Related Manuals for Vertiv 582127200
Summary of Contents for Vertiv 582127200
- Page 1 NetSure™ 7200 Series -48 VDC Power System User Manual Specification Number: 582127200 Model Number: 7200...
- Page 2 The information contained in this document is subject to change without notice and may not be suitable for all applications. While every precaution has been taken to ensure the accuracy and completeness of this document, Vertiv assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions.
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Page 3: Table Of Contents
Vertiv™ NetSure™ 7200 Series -48 VDC Power System User Manual TABLE OF CONTENTS Admonishments Used in this Document ..........................iv Important Safety Instructions ..............................v 1 Customer Documentation Package ..........................1 2 System Description ................................1 3 Operating Procedures ................................2 3.1 Controller and Rectifiers ................................................. 2 3.2 Front Panel Touch Screen PC ............................................ -
Page 4: Admonishments Used In This Document
Vertiv™ NetSure™ 7200 Series -48 VDC Power System User Manual Admonishments Used in this Document will likely DANGER! Warns of a hazard the reader be exposed to that will result in death or serious injury if not avoided. (ANSI, OSHA) -
Page 5: Important Safety Instructions
Vertiv™ NetSure™ 7200 Series -48 VDC Power System User Manual Important Safety Instructions Safety Admonishments Definitions Definitions of the safety admonishments used in this document are listed under “Admonishments Used in this Document” on page iv. Safety and Regulatory Statements Refer to Section 4154 (provided with your customer documentation) for Safety and Regulatory Statements. - Page 6 Vertiv™ NetSure™ 7200 Series -48 VDC Power System User Manual This page intentionally left blank. Proprietary and Confidential © 2022 Vertiv Group Corp.
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Page 7: Customer Documentation Package
Vertiv™ NetSure™ 7200 Series -48 VDC Power System User Manual 1 Customer Documentation Package This document (UM582127200) provides User Instructions for Vertiv™ NetSure™ -48 VDC Power System Model 7200, Spec. No. 582127200. The complete Customer Documentation Package consists of… Power System Installation Manual •... -
Page 8: Operating Procedures
Transition Bay to Vertiv™ NetSure™ 802 (582140000 List 1 or List 11) Allows the 582127200 distribution bay’s -48 VDC internal top mount bus to be connected to the internal rear mount -48 VDC bus on a Spec. No. 582140000 List 1 or List 11. -
Page 9: Front Panel Touch Screen Pc
Vertiv™ NetSure™ 7200 Series -48 VDC Power System User Manual 3.2 Front Panel Touch Screen PC The NCU Controller’s Ethernet port is factory connected to a front panel touch screen PC. This allows local access to the NCU Webpages via the front panel touch screen PC’s internet browser. -
Page 10: Ncu Battery Charge Current Limit Feature
Vertiv™ NetSure™ 7200 Series -48 VDC Power System User Manual NOTE! If a customer-furnished method to disconnect the input power to the system is not provided, the rectifiers will stay locked OFF until the input power is recycled. If the ESTOP signal is removed without recycling the input power, the rectifiers will remain off and have a local alarm visible on the module. - Page 11 Vertiv™ NetSure™ 7200 Series -48 VDC Power System User Manual Figure 3.1 IB2, EIB, SM-DU, and SM-DU+ Locations SM-DU (for monitoring of load shunts located in each power bay) NCU Interface Board (IB2) Components removed in illustrations for clarity only.
- Page 12 Vertiv™ NetSure™ 7200 Series -48 VDC Power System User Manual SM-DU Module Indicators The SM-DU monitors the load shunts in the power bays and reports this data to the controller. The SM-DU also provides an additional external shunt monitoring input.
- Page 13 Vertiv™ NetSure™ 7200 Series -48 VDC Power System User Manual SM-DU+ Module Indicators The SM-DU+ monitors the shunts and FA signals located on the individual distribution panels in the distribution bays and reports this data to the controller. There is one (1) status and alarm indicator located on the SM-DU+. The function of this indicator is as shown in Table 3.2. Refer to Figure 3.3 for location.
