solar Connection Cabinet (List 61)

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 5.8.3 To 23” Solar Connection Cabinet (List 61) Provide a solar converter DC input feed to the bottom terminals of each circuit breaker in the List 61 Solar Connection Cabinet. Refer to Figure 5.9 for connection details and recommended torque.
  • Page 90 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.9 Solar Converter DC Input Connections to Solar Connection Cabinet (List 61) (140 VDC to 200 VDC / 200 VDC to 400 VDC) Proprietary and Confidential © 2023 Vertiv Group Corp.
  • Page 91 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.10 Interconnections between a List 61 Solar Connection Cabinet and a List 45 Rectifier AC Input / Solar Converter DC Input Panel Proprietary and Confidential © 2023 Vertiv Group Corp.

  • Page 92: 48 Vdc System Connections To An Optional List 60 Hybrid Connection Cabinet

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 5.9 -48 VDC System Connections to an Optional List 60 Hybrid Connection Cabinet -48 VDC system connections to the List 60 Hybrid Connection Cabinet is factory made with system busbars attached to the input terminals.

  • Page 93: Nominal 120 Vac Input And Equipment Grounding Connections To List 50, 51, 52, 53, 54, 55, 56, 57 Inverter

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 5.10 Nominal 120 VAC Input and Equipment Grounding Connections to List 50, 51, 52, 53, 54, 55, 56, 57 Inverter Module Assembly The AC input connections are made to the inverter module mounting shelf(s) comprising the system. Refer to Figure 5.12 to identify the shelf.
  • Page 94 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.12 System Shelves Identification List 56 and List 57 Shown. Other Configurations Similar. Inverter Module Shelf(s) AC Distribution Shelf(s) 582137100 List 56 Front View 582137100 List 56 Rear View...
  • Page 95 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.13 Nominal 120 VAC Input and Equipment Grounding Connections AC Input Feed Terminal Blocks 120 VAC, 50 / 60 HZ, Single Phase FRAME GROUND One M4 x 7mm Neutral...

  • Page 96: Ac "Neutral" Reference Point (If Equipped With Optional Inverter System)

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 5.11 AC "Neutral" Reference Point (If Equipped with Optional Inverter System) If the inverter system is not provided with an AC input source and is only powered from a DC source, an AC "Neutral" reference point must be provided by connecting the AC output neutral of the inverter shelf to frame ground using furnished P/N 60028467.

  • Page 97: Nominal 120 Vac Output Connections (List 50, 51, 52, 53, 54, 55, 56, 57 Inverter Module Assembly)

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 5.12 Nominal 120 VAC Output Connections (List 50, 51, 52, 53, 54, 55, 56, 57 Inverter Module Assembly) The AC output connections are made to the AC distribution shelf(s) comprising the system. Refer to Figure 5.12 to identify the shelf.
  • Page 98 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.15 Nominal 120 VAC Output Connections, Lists 50, 52, 54, 56 (Bulk Output) FRAME GROUND CONNECTION One M6 x 14 mm Rear 582137100 List 50 Wire Size Capacity: 20 AWG to 4 AWG.
  • Page 99 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.16 Nominal 120 VAC Output Connections, Lists 51, 53, 55, 57 (NEMA Output) 582137100 List 51 Qty. 4 NEMA 5-15R Front 15 A, 120 VAC Outlets 582137100 List 53 Qty.

  • Page 100: External Alarm, Reference, Monitoring, And Control Connections

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 5.13 External Alarm, Reference, Monitoring, and Control Connections 5.13.1 External Alarm, Reference, Monitoring, and Control Connection Locations Refer to Figure 5.17, Figure 5.18, Figure 5.19. Figure 5.17 External Alarm, Reference, Monitoring, and Control Connections in a List 20, 25 Distribution Cabinet (see...
  • Page 101 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.18 External Alarm, Reference, Monitoring, and Control Connections in a List 21, 26 Distribution Cabinet (see proceeding pages for connection details) Components removed in illustration for clarity. Optional EIB...
  • Page 102 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.19 External Alarm, Reference, Monitoring, and Control Connections in a List 27 Distribution Cabinet (see proceeding pages for connection details) Components removed in illustration for clarity. Optional EIB (Controller Extended...

