Related Manuals for RINGSPANN HS 145 FHM
Summary of Contents for RINGSPANN HS 145 FHM
- Page 1 Installation and operating instructions for Brake HS 145 FHM E 09.779e Schaberweg 30-38 Phone +49 6172 275 0 www.ringspann.com 61348 Bad Homburg +49 6172 275 275 info@ringspann.com Germany...
- Page 2 Disregarding or misinterpreting these installation and operating instructions invalidates any product liability or guarantee by RINGSPANN; the same applies if the product is taken apart or changed. These installation and operating instructions should be kept in a safe place and should accompany the product if it is passed on to others -either on its own or as part of a machine- to make it accessible to the user.
-
Page 3: Table Of Contents
Installation and operating instructions for E 09.779e Brake HS 145 FHM spring activated – hydraulically released Issue: 25.06.2021 Version: 2 Drawn: BAHS Checked: EISF Pages: 25 Page: 3 Contents DESCRIPTION OF THE CALIPER 1.1 Principle 1.2 Delivery condition 2 INSTALLATION 2.1 Preparing the positioning area... -
Page 4: Description Of The Caliper
Description of the caliper 1.1 Principle The HS 145 FHM calipers are hydraulic fail-safe calipers; the braking force is applied by spring washers and hydraulic pressure is necessary to hold the brake released. The stack of spring washers is adjusted in factory. This adjustment, combined with adjustment of the pads gap, determines the braking torque value. -
Page 5: Installation
Installation and operating instructions for E 09.779e Brake HS 145 FHM spring activated – hydraulically released Issue: 25.06.2021 Version: 2 Drawn: BAHS Checked: EISF Pages: 25 Page: 5 Life-threatening danger! Disc must be absolutely degreased before all contact with the brakes linings. - Page 6 Installation and operating instructions for E 09.779e Brake HS 145 FHM spring activated – hydraulically released Issue: 25.06.2021 Version: 2 Drawn: BAHS Checked: EISF Pages: 25 Page: 6 Brake HS 145 FHM-270 L-H (Thrustor mounted left shown) Fig. 2.1...
-
Page 7: Installing The Disc
Issue: 25.06.2021 Version: 2 Drawn: BAHS Checked: EISF Pages: 25 Page: 7 Brake HS 145 FHM-270 R-V Fig. 2.2 8 Brake off monitoring switch 9 Pad gap monitoring switch 19 Manual release and adjustment screw 30 Lifting eyes 2.2 Installing the disc Make sure that the disc is accurately positioned and attach it to its hub. -
Page 8: Installing The Caliper
Check that the support balance in relation to the disc is less than 0,2mm. Check that the disc is fully between the pads. Read before also chapter 5.1. 2. Brake HS 145 FHM-270 H the disc position 8mm min. fixed pad side 2a; 8 mm min. from the other side 2b can be adjust. Fig. 2.3. - Page 9 Installation and operating instructions for E 09.779e Brake HS 145 FHM spring activated – hydraulically released Issue: 25.06.2021 Version: 2 Drawn: BAHS Checked: EISF Pages: 25 Page: 9 A crowbar can be used in the area shown by the arrow 2a and 2b to slide the caliper from one side to the other.
- Page 10 Installation and operating instructions for E 09.779e Brake HS 145 FHM spring activated – hydraulically released Issue: 25.06.2021 Version: 2 Drawn: BAHS Checked: EISF Pages: 25 Page: 10 Fig. 2.4 Longitudinal spacing: 0.3mm max. over pad length. If necessary, set the support using foil 4...
- Page 11 MAX PRESSURE: 250bar For an ambient temperature range from 0 through 60°C, recommended oil is ISO HM32. By instance, RINGSPANN uses FUCHS RENOLIN EXTRA 32S. Use a mineral oil with a viscosity range between 10 and 380mm²/s (optimal range between 12 and 100mm²/s) while allowing for the ambient temperature conditions...
- Page 12 Installation and operating instructions for E 09.779e Brake HS 145 FHM spring activated – hydraulically released Issue: 25.06.2021 Version: 2 Drawn: BAHS Checked: EISF Pages: 25 Page: 12 The caliper must be connected to its source at a hydraulic pressure 250bar max, by threaded plug G 1/4’’...
-
Page 13: Initial Start-Up
Installation and operating instructions for E 09.779e Brake HS 145 FHM spring activated – hydraulically released Issue: 25.06.2021 Version: 2 Drawn: BAHS Checked: EISF Pages: 25 Page: 13 2.4 Initial start-up 2.4.1 Hydraulic circuit bleed Tools: Spanner, 6mm ID flexible hose. - Page 14 Installation and operating instructions for E 09.779e Brake HS 145 FHM spring activated – hydraulically released Issue: 25.06.2021 Version: 2 Drawn: BAHS Checked: EISF Pages: 25 Page: 14 2.4.2 Deactivate the manual release The calipers are delivered full back (exluding hydraulic cylinder run) thanks to manual loosing it is important to deactivate the manual release function see chapter 5.
