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OPERATING INSTRUCTIONS
This manual provides operating instructions for the CLESTA.
The instructions contained in this booklet should be thoroughly read and
understood before operating the unit. After the installation has been
completed, keep this manual in a safe place and refer to it for future
maintenance.
If you have any questions about this Manual or this product, please contact us.
If manual becomes unreadable or is lost, please request a new manual
by contacting your dealer.
Installation should be conducted by authorized personnel only.
Follow instructions on installation manual.
DENTAL UNIT
INSTALLATION
and
IMPORTANT
0197
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Summary of Contents for Belmont Clesta
- Page 1 INSTALLATION OPERATING INSTRUCTIONS IMPORTANT This manual provides operating instructions for the CLESTA. The instructions contained in this booklet should be thoroughly read and understood before operating the unit. After the installation has been completed, keep this manual in a safe place and refer to it for future maintenance.
- Page 3 TABLE OF CONTENTS Page SAFETY PRECAUTIONS ------------------------------------------------- 1 1. GENERAL INTRODUCTIONS---------------------------------------- 5 2. INSTALLATION INSTRUCTIONS - ---------------------------------- 8 3. OPERATING INSTRUCTIONS - -------------------------------------- 19 4. DAILY MAINTANANCE - ---------------------------------------------- 23 5. MAINTANANCE AND INSPECTION 5-1. GUIDE FOR DAILY MAINTENANCE AND INSPECTION - --- 27 (Maintenance and inspection by user) 5-2. DUIDE FOR PERIODICAL CHECK-UP ------------------------ 29 6. ELECTROMAGNETIC COMPATIBILITY (EMC)----------------- 30 7. LIST OF COMPATIBLE HANDPIECES ----------------------------- 33...
- Page 4 Use the compatible handpieces as shown on the attached list for this unit. (List of compatible handpieces). Important Notes In case of the troubles, please contact Takara Belmont offices or your dealers. Do not disassemble or attempt to repair. Disassembly, repair or modifications should only be done by a qualified repair technician. Attempts at disassembly, repair or modifications may lead to abnormal operation and accidents.
- Page 5 SYMBOLS In this manual, on the labels or on the control panel of CLESTA, following symbols are used. Confirm the meaning of each symbol. Protective earth alternating current ON (power) OFF (power) (ground) Chair last position Chair preset 1 Chair preset 2 Chair auto return To raise the To recline the To raise the chair To lower the chair...
- Page 6 SAFETY PRECAUTIONS Before use, read the “Safety precautions” carefully to ensure proper use. ■ The following information is designed to ensure safe use of this product and to prevent injury and damage ■ to you and others. The precautions contained here are classified depending on the severity and degree of imminence of possible injury or damage resulting from improper use. Be sure to follow all the information, which is important for safety. Severity and degree of imminence of possible injury or damage Classification of precautions This symbol indicates that “ignorance of these precautions may lead to severe WARNING injury or even death as a result of improper use.” This symbol indicates that “ignorance of these precautions may lead to mild CAUTION or moderate physical injury or damage to property as a result of improper use.” This symbol indicates that “it is recommended to follow these precautions NOTICE for safety.” WARNING 1. Be sure to turn off breakers for equipment in the clinic when this product will not be used for a long period of time Be sure to turn off breakers for equipment in the clinic when this product will not be used for a long period of time (following the completion of work, during the suspension of business, etc.). Insulation degradation may...
- Page 7 SAFETY PRECAUTIONS WARNING 8. Be sure to turn off the main switch when electrocautery is in use Be sure to turn off the main switch when electrocautery is in use, because noise may cause incorrect operation of this product. 9. Ensure the maintenance of this product • Failure to maintain this product may lead to physical injury or property damage. • Refer to the section of maintenance. 10. Do not place objects weighing 3 kg or more on the Doctor's table Do not place objects weighing three kilograms or more on the Doctor's table. This could cause damage to the Doctor's table, defective function or accidents. 11. Be sure to use the mirror cover • Be sure to use the mirror cover of the dental light when the light is turned on. Direct contact with lamps may cause burns. • See the Instruction Manual of the dental light for further information. 12. Be sure to turn off the power when replacing lamps • Be sure to turn off the power when replacing the dental light. This could result in electric shock. • Use only dedicated halogen lamps. • Immediately after a halogen lamp has burnt out, the lamp and the lamp holder are still hot. Replace the lamp after they cool down. • Do not touch halogen lamps with bare hands. • See the Instruction Manual of the dental light for further information. 13. Immediately wipe off any water spills or leakage on the floor Immediately wipe off any water spills or leakage on the floor. Decreased strength of the floor may lead to physical injury including fall, or property damage.