  • Page 103: System Interface Circuit Card Connections (If Required)

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 5.13.2 System Interface Circuit Card Connections (if required) The system interface circuit card provides connections for the following. Refer to Figure 5.20 for circuit card location and connections details. •...

  • Page 104: Rs485 Modbus Connection (If Required)

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 5.13.3 RS485 Modbus Connection (if required) Refer to Figure 5.17, Figure 5.18, or Figure 5.19 for location of the RS485 Modbus connector in the system. Note the an RS485 Modbus interface cable is available (P/N 564643).
  • Page 105 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual ESTOP Function If an ESTOP switch is wired to the IB2-1 Controller Interface Board, customer-furnished system ground applied to terminal DI8+ activates the ESTOP function. The ESTOP function shuts down and locks out the rectifiers and solar converters, shuts down and...
  • Page 106 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Temperature Probes NOTE! Each temperature probe consists of two or three pieces that plug together to make a complete probe. See SAG582137100 for part numbers and descriptions. Temperature probes are connected to the IB2 (Controller Interface Board) and/or optional EIB (Controller Extended Interface Board) mounted inside the distribution cabinet.
  • Page 107 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.21 IB2 (Controller Interface Board) Connections Proprietary and Confidential © 2023 Vertiv Group Corp.
  • Page 108 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Table 5.3 Programmable Digital Inputs (Factory Default) – IB2 Programmable 541311 Digital Input Cable Factory Wiring Dedicated to... Digital Input Pin No. Color Scheme J3-2 Ground Internal -48 VDC Load Circuit Breaker /...
  • Page 109 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Table 5.4 Relay Outputs (Factory Default) – IB2 Programmable Relay 541309 Alarm Cable Alarms Assigned to this Relay Alarms Assigned to this Relay Output Pin No. Color Scheme (Default) (Custom)
  • Page 110 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.22 External Interface Connections to External Battery Disconnect Unit(s) (cont’d on next page) Proprietary and Confidential © 2023 Vertiv Group Corp.
  • Page 111 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.22 External Interface Connections to External Battery Disconnect Unit(s) (cont’d from previous page and on next page) Proprietary and Confidential © 2023 Vertiv Group Corp.
  • Page 112 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.22 External Interface Connections to Disconnect Circuit Breakers on Battery Tray(s) (cont’d from previous page) Proprietary and Confidential © 2023 Vertiv Group Corp.

  • Page 113: Optional Eib (Controller Extended Interface Board) Connections (If Required)

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 5.13.5 Optional EIB (Controller Extended Interface Board) Connections (if required) The optional EIB (Controller Extended Interface Board) provides additional connection points for voltage and current inputs, programmable relay outputs, and temperature probes. The EIB extended interface board is mounted inside the distribution cabinet.
  • Page 114 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Refer to the NCU Instructions (UM1M830BNA) for programming information. Relay Ratings: Refer to the following. Steady State: 0.5 A @ 60V DC; 1.0 A @ 30V DC. Peak: 3 A @ 30V DC.
  • Page 115 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.23 Optional EIB (Controller Extended Interface Board) Connections Optional EIB Schematic Diagram of EIB (Controller Extended Interface Board) D4_NO D3_NO D4_COM D3_COM D4_NC D3_NC D2_NO D1_NO D2_COM D1_COM D2_NC...
  • Page 116 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.24 Sample Battery Block or Battery Midpoint Monitoring Connections Proprietary and Confidential © 2023 Vertiv Group Corp.
  • Page 117 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Table 5.5 Shunt Inputs – EIB Shunt Factory Default Customer Input Pin No. Wiring Function Defined Function J5-2 none J5-1 – J5-4 none J5-3 – J5-6 none J5-5 – Table 5.6 Voltage Inputs – EIB...
  • Page 118 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Table 5.7 Relay Outputs (Factory Default) – EIB Programmable Relay 541309 Alarm Cable Factory Alarms Assigned to this Relay Alarms Assigned to this Relay Output Pin No. Color Scheme Wiring...