-
Page 15: Operational Running
Installation and operating instructions for E 09.779e Brake HS 145 FHM spring activated – hydraulically released Issue: 25.06.2021 Version: 2 Drawn: BAHS Checked: EISF Pages: 25 Page: 15 Information! THE SYSTEM IS NOW OPERATIONAL Operational RUNNING Caliper tightening The lack of hydraulic pressure allows the pads to be tightened on the disc. -
Page 16: Maintenance
Installation and operating instructions for E 09.779e Brake HS 145 FHM spring activated – hydraulically released Issue: 25.06.2021 Version: 2 Drawn: BAHS Checked: EISF Pages: 25 Page: 16 Maintenance 5.1 Manual release: activation Tools: A/F wrench, Electrician's flat screwdriver. Supply the caliper with opening pressure and maintain the pressure throughout the operation. -
Page 17: Manual Release: Deactivation
Installation and operating instructions for E 09.779e Brake HS 145 FHM spring activated – hydraulically released Issue: 25.06.2021 Version: 2 Drawn: BAHS Checked: EISF Pages: 25 Page: 17 Attention! MOVEMENT IS STILL POSSIBLE AFTER CUTTING OFF THE PRESSURE. Attention! Be careful not to reverse the assignment of the connectors on the two switches. -
Page 18: Adjustment Of Brake Pad Clearance, Pad Wear Take Up
Attention! When the remaining lining thickness reaches 3mm, proceed to pad exchange as per chapter 5. If this rule is not observed, a loss of braking force may occur. Only original RINGSPANN brake pads may be used. -
Page 19: Replacement Of Worn Brake Pads
Installation and operating instructions for E 09.779e Brake HS 145 FHM spring activated – hydraulically released Issue: 25.06.2021 Version: 2 Drawn: BAHS Checked: EISF Pages: 25 Page: 19 Tools: 15 mm A/F wrench - 5 mm A/F 6-sided wrench - Electrician's flat screwdriver. - Page 20 Installation and operating instructions for E 09.779e Brake HS 145 FHM spring activated – hydraulically released Issue: 25.06.2021 Version: 2 Drawn: BAHS Checked: EISF Pages: 25 Page: 20 Fig. 5.4 Procedure: For fixed pad side Move the fixed pad holder as far away as possible from the disc 15, using a crowbar if necessary.
-
Page 21: Opening And Wear Contacts (Mechanicals) Adjustment
Installation and operating instructions for E 09.779e Brake HS 145 FHM spring activated – hydraulically released Issue: 25.06.2021 Version: 2 Drawn: BAHS Checked: EISF Pages: 25 Page: 21 Fig. 5.5 Opening and wear contacts (mechanicals) adjustment Information! Contacts are factory set and do not need any adjustment. - Page 22 Installation and operating instructions for E 09.779e Brake HS 145 FHM spring activated – hydraulically released Issue: 25.06.2021 Version: 2 Drawn: BAHS Checked: EISF Pages: 25 Page: 22 Wear contact Opening contact Fig. 5.6 5.5.1 Adjustment of ‘brake released’ switch This switch monitors the status of the brake (closed or released) It closes when the brake is released (set under pressure).
- Page 23 Installation and operating instructions for E 09.779e Brake HS 145 FHM spring activated – hydraulically released Issue: 25.06.2021 Version: 2 Drawn: BAHS Checked: EISF Pages: 25 Page: 23 Fig. 5.7...
- Page 24 Installation and operating instructions for E 09.779e Brake HS 145 FHM spring activated – hydraulically released Issue: 25.06.2021 Version: 2 Drawn: BAHS Checked: EISF Pages: 25 Page: 24 5.4.2 Adjustment of ‘pad wear’ switch This switch is permanently closed and opens when the pad wear reaches 1mm.
-
Page 25: Spare Parts
Pages: 25 Page: 25 Spare parts Monitoring switches (Opening/wearing) Ref.: CONOUVREG-PIN-HW - Set of pads: 2 pads 12712-08 Ref: JGS HS145 RINGSPANN-12712 - Hydraulic control parts comprising (Refer to assembly drawing): 1 Piston 12712-004 1 Piston rod 12712-003 ...
Need help?
Do you have a question about the HS 145 FHM and is the answer not in the manual?
Questions and answers