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Page 14: Maintenance
Vertiv™ NetSure™ 7200 Series -48 VDC Power System User Manual 4 Maintenance 4.1 Important Safety Instructions DANGER! Adhere to the “Important Safety Instructions” presented at the front of this document. 4.2 System Maintenance Procedures It is recommended to perform the maintenance procedures listed in Table 4.3 every 6 months to ensure continual system operation. -
Page 15: Adding A Distribution Bay In The Field
Vertiv™ NetSure™ 7200 Series -48 VDC Power System User Manual Connect the USB memory device (with P/N 563198 configuration) supplied with the secondary power bay to the USB port on the front of the bay’s controller. On the secondary power bay’s controller, navigate to “Main Menu / Settings Icon / Sys Settings / Update App”. Select yes. -
Page 16: Troubleshooting And Repair
Vertiv™ NetSure™ 7200 Series -48 VDC Power System User Manual NCU Programming After the bay has been wired up properly and the SM-DU+ DIP switches have been set according to the separate Power System Installation Instructions (IM582127200), individually program the NCU for the shunt sizes and alarm thresholds for each distribution element that is to be monitored by the SM DU+. - Page 17 Vertiv™ NetSure™ 7200 Series -48 VDC Power System User Manual You will now see the USB controller box as shown below. Click on the “Tools” tab. Click on the “4 Point Calibration” button. The calibration program starts. Place you finger (and hold) on each cross that appears in each corner of the screen.
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Page 18: System Troubleshooting Information
Vertiv™ NetSure™ 7200 Series -48 VDC Power System User Manual 5.6 System Troubleshooting Information This system is designed for ease in troubleshooting and repair. The various indicators as described in “Local Controls and Indicators” on page 4 and in the controller and rectifier instructions are designed to isolate failure to a specific element. Once the faulty element has been identified, refer to “Replacement Information”... - Page 19 Vertiv™ NetSure™ 7200 Series -48 VDC Power System User Manual Go to Settings Menu / Rectifiers Tab / G1 or G2 Clear Rectifier Comm Fail Alarm. NOTE! G1 is for the 1st secondary bay rectifier comm fail, and G2 is for the 2nd secondary bay rectifier comm fail.
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Page 20: Replacement Information
Vertiv™ NetSure™ 7200 Series -48 VDC Power System User Manual NOTE! G1 is for the 1st secondary bay rectifier comm fail, and G2 is for the 2nd secondary bay rectifier comm fail. Select “Yes” to clear the alarm. 5.7 Replacement Information User Replaceable Components When a trouble symptom is localized to a faulty rectifier module, controller, or system circuit card;... - Page 21 Vertiv™ NetSure™ 7200 Series -48 VDC Power System User Manual Figure 5.4 Installation of Safety Fuse Covers Safety Fuse Cover Safety Fuse Cover Safety Fuse Cover P/N 248898600 P/N 248898700 P/N 102774 (SAN-O SAX-1) (BUSSMANN GMT-X) (BUSSMANN GMT-Y) Alarm, Reference, and Control Fuse Replacement Refer to Figure 5.5 for alarm, reference, and control fuse locations.
- Page 22 Vertiv™ NetSure™ 7200 Series -48 VDC Power System User Manual Remove the open fuse from the fuse carrier by unbolting it. Replace the open fuse with the same type and rating. Place the fuse into the fuse carrier. Secure the fuse with the flat washer, lock washer, and nut provided.
- Page 23 Vertiv™ NetSure™ 7200 Series -48 VDC Power System User Manual Figure 5.7 Replacing a TPH Fuse Replacing a TPS/TLS Fuse in a Bullet Nose Fuse Carrier in a List C Distribution Panel Procedure NOTE! Refer to Figure 5.8 as this procedure is performed.
- Page 24 Vertiv™ NetSure™ 7200 Series -48 VDC Power System User Manual Figure 5.8 Replacing a TPS/TLS Fuseholder and/or Fuse Shorter Side to the Top Insert these terminals Fuseholder into corresponding sockets Assembly on distribution panel. Longer Side to the Bottom Fuseholder...
- Page 25 Vertiv™ NetSure™ 7200 Series -48 VDC Power System User Manual Replacing a Bullet Nose Circuit Breaker in a List C Distribution Panel Procedure NOTE! Refer to Figure 5.9 as this procedure is performed. Open the distribution bay’s front door. Operate the defective circuit breaker to the OFF position.