  • Page 119: Cabinet

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 5.13.6 Circuit Breaker Alarm and Shunt Monitoring Connections to an Optional List 60 Hybrid Connection Cabinet Circuit Breaker Alarm Connections Refer to Figure 5.25 for connection details. Torque connections as shown in the illustration.
  • Page 120 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Shunt Connections Refer to Figure 5.26 for connection details. Torque connections as shown in the illustration. Figure 5.26 Shunt Connections to an Optional List 60 Hybrid Connection Cabinet Rear Components removed in illustrations for clarity only.

  • Page 121: Optional Customer Fuel Sensor Input

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 5.13.7 Optional Customer Fuel Sensor Input A customer fuel sensor input connector is located in the wire harness in front of the bottom row distribution panel. See Figure 5.27 for location and connection details.

  • Page 122: Connecting A Device Or System To The Ncu Can Bus (If Required)

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 5.13.8 Connecting a Device or System to the NCU CAN Bus (if required) A supporting device or system may be connected to the NCU CAN Port located inside a distribution cabinet. Refer to Figure 5.20 for location.
  • Page 123 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual WARNING! The intra-building port(s) of the equipment or subassembly is suitable for connection to intra-building or unexposed wiring or cabling only. The intra-building port(s) of the equipment or subassembly MUST NOT be metallically connected to the interfaces that connect to the OSP or its wiring.
  • Page 124 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Default IB4 Ethernet Port Parameters IPv4 IP Address: 192.168.1.2 Subnet Mask: 255.255.255.0 Default Gateway: 192.168.1.1 IPv6 IPv6 Address: 20fa:fffd:fffc:fffb:fffa:fff9:fff8:fff7 IPv6 Prefix: IPv6 Gateway: 20fa:1:fffe:ffff:fffe:fffd:ffff:fffe WARNING! The intra-building port(s) of the equipment or subassembly is suitable for connection to intra-building or unexposed wiring or cabling only.

  • Page 125: Control Bus Connections Between Controller And Module Mounting Assemblies

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 5.15 Control Bus Connections between Controller and Module Mounting Assemblies General Each module mounting assembly in the system is daisy-chained to the controller. NCU CAN bus connectors are located at the left and right rear of each module mounting assembly.

  • Page 126: Optional Transient Voltage Surge Suppressor (Tvss) Device Ground Connection

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 5.16 Optional Transient Voltage Surge Suppressor (TVSS) Device Ground Connection Connect cable P/N 565296 (provided with P/N 565281 TVSS device) from the TVSS position on the distribution panel to the return bar.
  • Page 127 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.32 582137100 List 21, List 26 Distribution Cabinet Optional Transient Voltage Surge Suppressor (TVSS) Device Ground Connection Load Return Bus Load Return Bus Load Bus Top Distribution Row Load Bus...
  • Page 128 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.33 582137100 List 27 Distribution Cabinet Optional Transient Voltage Surge Suppressor (TVSS) Device Ground Connection Load Bus Components removed in illustration for clarity. Load Return Bus Distribution rows shown for sample only.