- Page 8 SAFETY PRECAUTIONS CAUTION 5. keep your eyes on the patient during operation. • Confirm that the patient is seated in the proper position. Keep your eyes on the patient during the operation. • Pay special attention to surroundings at automatic operation of the dental treatment table. Damage to the backrest, stool or Doctor's table may occur. 6. Pay attention during movement of the Doctor's table • Pay attention to surroundings when you move the Doctor's table. Injury by the tips of handpieces, etc., may occur. • Be sure to move the Doctor's table by holding the handle of the unit. • Be sure to move up & down the Doctor's table by releasing the balance arm brake of the unit. 7. Do not place anything hot on the Doctor's table Do not place anything hot on the Doctor's table. This could cause deformation or discoloration. 8. Cautions when adjusting the height of the cart-type instrument table (Cart type only) After adjusting the height, be sure to fasten the loosened lock screw. Failure to heed this warning may cause the table to drop, resulting in an accident. 9. Observe the cart hose (Cart type only) Do not tread on the cart hose. Failure to heed this warning may result in damage to the hose, as well as people tripping over. 10. Do not smack or rub this product Do not smack or rub this product forcefully. This could cause damage to covers or defective function.
- Page 9 SAFETY PRECAUTIONS CAUTION 18. Precautions for cleaning the operation panel (membrane switches) Penetration of droplets of sanitizing spray into the back of the operation panel may be associated with switch failure. Use a paper towel soaked with sanitizing solution to clean the surface of the operation panel. 19. Precautions for cleaning • Never use sandpaper, metal scrub brushes and abrasive cleaning agents to clean the unit. • Do not use strongly acidic cleaning agents or alkaline pipe cleaning agents to avoid corrosion of metals, etc. 20. Set the pressure of the water tank at 200 kPa or less Adjust the air supply pressure for the water tank to 200 kPa or less. An excessively high pressure may cause damage to the water tank. 21. Do not use water other than purified water, distilled water or pure water for the water tank The water tank is intended only for use with purified water, distilled water and pure water. Do not use mouthwash or electrolyzed water, such as ConCool or povidone iodine, as they may cause clogged tubing or affect internal valves and equipment.
- Page 10 [1] GENERAL INTRODUCTIONS (1) UNIT TYPE VARIATIONS & MAJOR PARTS IDENTIFICATIONS 1. UNIT MOUNT TYPE Light Pole Cupfiller Nozzle Bowl Flush Nozzle Cuspidor Top Dental Light Assistant Holder Bar Balance Arm Horizontal Arm Saliva Ejector Dental Size Film Syringe Viewer Control Panel Doctor Table Tray Light Post High Volume Evacuator Cuspidor Unit Assistant Holder Waste Receptacle...
- Page 11 2. SPLIT CART HOLDER TYPE WITH CUSPIDOR Dental Size Film Viewer Doctor Table Tray Handle Umbilical Hose Cart Hose Cart Base Junction Box Foot Control Caster Fig.1-2 Overview...
- Page 12 (2) DIMENSIONS -mm- 14° 38° Fig.1-3 Dimensions (3) SPECIFICATIONS Rated power supply ------------------------------------------------- AC230V 50/60HZ 0.7A Air main pressure --------------------------------------------------- 0.45 to 0.5MPa Water main pressure ------------------------------------------------ 0.1 to 0.2MPa Net weight ----------------------------------------------------------- 80.5kg (without dental light) Dental light ---------------------------------------------------------- AL-501 Working environment ----------------------------------------------- Temperature : (Operating) +5℃ ~ +40 ℃ (Storage) -10℃ ~ +50℃ Humidity : 10 ~ 80% Atmospheric pressure : 600hPa ~ 1060hPa Service Life ----------------------------------------------------------- 10 Years Classification of foot controller ------------------------------------ IPX1 (applicable standard IEC60529) Protection class against electric shock ---------------------------- Class I equipment Applied parts --------------------------------------------------------- Type B applied parts : Handpiece for unit (List of compatible handpieces) Equipment that is not suitable for use in air, flammable anesthetic gas, oxygen or nitrous oxide...
- Page 13 [2] INSTALLATION INSTRUCTIONS (1) PREPARING FOR INSTALLATION The recommended location, plumbing and layout of junction box are shown in Fug.2-1, 2-2 and 2-3 respectively. 1. LOCATION AND PLUMBNG LAYOUT OF JUNCTION BOX Standard Type MIN.800 CM/OP MIN.1000 SC MIN.1200 CENTER OF CLESTA CHAIR VACUUM WATER DRAIN VACUUM POWER OPERATING SOURCE Fig.2-1 Location and Plumbing Layout...
- Page 14 Belmont Type CM/OP MIN.1000 MIN.800 SC MIN.1200 CENTER OF CLESTA CHAIR VACUUM WATER OPERATING DRAIN VACUUM POWER SOURCE Fig.2-2 Location and Plumbing Layout NOTE: CM/OP ..CHAIR MOUNT OVER THE PATIENT TYPE SC .... SPLIT CART TYPE...
