Fischer Panda AGT 8000 PMS Instructions Manual
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Fischer Panda AGT 8000 PMS Instructions Manual

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Power - wherever you are
Marine Generator

AGT 8000 PMS

12-72V / 8kW
Fischer Panda GmbH
AGT 8000 PMS 12-72V_eng.R01
26.11.10

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  • Page 1: Agt 8000 Pms

    Power - wherever you are Marine Generator AGT 8000 PMS 12-72V / 8kW Fischer Panda GmbH AGT 8000 PMS 12-72V_eng.R01 26.11.10...

  • Page 2: Current Revision Status

    Duplication and change of the manual is permitted only in consultation with the manufacturer! Fischer Panda GmbH, 33104 Paderborn, reserves all rights regarding text and graphics. Details are given to the best of our knowledge. No liability is accepted for correctness. Technical modifications for improving the product wit- hout previous notice may be undertaken without notice.

  • Page 3: Table Of Contents

    Description of the Generator ..................34 4.2.1 Right Side View ......................... 34 4.2.2 Left Side View ........................35 4.2.3 Front View ......................... 36 4.2.4 Back View .......................... 37 4.2.5 View from Above ....................... 38 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Inhalt/Contens Seite/Page 3...
  • Page 4 Installation Panda AGT 12V-system with 12V DC output, 12V starter system and internal recti- fier unit - sample schema ........................... 83 5.8.5 Installation Panda AGT 24V-system with 24V DC output, 12V starter system and internal recti- Seite/Page 4 AGT 8000 PMS 12-72V_eng.R01 - Inhalt/Contens 26.11.10...
  • Page 5 Coil Resistance Measurements in Stator Windings ............117 7.7.3 Measuring the Coil Inductive Resistance ................ 118 Starting Problems ......................118 7.8.1 Failure Bypass Switch ..................... 119 Troubleshooting Table ....................119 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 1: Seite/Page 5...
  • Page 6 11.1 Panel Generator Control ....................139 11.2 Rear view 12V-version ....................140 11.3 Rear view 24V-version ....................141 11.4 Installation of the remote control panel ..............142 11.4.1 Placement........................142 Seite/Page 6 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 1: 26.11.10...
  • Page 7 Terminal X3 ..........................157 11.8.6 Configuration and adjustment ..................158 11.8.6.1 Configuration and setting sheet KE05..................158 11.8.6.2 Configuration and setting sheet KE06..................159 Measurements......................161 12.1 Hole pattern ........................161 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 1: Seite/Page 7...
  • Page 8 Leere Seite / Intentionally blank Seite/Page 8 AGT 8000 PMS 12-72V_eng.R01 - 26.11.10...

  • Page 9: General References And Regulations

    A water-cooled Fischer Panda generator, with the same drive motor, produces 15 % more effective output than the majority of conventional generators. This superiority in efficiency also ensures a fuel saving to the same extent.

  • Page 10: Safety First Symbols

    General References and Regulations 1.1 Safety first symbols These symbols are used throughout this manual and on labels on the machine itself to warn of the possibility of per- sonal injury. Read these instructions carefully. It is essential that you read the instructions and safety regulations before you attempt to assemble or use unit.
  • Page 11 General References and Regulations Proscription!: Do not touch Berühren der entsprechenden Teile und Anlagen verboten Warning!: Automatic start. Generator can be started by an external signal Warning!: High voltage / danger by electricity - These symbols refer to electrical danger and points to special warnings, instructions and advices, which must be noticed.
  • Page 12 General References and Regulations Warning!: Risk of explosion Warning of materials, which can lead to explosions under certain conditions - e.g. heat or ignition sources Warning!: Hot surface Surfaces and substances may be hot. Danger of burn / scalding Warning!: Danger carrosive material - contermi- Warning of materials, which cause corrosive damage during contact.
  • Page 13 General References and Regulations Warning!: Hearing damage Warning!: Magnetic field Warning!: High pressure Instruction!: Wear personal protective equip- Protective clothing is close fitting, with low resistance to tearing, with narrow sleeves and without protruding parts. It mainly provides protection against ment (PPE) being entangled by moving machine parts.
  • Page 14 General References and Regulations Instruction!: Read the manual instructions Read and consider the regulations, safety instructions and installation guide- lines of manual, in order to avoid dangers and accidents. You protect yours- elf and the generator. Instruction!: Environmental protection Environmental protection is the protection of our habitat. For you and your children Seite/Page 14 General.R01.1 - Kapitel/Chapter 1: General References and Regulations...