  • Page 129: Load Connections

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 5.17 Load Connections 5.17.1 Load Connections to a List 20, 25 Distribution Cabinet WARNING! Observe proper polarity when making load connections. Load leads are connected to the individual load busbars located on the distribution panel (refer to Figure 5.34). Load return leads are connected to the return busbar located at the top of the distribution cabinet (refer to Figure 5.35).
  • Page 130 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.35 Load Return Side Connections in a List 20, 25 Distribution Cabinet Load Bus (see previous page) Load Return Bus Distribution Row (see previous page) Components removed in illustration for clarity.
  • Page 131 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Load Connections to Single Voltage Distribution Panels in a List 20, 25 Distribution Cabinet Figure 5.36 List AN Load Connections in a List 20 Distribution Cabinet (19) -48 VDC Load Bullet/TPS/TLS Circuit Breaker/Fuse Positions Figure 5.37 List AA Load Connections in a List 25 Distribution Cabinet...
  • Page 132 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Load Connections to Single Voltage Plus Battery Disconnect Distribution Panels in a List 20, 25 Distribution Cabinet Figure 5.38 List BN Load Connections in a List 20 Distribution Cabinet (14) -48 VDC Load Bullet/TPS/TLS Circuit Breaker/Fuse Positions and (5) -48 VDC Battery Disconnect Bullet/TPS/TLS Circuit Breaker/Fuse Positions Figure 5.39 List BA Load Connections in a List 25 Distribution Cabinet...
  • Page 133 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.40 List BC Load Connections in a List 25 Distribution Cabinet (16) -48 VDC Load Bullet/TPS/TLS Circuit Breaker/Fuse Positions and (8) -48 VDC Battery Disconnect Bullet/TPS/TLS Circuit Breaker/Fuse Positions...

  • Page 134: Load Connections To A List 21, 26 Distribution Cabinet

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 5.17.2 Load Connections to a List 21, 26 Distribution Cabinet WARNING! Observe proper polarity when making output connections. Load leads are connected to the individual load busbars located on the distribution panels (refer to Figure 5.41). Load return leads are connected to separate return busbars located at the top of the distribution cabinet (refer to Figure 5.42).
  • Page 135 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.42 Load Return Side Connections in a List 21, 26 Distribution Cabinet Load return busbars can be rotated 90 degrees (to route wiring through top of cabinet). Load Return Bus...
  • Page 136 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Load Connections to Single Voltage Distribution Panels in a List 21, 26 Distribution Cabinet Figure 5.43 List AO Load Connections in a List 21 Distribution Cabinet (21) -48 VDC Load Bullet/TPS/TLS Circuit Breaker/Fuse Positions Figure 5.44 List AB Load Connections in a List 26 Distribution Cabinet...
  • Page 137 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Load Connections to Single Voltage Plus Battery Disconnect Distribution Panels in a List 21, 26 Distribution Cabinet Figure 5.45 List BO Load Connections in a List 21 Distribution Cabinet (12) -48 VDC Load Bullet/TPS/TLS Circuit Breaker/Fuse Positions and (9) -48 VDC Battery Disconnect Bullet/TPS/TLS Circuit Breaker/Fuse Positions Figure 5.46 List BB Load Connections in a List 26 Distribution Cabinet...
  • Page 138 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.47 List BD Load Connections in a List 26 Distribution Cabinet (16) -48 VDC Load Bullet/TPS/TLS Circuit Breaker/Fuse Positions and (10) -48 VDC Battery Disconnect Bullet/TPS/TLS Circuit Breaker/Fuse Positions Load Connections to Dual Voltage Distribution Panels in a List 26 Distribution Cabinet Figure 5.48 List DA Load Connections in a List 26 Distribution Cabinet...
  • Page 139 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.49 List DB Load Connections in a List 26 Distribution Cabinet (17) -48 VDC Load Bullet/TPS/TLS Circuit Breaker/Fuse Positions and (8) +24 VDC Load Bullet/TPS/TLS Circuit Breaker/Fuse Positions Figure 5.50 List DC Load Connections in a List 26 Distribution Cabinet...
  • Page 140 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.51 List DD Load Connections in a List 26 Distribution Cabinet (9) -48 VDC Load Bullet/TPS/TLS Circuit Breaker/Fuse Positions and (16) +24 VDC Load Bullet/TPS/TLS Circuit Breaker/Fuse Positions Figure 5.52 List DE Load Connections in a List 26 Distribution Cabinet...
  • Page 141 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.53 List FA Load Connections in a List 26 Distribution Cabinet (22) -48 VDC Load Bullet/TPS/TLS Circuit Breaker/Fuse Positions and (4) -58 VDC Load Bullet/TPS/TLS Circuit Breaker/Fuse Positions 1/4-20 Studs on 5/8” Centers...
  • Page 142 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.55 List FC Load Connections in a List 26 Distribution Cabinet (14) -48 VDC Load Bullet/TPS/TLS Circuit Breaker/Fuse Positions and (12) -58 VDC Load Bullet/TPS/TLS Circuit Breaker/Fuse Positions 1/4-20 Studs on 5/8” Centers...
  • Page 143 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.57 List FE Load Connections in a List 26 Distribution Cabinet (6) -48 VDC Load Bullet/TPS/TLS Circuit Breaker/Fuse Positions and (20) -58 VDC Load Bullet/TPS/TLS Circuit Breaker/Fuse Positions 1/4-20 Studs on 5/8” Centers (Customer must supply or order hardware) Maximum Lug Width: 0.625 inches.
  • Page 144 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.59 List GB Load Connections in a List 26 Distribution Cabinet (26) -58 VDC Load Bullet/TPS/TLS Circuit Breaker/Fuse Positions Load Connections 1/4-20 Studs on 5/8” Centers (Customer must supply or order hardware) Maximum Lug Width: 0.625 inches.