- Page 15 2. PLUMBING HEIGHT OF JUNCTUON BOX VACUUM DRAIN POWER SOURCE & AIR & WATER VACUUM OPERATING Fig.2-3 Plumbing Height A : NIPPLE ; PT 1/2 - 1/2 (Brass) B : SOCKET JOINT ; Unplasticizied Polyvinyl Chloride Pipe Fitting C : AIR ; Unplasticizied Polyvinyl Chloride Pipe (Shock Resisting Type) 'HI13' 18mm O.D. - 13mm I.D. WATER ; Unplasticizied Polyvinyl Chloride Pipe for Water Works Service 'VP 13' 18mm O.D. -1 3mm I.D. D : DRAIN ; Unplasticizied Polyvinyl Chloride Pipe 'VP 40' 48mm O.D. - 40mm I.D. E : POWER SOURCE ; Unplasticizied Polyvinyl Chloride Conduit 'VE 16' 22mm O.D. - 16mm I.D. SUPPLY CABLE ; Polyvinyl Chloride Insulated and Sheathed Cable 'VVF 2.0-2C' EARTH WIRE ; Polyvinyl Chloride Insulated Wire 'VE 1.6' F : VACUUM ; Unplasticizied Polyvinyl Chloride Pipe 'VP 20' 26mm O.D. - 20mm I.D. G : VACUUM OPERATING ; Unplasticizied Polyvinyl Chloride Conduit 'VE 16' 22mm O.D. - 16mm I.D. -10-...
- Page 16 [2] INSTALLATION PROCEDURES 1. CHECK THE PACKING Check each quantity of the parts for installation as listed below. *Standard Specification 1) SHUT OFF VALVES FOR AIR & WATER 1SET 2) WOOD SCREW 4PCS. 3) FLEXIBLE PIPE 2PCS. 4) DRAIN ELBOW 1PCE. 5) VACUUM ELBOW 1PCE. 6) DRAIN CAP 1PCE. 7) BASKET STRAINER 1PCE. 8) CUPFILLER NOZZLE 1PCE. 9) BOWL FLUSH NOZZLE 1PCE. 10) SALIVA EJECTOR TIP 1PCE. 11) VACUUM TIPS (BENT & STRAIGHT) 1SET 12) SILICON TIP 10PCS. 13) LEVEL ADJUSTMENT SCREW 4PCS. 14) WASTE RECEPTACLE 1PCE. 15) LIGHT POLE 1SET 16) SILICON MAT FOR DR.TABLE 1PCE. 17) WIRE CONNECTOR 3PCS.
- Page 17 Seal Flat Head Screw 2-2. Mounting Bracket B Type (Option) (Fig.2-5) 1) Raise the upper structure of the dental chair Cuspidor Unit to the highest position. Stopper Adaptor 2) Attach the Adaptor to Mounting Bracket B Socket Head Type with 4pcs. of the M10-40 Socket Head Mounting Bracket Screw Cap Screws and Spring Washers. Spring Washer Spring Washer 3) Install the cuspidor unit on Mounting Bracket B Type with 4pcs. of M10-50 Flat Head Screws, Spring Washer and Nuts. Level Adjustment Screw 4) Adjust the level of cuspidor unit with 4pcs. Mounting Bracket B of M10-25 Level Adjustment Screws. Stopper 5) Stick the Seals over the Flat Head Screws. 6) Remove the stopper screw from the Mounting Bracket Cover mounting bracket.
- Page 18 4. CONNECT UMBILICAL HOSE WITH Umbilical Hose JUNCTION BOX (Fig.2-7, 2-8 & 2-9) This section is only for SPLIT CART TYPE. For other type of unit, proceed to 5. 1) Open the cover of Junction Box by loosening two screws. 2) Loosen the screw of Umbilical Hose Clamp. Umbilical Hose Clamp 3) Insert all hoses, tubings and wirings of Umbilical Hose from Cuspidor unit into Fig.2-7 Connect Umbilical Hose Junction Box through the Umbilical Hose Blue 5/16” Clamp. Brown 1/8” 4) Correct the twist of the Umbilical Hose as the Junction Box is placed at the planned location. Yellow 1/4” 5) Set the end of Umbilical Hose at the Wirings for Light Green 1/4” Water Heater Umbilical Hose Clamp then re-tighten the & Dental Light screw for the Umbilical Hose Clamp. 6) Connect tubings with nylon sleeves to the fittings as shown in Fig.2-8 or 2-9.
- Page 19 5. CONNECT UTILITY SECTION (Fig.2-11& 2-12) Belmont Type Standard Type 1) Attach Shut Off Valves to the air and water Center of Clesta Chair Center of Clesta Chair supply lines, pointing to proper directions Air Shut for further connections. Off Valve Water Shut 2) Attach Electrical Receptacle to Main Power Water Shut Off Valve Off Valve Supply Cable. (The Electrical Receptacle must be prepared Electrical Electrical Air Shut Receptacle Receptacle Off Valve locally.)
- Page 20 See Fig.2-14 & 2-15. 8) Connect Water Shut Off Valve and Water Filter Filter with Stainless Flexible Pipe and Packing. Connect Air Shut Off Valve and Filter Air Filter in the same way. Packing Shut Off Valve Fig.2-14 Connect Filters (1) Standard Type Belmont Type Water Filter Water Filter Air Filter Air Filter Fig.2-15 Connect Filters (2) See Fig.2-16 or 2-17. Cable for Chair Control (9P) 9) Prepare the Electrical Plug, and connect it to Main Power Supply Cable. Plug (Electrical Plug must be prepared locally.) 10) Connect Vacuum Operating Cable to the Cable from Chair Electric Terminal as shown in Fig.2-16 or...
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