  • Page 15: Tools

    General References and Regulations Tools This symbols are used throughout this manual to show which tool must be used at maintenance or installation. Spanners SW X = required size X mm Hook wrench for oil filter Screw driver, for slotted head screws and for recessed head screws Multimeter, multimeter with capacitor measuring Socket wrench set Hexagon wrench keys...
  • Page 16 General References and Regulations Current clamp (DC for synchron generators; AC for asynchron generators) Torque wrench Seite/Page 16 General.R01.1 - Kapitel/Chapter 1: General References and Regulations 26.11.10...

  • Page 17: Manufacturer Declaration In Accordance With The Machine Guideline 98/37/Eg

    2. The installation certificate must be despatched within two weeks of use to Fischer Panda. 3. The official guaranty confirmation will be completed by Fischer Panda after receipt and sent to the customer. 4. A guaranty must be shown to make any claims.

  • Page 18: Safety Instructions - Safety First

    General References and Regulations 1.5 Safety instructions - Safety first! 1.5.1 Safe operation Careful operation is your best assurance against an accident. Read and understand this manual carefully before operating the engine. All operators, no matter how much experience they may have, should read this and other related manuals befor operating the generator or any equipment attached to it.

  • Page 19: Safe Handling Of Fuel And Lubricants - Keep Away From Fire

    General References and Regulations 1.5.5 Safe handling of fuel and lubricants - Keep away from fire Keep away open fire from fuels and lubricants. Always stop the generator before refueling and/or lubrivating and protect against unintentional starting. Do not smoke or allow flames or sparks in your work area. Fuel is extremely flammable and explo- sive under certain conditions.

  • Page 20: Cautions Against Burns And Battery Explosion

    Anti-freeze contains poison. Wear rubber gloves to avoid personal injury. In case of contact with skin, whash it off immideately. Do not mix different types of Anti-freeze. The mixture can produce chemical reactioncausing harmful substances. Use approved or genuine Fischer Panda Anti- freeze.

  • Page 21: Implementation Of Security And Maintenance

    General References and Regulations 1.5.10 Implementation of security and maintenance Disconnect the battery from the generator before conducting service. Put a „DO NOT OPERATE“ tag on the remote control panel to avoid accidental starting. Disconnect any automatic starter device, e.g. battery monitor to prevent automatic starting. To avoid sparks from an accidental short circuit always disconnect the battery´s ground cable (-) first and connect it last.

  • Page 22: Protective Grounding And Potential Equalisation

    General References and Regulations 1.6.1.1 Protective grounding and potential equalisation In the low voltage board for current supply of the consumers therefore a protective conductor is grounded and connected with electrically conductive objects. The connection with an outer conductor with these object then leads to the earth fault.

  • Page 23: Safety Instructions Concerning The Cables

    General References and Regulations 1.6.1.4 Safety instructions concerning the cables Cable Type It is recommended is that the cable used be UL 1426 (BC-5W2) compliant, with Type 3 stranding (ABYC Section E- Cable Size The cable size must be selected taking into account the amperage, voltage and conductor length (from the positive power source connection to the electrical device and back to the negative power source connection.

  • Page 24: Safety Instructions For The Handling With Batteries

    Battery poles must be protected against short circuits by error. Inside the capsule of the Fischer Panda Generator the battery positive line must be protected against heat and vibration by a suitable conduit or sheath and must be routed that way it is not touching any area that will get hot under normal operation like entire engine itself, exhaust elbow and exhaust manifold or exhaust lines or the V-belt and pulleys.
  • Page 25 The vibrating devices must be regulary checked about scour points and flaw in the isolation. Attention !! For battery charge generators (Fischer Panda AGT-DC)! Check before installation if the battery bank voltage correspond with the generator output voltage 26.11.10...
  • Page 26 General References and Regulations Leere Seite / Intentionally blank Seite/Page 26 General.R01.1 - 26.11.10...

  • Page 27: Special Notes And Safety Instructions For Agt- Generators

    Special notes and safety instructions for AGT- Generators 2. Special notes and safety instructions for AGT- Genera- tors General safety references concerning operation of an AGT generator. Special safety precautions must me made with all energy systems, in order to protect the environment of the com- ponents against fire.
  • Page 28 Special notes and safety instructions for AGT- Generators A battery must always be connected to the inverter as a capacity! Recommended capacity ≥ - at 240Ah ≥ - at 24V 120Ah The screws at the electric rectifier may be pulled tight only with a torque wrench. Recommend torque: see technical datasheet of the diodes (f.e.

  • Page 29: Measures To The Fire Protection

    Special notes and safety instructions for AGT- Generators 2.2.1 Measures to the fire protection. All construction units in the environment of energized parts, which carry more than 50 Amp., must be fire protection- moderately secured. All junction points at the energized parts must be examined regularly on heating up (infrared thermometers). In particular temperature differences are a sign of high transition resistances or bad connections of the warmer con- tact.
  • Page 30 Special notes and safety instructions for AGT- Generators Leere Seite / Intentionally blank Seite/Page 30 - Kapitel/Chapter 2: Special notes and safety instructions for AGT- Generators 26.11.10...