  • Page 145: Load Connections To A List 27 Distribution Cabinet

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 5.17.3 Load Connections to a List 27 Distribution Cabinet WARNING! Observe proper polarity when making output connections. Load leads are connected to the individual load busbar located on the distribution panel (refer to Figure 5.60). Load return leads are connected to separate return busbar located at the top of the distribution cabinet (refer to Figure 5.61).
  • Page 146 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.61 Load Return Side Connections in a List 27 Distribution Cabinet Load Bus (see previous page) Load Return Bus Distribution Row (see previous page) Components removed in illustration for clarity.
  • Page 147 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Load Connections to Dual Voltage Distribution Panel in a List 27 Distribution Cabinet Figure 5.62 List DF Load Connections in a List 27 Distribution Cabinet (26) -48 VDC Load Bullet/TPS/TLS Circuit Breaker/Fuse Positions and...

  • Page 148: Load Connections To An Optional Gmt Fuse Block

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 5.17.4 Load Connections to an Optional GMT Fuse Block WARNING! Observe proper polarity when making output connections. Refer to Figure 5.63 if an optional “Bullet Nose Type 6-Position GMT Distribution Fuse Block” is furnished. Torque connections as shown in the illustration.

  • Page 149: Load Connections To A List Kg Distribution Panel

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 5.17.5 Load Connections to a List KG Distribution Panel Refer to Figure 5.64. NOTE! “A” Side and “B” Side inputs are strapped in this power system. GMT Fuse Blocks Load and load return leads are connected to screw-type terminal blocks located on the front of the distribution panel. Refer to Figure 5.64 for terminal block wire size capacity and recommended torque.

  • Page 150: Connections To An Optional List 60 Hybrid Connection Cabinet

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 5.18 Connections to an Optional List 60 Hybrid Connection Cabinet WARNING! Observe proper polarity when making output connections. Refer to Figure 5.65 for terminal location and torque information. Figure 5.65 Connections to an Optional List 60 Hybrid Connection Cabinet...

  • Page 151: Input Battery Connections

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 5.19 Input Battery Connections 5.19.1 Input Battery Connections to List 20, 25 Distribution Cabinet Refer to the following. Important Safety Instructions DANGER! Adhere to the “Important Safety Instructions” starting on page vii.
  • Page 152 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.67 Battery and Central Office Ground Connections to List 20, 25 Battery Disconnect Distribution Positions Components removed in Battery Return Bus illustration for clarity. Distribution Row List 25 Shown, List 20 Similar...
  • Page 153 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Battery Connections to Single Voltage Plus Battery Disconnect Distribution Panels in a List 20, 25 Distribution Cabinet Figure 5.68 List BN Battery Connections in a List 20 Distribution Cabinet (14) -48 VDC Load Bullet/TPS/TLS Circuit Breaker/Fuse Positions and (5) -48 VDC Battery Disconnect Bullet/TPS/TLS Circuit Breaker/Fuse Positions Figure 5.69 List BA Battery Connections in a List 25 Distribution Cabinet...

