Related Manuals for RINGSPANN E 09.798e
Summary of Contents for RINGSPANN E 09.798e
- Page 1 Installation and operating instructions for Rail Brake HR 130/185 FHM E 09.798e Schaberweg 30-38 Phone +49 6172 275 0 www.ringspann.com 61348 Bad Homburg +49 6172 275 275 info@ringspann.com Germany...
- Page 2 Disregarding or misinterpreting these installation and operating instructions invalidates any product liability or guarantee by RINGSPANN; the same applies if the product is taken apart or changed. These installation and operating instructions should be kept in a safe place and should accompany the product if it is passed on to others -either on its own or as part of a machine- to make it accessible to the user.
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Page 3: Table Of Contents
Installation and operating instructions for E 09.798e Rail Brake HR 130/185 FHM spring activated – hydraulically released Issue: 01.08.2022 Version: 2 Drawn: BAHS Checked: OHLM Pages: 29 Page: 3 Contents DESCRIPTION OF THE RAIL BRAKE 1.1 Principle 1.2 Delivery condition 2 INSTALLATION 2.1 Preparing the positioning area... -
Page 4: Description Of The Rail Brake
As well as these instructions, please also consider the catalogue data for the brake at www.ringspann.com and the drawings in the individual sections. The rail brake is describe as “manually readjusted”. This means that the pad wear must be compensated for by manual adjustment of the pad gap to avoid any loss of braking force. -
Page 5: Installation
Installation and operating instructions for E 09.798e Rail Brake HR 130/185 FHM spring activated – hydraulically released Issue: 01.08.2022 Version: 2 Drawn: BAHS Checked: OHLM Pages: 29 Page: 5 Life-threatening danger! Rail must be absolutely degreased before all contact with the brakes linings. - Page 6 Installation and operating instructions for E 09.798e Rail Brake HR 130/185 FHM spring activated – hydraulically released Issue: 01.08.2022 Version: 2 Drawn: BAHS Checked: OHLM Pages: 29 Page: 6 Rail brake HR 130 FHM-200 Fig. 2.1...
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Page 7: Installing The Rail
Check that the rail parallelism tolerance of 0,5mm widthwise Check that the rail parallelism tolerance 02 mm lenghtwise Important! If these conditions are not complied with, the rail brake cannot be assembled or will not operate to standard. Contact RINGSPANN for more details. -
Page 8: Installing The Rail Brake
7. When the rail brake is placed to its bracket. Insert the fixing screws of the rail brake and tighten them to the torque. Quantity size and torque like describe in the RINGSPANN datasheet of the brake. 8. Max. min. pressure of the rail brake is also describe in the RINGSPANN Datasheet of the brake. Important! - Page 9 HR 185 FHM-530 MAX PRESSURE: 250bar For an ambient temperature range from 0 through 60°C, recommended oil is ISO HM32. By instance, RINGSPANN uses FUCHS RENOLIN EXTRA 32S. Use a mineral oil with a viscosity range between 10 and 380mm²/s (optimal range between 12...
- Page 10 Installation and operating instructions for E 09.798e Rail Brake HR 130/185 FHM spring activated – hydraulically released Issue: 01.08.2022 Version: 2 Drawn: BAHS Checked: OHLM Pages: 29 Page: 10 Important! This oil must be clean (maximum permitted level of pollution as per NAS 1638: 10µm).
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Page 11: Initial Start-Up
Installation and operating instructions for E 09.798e Rail Brake HR 130/185 FHM spring activated – hydraulically released Issue: 01.08.2022 Version: 2 Drawn: BAHS Checked: OHLM Pages: 29 Page: 11 2.4 Initial start-up 2.4.1 Hydraulic circuit bleed Tools: Spanner, 6mm ID flexible hose. - Page 12 Installation and operating instructions for E 09.798e Rail Brake HR 130/185 FHM spring activated – hydraulically released Issue: 01.08.2022 Version: 2 Drawn: BAHS Checked: OHLM Pages: 29 Page: 12 Important! THE PAD CLEARANCE "PG" IS THEREFORE NOT FACTORY-SET. TO MAKE THIS SETTING, FOLLOW THE PROCEDURE BELOW Fig.
- Page 13 Installation and operating instructions for E 09.798e Rail Brake HR 130/185 FHM spring activated – hydraulically released Issue: 01.08.2022 Version: 2 Drawn: BAHS Checked: OHLM Pages: 29 Page: 13 Rail brake HR 130 FHM-200 adjusting the pad rail clearance point 1-6 Tooling: 15mm A/F wrench - 10mm A/F wrench - Electrician's flat screwdriver.
- Page 14 Installation and operating instructions for E 09.798e Rail Brake HR 130/185 FHM spring activated – hydraulically released Issue: 01.08.2022 Version: 2 Drawn: BAHS Checked: OHLM Pages: 29 Page: 14 Fig. 2.8 4. Reinstall the washer 07 with its 3 screws and washers, the lid 09 and tighten the 6 screws again V09 (torque 16 N.m.).
- Page 15 Installation and operating instructions for E 09.798e Rail Brake HR 130/185 FHM spring activated – hydraulically released Issue: 01.08.2022 Version: 2 Drawn: BAHS Checked: OHLM Pages: 29 Page: 15 Fig. 2.9 2. Remove the locking washer 07 using its 4 screws V10 with a 13 A/F flat wrench.