- Page 26 Vertiv™ NetSure™ 7200 Series -48 VDC Power System User Manual Record each alarm wire and shunt leads located on the back of the circuit breaker (color and location on circuit breaker). Wiring diagrams are provided in Figure 5.10 and Figure 5.11. Carefully disconnect the alarm wiring and shunt leads from the back of the circuit breaker, ensuring the exposed ends do not contact any energized circuit.
- Page 27 Vertiv™ NetSure™ 7200 Series -48 VDC Power System User Manual Figure 5.10 Replacing a GJ/218 Circuit Breaker in a List D Distribution Panel INSTALLING CIRCUIT BREAKER Apply anti-oxidizing compound to busbar mating surfaces before mounting circuit breakers. 1/4" Flat Washer 1/4"...
- Page 28 Vertiv™ NetSure™ 7200 Series -48 VDC Power System User Manual Figure 5.11 Replacing a GJ/218 Circuit Breaker in a List E Distribution Panel INSTALLING CIRCUIT BREAKER Apply anti-oxidizing compound to busbar mating surfaces before mounting circuit breakers. 3/8" Flat Washer 3/8"...
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Page 29: Circuit Card Replacement Procedures
Vertiv™ NetSure™ 7200 Series -48 VDC Power System User Manual 5.8.4 Circuit Card Replacement Procedures WARNING! Circuit cards used in this power system contain static-sensitive devices. Read the Static Warning at the front of this document before performing any of the following procedures. - Page 30 Vertiv™ NetSure™ 7200 Series -48 VDC Power System User Manual Temporarily remove then re-insert the NCU. Wait for the NCU to initialize. Enable the external alarms, or notify appropriate personnel that this procedure is finished. Ensure that there are no local or remote alarms active on the system.
- Page 31 Vertiv™ NetSure™ 7200 Series -48 VDC Power System User Manual IB2 (NCU Interface Board) and EIB (NCU Extended Interface Board) Replacement NOTE! Refer to Figure 5.13 and Figure 5.14 as this procedure is performed. Procedure Performing this procedure may activate external alarms. Do one of the following. If possible, disable these alarms. If these alarms cannot be easily disabled, notify the appropriate personnel to disregard any future alarms associated with this system while the procedure is being performed.
- Page 32 Vertiv™ NetSure™ 7200 Series -48 VDC Power System User Manual Enable the external alarms or notify appropriate personnel that this procedure is finished. Ensure that there are no local or remote alarms active on the system. Figure 5.13 IB2 (NCU Interface Board) Connector Locations...
- Page 33 Vertiv™ NetSure™ 7200 Series -48 VDC Power System User Manual Figure 5.14 EIB (NCU Extended Interface Board) Connector Locations Mounting Bracket Front Primary Power Bay Optional EIB Board (Top View) Note: Refer to IM582127200 for switch settings. Proprietary and Confidential © 2022 Vertiv Group Corp.
- Page 34 Vertiv™ NetSure™ 7200 Series -48 VDC Power System User Manual SM-DU+ Circuit Card Replacement (Distribution Bay Only) NOTE! Refer to Figure 5.15 as this procedure is performed. Refer to Figure 3.1 for circuit card locations. Procedure Performing this procedure may activate external alarms. Do one of the following. If possible, disable these alarms. If these alarms cannot be easily disabled, notify the appropriate personnel to disregard any future alarms associated with this system while the procedure is being performed.
- Page 35 Vertiv™ NetSure™ 7200 Series -48 VDC Power System User Manual Figure 5.15 SM-DU+ and Shunt Interface Assembly Connector Locations Optional SM-DU+ and SM-DU+ and Shunt/FA Shunt/FA Interface Assembly Interface Assembly (for additional monitoring of (for monitoring of shunts and FA...
- Page 36 Vertiv™ NetSure™ 7200 Series -48 VDC Power System User Manual Replacing the IB4 Board NOTE! Refer to Figure 5.16 as this procedure is performed. Procedure Performing this procedure may activate external alarms. Do one of the following. If possible, disable these alarms. If these alarms cannot be easily disabled, notify the appropriate personnel to disregard any future alarms associated with this system while the procedure is being performed.
- Page 37 Vertiv™ NetSure™ 7200 Series -48 VDC Power System User Manual Figure 5.16 IB4 Circuit Card Replacement IB4 Board (for Network connection for remote access) IB4 Board Components mounted on side panel. USB-A Port (not used) 10M Ethernet Port (RJ-45) Primary...
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