  • Page 154: Input Battery Connections To List 21, 26 Distribution Cabinet

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.70 List BC Battery Connections in a List 25 Distribution Cabinet (16) -48 VDC Load Bullet/TPS/TLS Circuit Breaker/Fuse Positions and (8) -48 VDC Battery Disconnect Bullet/TPS/TLS Circuit Breaker/Fuse Positions 5.19.2 Input Battery Connections to List 21, 26 Distribution Cabinet...
  • Page 155 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.71 Battery and Central Office Ground Connections to List 21, 26 Distribution Cabinet Battery Busbars Components removed in illustration for clarity. Battery (Load Side) Bus Rear Battery Return Bus...
  • Page 156 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.72 Battery and Central Office Ground Connections to List 21, 26 Battery Disconnect Distribution Positions Top Distribution Row Bottom Distribution Row Rear Battery Return Bus List 21 Shown, List 26 Similar...
  • Page 157 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Battery Connections to Single Voltage Plus Battery Disconnect Distribution Panels in a List 21, 26 Distribution Cabinet Figure 5.73 List BO Battery Connections in a List 21 Distribution Cabinet (12) -48 VDC Load Bullet/TPS/TLS Circuit Breaker/Fuse Positions and (9) -48 VDC Battery Disconnect Bullet/TPS/TLS Circuit Breaker/Fuse Positions Figure 5.74 List BB Battery Connections in a List 26 Distribution Cabinet...

  • Page 158: Input Battery Connections To List 27 Distribution Cabinet

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.75 List BD Battery Connections in a List 26 Distribution Cabinet (16) -48 VDC Load Bullet/TPS/TLS Circuit Breaker/Fuse Positions and (10) -48 VDC Battery Disconnect Bullet/TPS/TLS Circuit Breaker/Fuse Positions 5.19.3 Input Battery Connections to List 27 Distribution Cabinet...
  • Page 159 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 5.76 Battery, Remote DU, and Central Office Ground Connections to List 27 Distribution Cabinet Battery Busbars Components removed in illustration for clarity. Battery (Load Side) Bus Rear Battery Return Bus...

  • Page 160: Installing And Connecting Batteries In An Optional List 93 Or 94 Battery Tray (If Furnished)

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 5.21 Installing and Connecting Batteries in an Optional List 93 or 94 Battery Tray (if furnished) 5.22 Important Safety Instructions DANGER! Adhere to the “Important Safety Instructions” starting on page vii.
  • Page 161 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual WARNING! In the next step, observe correct polarity. Connect only cables labeled “+” to battery terminals labeled “+”. Likewise, connect only cables labeled “–” to battery terminals labeled “–”. Connect the cables found in the battery tray to the battery terminals, “+” to “+” and “–” to “–”. Observe correct polarity. Refer to Figure 5.77.

  • Page 162: Installing The Modules

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 6 Installing the Modules 6.1 Installing Rectifier, Solar Converter, and Converter Modules Rectifier, solar converter, optional -48 VDC to +24 VDC converter modules, and optional -48 VDC to -58 VDC converter modules can be inserted or removed with power applied (hot swappable).
  • Page 163 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 6.2 Sample Module Mounting Shelf Labeling Unpack the modules. Note the model number located on the front of each module. Model numbers starting with the letter “R” are rectifier modules.
  • Page 164 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 6.3 Installing Rectifier and Solar Converter Modules (List 20, 25) 19-inch, 1-Row Distribution Cabinet One (1) Module Mounting Shelf w/ Controller 588705300 List 31, 34, 35: Controlle r, Rectifier,...
  • Page 165 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 6.4 Installing Rectifier, Solar Converter, and Converter Modules (List 21, 26) 19-inch, 2-Row Distribution Cabinet One (1) Module Mounting Shelf w/ Controller 588705300 List 31, 34, 35: Controlle r, Rectifier,...
  • Page 166 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Figure 6.5 Installing Rectifier and Converter Modules (List 27) 23-inch, 1-Row Distribution Cabinet One (1) Module Mounting Shelf w/ Controller 588705300 List 11, 14, 15: Controller, Rectifier, Solar Converter Mounting Positions...

