Vertiv NetSure 5100 Series User Manual
48 vdc
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Summary of Contents for Vertiv NetSure 5100 Series
- Page 1 NetSure™ 5100 Series -48 VDC Power System User Manual (UM582137200), Revision G Specification Number: 582137200 Model Number: 5100...
- Page 2 This document may contain confidential and/or proprietary information of Vertiv Group Corp., and its receipt or possession does not convey any right to reproduce, disclose its contents, or to manufacture or sell anything that it may describe. Reproduction, disclosure, or use without specific authorization from Vertiv Group Corp.
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Page 3: Table Of Contents
Replacement Procedures ..........................19 Replacing a Rectifier ............................... 19 Replacing the NCU Controller ........................19 Replacing a Distribution Device ......................... 20 Circuit Card Replacement Procedures ....................22 Vertiv | NetSure™ 5100 Series -48 VDC Power System User Manual (UM582137200) | Rev. G... -
Page 4: Admonishments Used In This Document
SAFETY! Informs the reader of general safety information, reminders, precautions, or policies not related to a particular source of hazard or to fire safety. (ISO, ANSI, OSHA) Vertiv | NetSure™ 5100 Series -48 VDC Power System User Manual (UM582137200) | Rev. G... -
Page 5: Important Safety Instructions
DANGER! Follow local lockout/tagout procedures to ensure DC branch circuit protection devices remain de-energized during installation at loads, as required. Vertiv | NetSure™ 5100 Series -48 VDC Power System User Manual (UM582137200) | Rev. G... -
Page 6: Battery
Only install in a ventilated environment. • Batteries are an energy source that can produce high amounts of electrical current. Vertiv | NetSure™ 5100 Series -48 VDC Power System User Manual (UM582137200) | Rev. G... -
Page 7: Personal Protective Equipment (Ppe)
NOTE! When performing any step in procedures that requires removal of existing hardware, retain all hardware for use in subsequent steps, unless otherwise directed. Vertiv | NetSure™ 5100 Series -48 VDC Power System User Manual (UM582137200) | Rev. G... -
Page 8: Static Warning
If necessary to repair equipment containing static sensitive components, wear an appropriately grounded wrist strap, work on a conductive surface, use a grounded soldering iron, and use grounded test equipment. Vertiv | NetSure™ 5100 Series -48 VDC Power System User Manual (UM582137200) | Rev. G... -
Page 9: Customer Documentation Package
[LVBD] and low voltage load disconnect [LVLD] control), rectifier control (including a charge control function), metering functions, monitoring functions, local/remote alarm functions, and Vertiv | NetSure™ 5100 Series -48 VDC Power System User Manual (UM582137200) | Rev. G... -
Page 10: Operating Procedures
30 seconds or more (until the LEDs on the modules extinguish). When the rectifiers restart, LVD contactors (battery and load type) will close after the “LVD Reconnect Delay” has elapse (customer configurable via the controller). Vertiv | NetSure™ 5100 Series -48 VDC Power System User Manual (UM582137200) | Rev. G... -
Page 11: Controller Battery Charge Current Limit Feature
To increase system current capacity, a rectifier module can easily be added if an empty rectifier module mounting position is available. Refer to Rectifier Instructions UM1R482000e3 for a rectifier installation procedure. Vertiv | NetSure™ 5100 Series -48 VDC Power System User Manual (UM582137200) | Rev. G... -
Page 12: Installing A Field Expansion Rectifier Shelf
Connect this cable to the left side (as viewed from the rear) connector on the expansion module mounting assembly. See Figure 2. Vertiv | NetSure™ 5100 Series -48 VDC Power System User Manual (UM582137200) | Rev. G... - Page 13 Refer to the Power System Installation Instructions (IM582137200) and connect input power to the expansion module mounting assembly. Refer to the Power System Installation Instructions (IM582137200) and install rectifier modules into the expansion module mounting assembly as required. Vertiv | NetSure™ 5100 Series -48 VDC Power System User Manual (UM582137200) | Rev. G...
- Page 14 Install the ground washers so the teeth make contact with the metal on the mounting angles. 4. Remove rear shield from the expansion module mounting assembly. Rear Rear Shield Vertiv | NetSure™ 5100 Series -48 VDC Power System User Manual (UM582137200) | Rev. G...
- Page 15 M6 Hex Nut Torque to 52 in-lbs. Hardware Build-Up: Busbar M6 Flat Washer M6 Lock W asher M6 Hex Nut Torque to 52 in-lbs. Installed View Vertiv | NetSure™ 5100 Series -48 VDC Power System User Manual (UM582137200) | Rev. G...