- Page 16 Installation and operating instructions for E 09.798e Rail Brake HR 130/185 FHM spring activated – hydraulically released Issue: 01.08.2022 Version: 2 Drawn: BAHS Checked: OHLM Pages: 29 Page: 16 4. Check that the clearance is correctly adjusted by measuring dimension H (distance between the lower side of the body and the upper side of the pad holder) see Fig.
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Page 17: Operational Running
Installation and operating instructions for E 09.798e Rail Brake HR 130/185 FHM spring activated – hydraulically released Issue: 01.08.2022 Version: 2 Drawn: BAHS Checked: OHLM Pages: 29 Page: 17 Important! Be careful not to interchange the plugs for the two sensors. Check that the electrical switches are operating properly. -
Page 18: Maintenance
Installation and operating instructions for E 09.798e Rail Brake HR 130/185 FHM spring activated – hydraulically released Issue: 01.08.2022 Version: 2 Drawn: BAHS Checked: OHLM Pages: 29 Page: 18 - Check that the pad gap is correct. - Check the rail and the rail brake for tightness. -
Page 19: Manual Release: Deactivation
Installation and operating instructions for E 09.798e Rail Brake HR 130/185 FHM spring activated – hydraulically released Issue: 01.08.2022 Version: 2 Drawn: BAHS Checked: OHLM Pages: 29 Page: 19 Fig. 5.1 Attention! MOVEMENT IS STILL POSSIBLE AFTER CUTTING OFF THE PRESSURE. -
Page 20: Replacement Of Worn Brake Pads
When the remaining lining thickness reaches 2mm, proceed to pad exchange as per chapter 5. If this rule is not observed, a loss of braking force may occur. Only original RINGSPANN brake pads may be used. Attention! NEVER PUT YOUR HANDS UNDER THE RAIL-BRAKE PAD. TO HANDLE... -
Page 21: Fig. 5.2
Installation and operating instructions for E 09.798e Rail Brake HR 130/185 FHM spring activated – hydraulically released Issue: 01.08.2022 Version: 2 Drawn: BAHS Checked: OHLM Pages: 29 Page: 21 Procedure rail brake HR 130: 1. Activate the manual release mode chapter 5.1 => Min. dimension of pad clearance PG = 20mm to ensure sufficient clearance for removing the pads 05. - Page 22 Installation and operating instructions for E 09.798e Rail Brake HR 130/185 FHM spring activated – hydraulically released Issue: 01.08.2022 Version: 2 Drawn: BAHS Checked: OHLM Pages: 29 Page: 22 Procedure rail brake HR 185: 1. Switch off the hydraulic supply. Supply the rail-brake with min release pressure using a hand pump in order to release it.
- Page 23 Installation and operating instructions for E 09.798e Rail Brake HR 130/185 FHM spring activated – hydraulically released Issue: 01.08.2022 Version: 2 Drawn: BAHS Checked: OHLM Pages: 29 Page: 23 Fig. 5.6 Fig. 5.7 7. Place the new pad with its handling screws in the trolley (chamfers downwards) and bring it into the pad holder with the two handling screws.
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Page 24: Setting The Brake Force
Installation and operating instructions for E 09.798e Rail Brake HR 130/185 FHM spring activated – hydraulically released Issue: 01.08.2022 Version: 2 Drawn: BAHS Checked: OHLM Pages: 29 Page: 24 Setting the braking force Information! The braking force is factory set and checked using a test bench. - Page 25 Installation and operating instructions for E 09.798e Rail Brake HR 130/185 FHM spring activated – hydraulically released Issue: 01.08.2022 Version: 2 Drawn: BAHS Checked: OHLM Pages: 29 Page: 25 5.6.1 Adjusting the openning switch HR 130 This switch monitors the state of the rail brake (closed or released).
- Page 26 Installation and operating instructions for E 09.798e Rail Brake HR 130/185 FHM spring activated – hydraulically released Issue: 01.08.2022 Version: 2 Drawn: BAHS Checked: OHLM Pages: 29 Page: 26 Fig. 5.8 Fig. 5.9...
- Page 27 Installation and operating instructions for E 09.798e Rail Brake HR 130/185 FHM spring activated – hydraulically released Issue: 01.08.2022 Version: 2 Drawn: BAHS Checked: OHLM Pages: 29 Page: 27 5.6.3 Adjusting the opening switch HR 185 This switch monitors the state of the rail brake (closed or released).
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Page 28: Spare Parts
Spare parts Rail brake HR 130 Monitoring switches (Opening/adjustment) Ref.: CON XCM D2111 L2-HW130/185 Pad static Ref.: JG-12654-HR130 RINGSPANN Set of seals HR 130 item Nr. JEUJOI-HR130 Set of spring washers HR 130 item Nr. FOUROND140-HR130 Rail brake HR 185 Monitoring switch (Opening) Ref.: CON XCM D2111 L2-HW130/185... -
Page 29: Troubleshooting
Installation and operating instructions for E 09.798e Rail Brake HR 130/185 FHM spring activated – hydraulically released Issue: 01.08.2022 Version: 2 Drawn: BAHS Checked: OHLM Pages: 29 Page: 29 Troubleshooting KIND OF DEFECT CHECK SOLUTION The rail brake does not...
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