  • Page 167: Installing Inverter Module In Inverter Module Mounting Assembly (If Equipped With Optional Inverter System)

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 6.2 Installing Inverter Module in Inverter Module Mounting Assembly (If Equipped with Optional Inverter System) Inverter modules can be inserted or removed with power applied (hot swappable). NOTE! Each inverter module locks into the module mounting shelf by means of a latch located on the bottom of the inverter module.

  • Page 168: Initially Starting, Configuring, And Checking System Operation

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 7 Initially Starting, Configuring, and Checking System Operation 7.1 Important Safety Instructions CAUTION! Performing various steps in the following procedures may cause a service interruption and/or result in the extension of alarms. Notify any appropriate personnel before starting these procedures. Also, notify personnel when these procedures are completed.

  • Page 169: Ncu Controller Initialization

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 7.4 NCU Controller Initialization Refer to the NCU Instructions (UM1M830BNA) for detailed instructions. Refer to Figure 7.1 for locations of the NCU local indicators and navigation keys. Figure 7.1 NCU Local Indicators and Navigation Keys...

  • Page 170: Verifying And Setting The Ncu Controller As Required For Your Application

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual System information is displayed in multiple screens. Press the ESC key to view other system information. Press the down arrow key to view the next screen. Press the ESC key to return to the Main Menu.
  • Page 171 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Checking Basic System Settings Navigate through the controller menus and submenus to check system settings. You can adjust any parameter as required. Note that these settings can also be checked (and changed if required) via the WEB Interface. Refer also to “NCU Start Wizard” on page 162.
  • Page 172 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual Configuring the NCU Identification of Rectifiers and Assigning which Input Feed is Connected to the Rectifiers When rectifiers are all installed prior to applying power and starting the system, the order in which the NCU identifies the rectifiers is by serial number (lowest serial number is Rect 1, next lowest is Rect 2, etc.).
  • Page 173 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual NOTE! See also “Configuring the Controller for Rect/Solar Mode when Solar Converters are Furnished” on page 165. Local Menu Navigation: None. Web Menu Navigation: Refer to the NCU Instructions (UM1M830BNA) for detailed instructions.

  • Page 174: Checking System Status

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual • SOLAR: If you have only solar converters in the system, set Solar Mode to “SOLAR”. Also set the “Float Charge Voltage (Solar)” parameter to the desired float setting. NOTE! When solar converters are all installed prior to applying power and starting system, the NCU will NOT communicate with solar converters until SOLAR MODE is enabled.

  • Page 175: Final Steps

    Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual 7.7 Final Steps Procedure If any controller configuration settings were changed, refer to the NCU Instructions (UM1M830BNA) and save a copy of the configuration file. This file can be used to restore the controller settings, if required, at a later date.
  • Page 176 Vertiv™ NetSure™ 5100 Series -48 VDC Power System Installation Manual This page intentionally left blank. Proprietary and Confidential © 2023 Vertiv Group Corp.
  • Page 177 Connect with Vertiv on Social Media https://www.facebook.com/vertivI https://www.instagram.com/vertiv/ https://www.linkedin.com/company/vertiv/ https://www.twitter.com/vertiv/ Proprietary and Confidential © 2023 Vertiv Group Corp.
  • Page 178 Vertiv.com | Vertiv Headquarters, 505 N Cleveland Ave, Westerville, OH 43082, USA © 2023 Vertiv Group Corp. All rights reserved. Vertiv™ and the Vertiv logo are trademarks or registered trademarks of Vertiv Group Corp. All other names and logos referred to are trade names, trademarks or registered trademarks of their respective owners. While every precaution has been taken to ensure accuracy and completeness here, Vertiv Group Corp.

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