- Page 16 7. Re-install the rear shield (previously removed) onto the expansion module mounting assembly. Rear Installed View Rear Vertiv | NetSure™ 5100 Series -48 VDC Power System User Manual (UM582137200) | Rev. G...
- Page 17 Resistor P/N Connectors List 01 Main Shelf Connected Together RPM628350/2 Cable P/N 555716 Connect Provided with These Expansion Shelf Together (Field Installed) List 02 Expansion Shelf Vertiv | NetSure™ 5100 Series -48 VDC Power System User Manual (UM582137200) | Rev. G...
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Page 18: Troubleshooting And Repair
If that happens, the current limit point will automatically decrease to the maximum (121% of the remaining rectifiers). It is recommended that the current limit point be checked whenever a rectifier is added to or removed from the power system. Vertiv | NetSure™ 5100 Series -48 VDC Power System User Manual (UM582137200) | Rev. G... -
Page 19: Replacement Information
“Configuring the NCU Identification of Rectifiers” in the separate Power System Installation Manual (IM582137200). Replacing the NCU Controller Refer to the NCU Controller Instructions (UM1M830BNA) for a controller replacement procedure. Vertiv | NetSure™ 5100 Series -48 VDC Power System User Manual (UM582137200) | Rev. G... -
Page 20: Replacing A Distribution Device
GMT Distribution Fuse Replacement (List BA, BC, BF, LC, NA, NC, NF) Front GMT Fuse List BA shown, List BC, BF, LC, NA, NC, NF similar. Safety Cover Vertiv | NetSure™ 5100 Series -48 VDC Power System User Manual (UM582137200) | Rev. G... - Page 21 2. When installing breakers, orient breaker so that when in off position the handle is towards the center (as shown in the illustration). List BA shown, List NA similar. Components removed in illustration for clarity only. Vertiv | NetSure™ 5100 Series -48 VDC Power System User Manual (UM582137200) | Rev. G...
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Page 22: Circuit Card Replacement Procedures
If these alarms cannot be easily disabled, notify the appropriate personnel to disregard any future alarms associated with this system while the procedure is being performed. Vertiv | NetSure™ 5100 Series -48 VDC Power System User Manual (UM582137200) | Rev. G... - Page 23 Carefully label the wires connected to the customer connection terminal blocks on the circuit card. These wires must be connected to the same terminals on the replacement circuit card. Vertiv | NetSure™ 5100 Series -48 VDC Power System User Manual (UM582137200) | Rev. G...
- Page 24 If these alarms cannot be easily disabled, notify the appropriate personnel to disregard any future alarms associated with this system while the procedure is being performed. Vertiv | NetSure™ 5100 Series -48 VDC Power System User Manual (UM582137200) | Rev. G...
- Page 25 Enable the external alarms, or notify appropriate personnel that this procedure is finished. Ensure that there are no local or remote alarms active on the system. Vertiv | NetSure™ 5100 Series -48 VDC Power System User Manual (UM582137200) | Rev. G...
- Page 26 NCU Controller.) USB-B Port (Factory connected IB2 Board Internal to NCU Controller IB4 Board backplane.) 10M Ethernet Port (RJ-45) USB-A Port LAN Connection (not used) Vertiv | NetSure™ 5100 Series -48 VDC Power System User Manual (UM582137200) | Rev. G...
- Page 27 1 2 3 Shorting Jumper CAN Port (RJ-45) Wire Size Capacity: 16 AWG to 30 AWG. Wire Strip Length: 0.32 inch. Recommended Torque: 2.3 in-lbs. Vertiv | NetSure™ 5100 Series -48 VDC Power System User Manual (UM582137200) | Rev. G...
- Page 28 J3-J9: USB-B Port Wire Size Capacity: 16 AWG to 26 AWG. (Customer connected Wire Strip Length: 0.20 inch. to NCU Controller.) Recommended Torque: 2.2 in-lbs. Vertiv | NetSure™ 5100 Series -48 VDC Power System User Manual (UM582137200) | Rev. G...
- Page 29 This page is intentionally blank. Vertiv | NetSure™ 5100 Series -48 VDC Power System User Manual (UM582137200) | Rev. G...
- Page 30 Vertiv.com | Vertiv Headquarters, 1050 Dearborn Drive, Columbus, OH, 43085, USA UM582137200 (RG 11/19)
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Questions and answers
ON THE NETSURE 5100 badge that will tell me if the plant is meant for a 19" rack or a 23" rack? I have attached photo of the badge thats on the plant I **** working with.
Yes, the provided context includes relay rack floor mounting dimensions for different part numbers. The document lists dimensions for a 19” relay rack, indicating that at least some models of the Vertiv NetSure 5100 Series are designed for 19” racks. However, it does not explicitly confirm support for 23” racks.
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