  • Page 31: In Case Of Emergency First Aid / Im Notfall - Erste Hilfe

    In case of Emergency First Aid / Im Notfall - Erste Hilfe 3. In case of Emergency First Aid / Im Notfall - Erste Hilfe First Aid in case of accidends by electrical shocks 5 Safety steps to follow if someone is the victim of electrical shock Do not touch the injured person while the generator is running.

  • Page 32: When An Adult Stops Breathing

    In case of Emergency First Aid / Im Notfall - Erste Hilfe 3.1 WHEN AN ADULT STOPS BREATHING DO NOT attempt to perform the rescue breathing techniques Warning: provided on this page, unless certified. Performance of these techniques by uncertified personnel could result in further injury or death to the victim.

  • Page 33: The Panda Generator

    The Panda Generator 4. The Panda Generator Type plate at the Generator Fig. 4.1-1: Type plate Fig. 4.1-2: Discription type plate 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 4: The Panda Generator Seite/Page 33...

  • Page 34: Description Of The Generator

    Suction port for coil cooling Exhaust output Thermo-switch exhaust elbow Exhaust connection port Air suction housing with air filter Water-cooled exhaust elbow Coolant filler neck (not all models) Seite/Page 34 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 4: The Panda Generator 26.11.10...

  • Page 35: Left Side View

    Pulley for internal cooling water pump Sound cover base part Stop solenoid Connection for external ventilation valve Ventilation screw thermostat housing Diodes Suction hose, air suction housing - induction elbow 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 4: The Panda Generator Seite/Page 35...

  • Page 36: Front View

    Exhaust hose Passage for battery cable Oil filter Seawater intake V-belt for internal cooling water pump Connection fuel in DC-alternator 12V Connection fuel out Ventilation screw thermotast housing Seite/Page 36 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 4: The Panda Generator 26.11.10...

  • Page 37: Back View

    In-flow external cooling water expansion tank Air suction housing with air filter Return external cooling water expansion tank Suction poet for coil cooling Connection external ventilation valve 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 4: The Panda Generator Seite/Page 37...

  • Page 38: View From Above

    Suction hose, aie suction housing - induction elbow DC-alternator Oil filler neck Water-cooled exhaust elbow Fuel solenoid valve Cooling water filler neck Stop solenoid Thermo-switch exhaust elbow Seite/Page 38 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 4: The Panda Generator 26.11.10...

  • Page 39: Details Of Functional Units

    If, for example, you forget to open the sea valve, then you must expect the impeller to be destroyed after a short period of time. It is recommended to store several impellers on board as spare parts. 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 4: The Panda Generator Seite/Page 39...
  • Page 40 The injection point for the marine generator water-cooled exhaust system is situated at the exhaust connection pieces The exhaust connections must be regularly checked for signs of corrosion. Seite/Page 40 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 4: The Panda Generator 26.11.10...

  • Page 41: Components Of Cooling System (Freshwater)

    This pipe only serves as a ventilation pipe, if both pipes are to be connected to the external expansion tank (ventilation pipe and intake pipe). 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 4: The Panda Generator Seite/Page 41...
  • Page 42 Fig. 4.3.3-6: Cooling water connection block The diode plate is cooled with the cooling water connection block. The coo- ling water connection block must be regulary chekked about tightness and leakage. Seite/Page 42 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 4: The Panda Generator 26.11.10...
  • Page 43 Fig. 4.3.3-9: Ventilation screw thermostat housing The ventilation screw on the thermostat housing should occasionally be ope- ned for control purposes. Standing machinery should principally carry out ventilating. 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 4: The Panda Generator Seite/Page 43...

  • Page 44: Components Of The Fuel System

    Connecting pieces for the fuel pipe Fig. 4.3.4-2: Fuel connections 1. Fuel intake 2. Fuel backflow Seite/Page 44 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 4: The Panda Generator 26.11.10...
  • Page 45 Injection nozzles Fig. 4.3.4-5: Injection nozzle If the engine does not start after the ventilation, the fuel injection lines must be de-aerated individually. 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 4: The Panda Generator Seite/Page 45...

  • Page 46: Components Of Combustion Air

    It must be consistently paid attention that the generator is installed in such a way that from no water can arrive into the proximity of these air openings. (minimum distance 150 mm) Seite/Page 46 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 4: The Panda Generator 26.11.10...
  • Page 47 Therefore an check is advisable once in a while. 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 4: The Panda Generator Seite/Page 47...
  • Page 48 Control of the cooling water and if necessary refill takes place at the external cooling water expansion tank. Exhaust connection at the exhaust elbow Fig. 4.3.5-7: Exhaust port Seawater from the external cooling circle is fed here. Seite/Page 48 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 4: The Panda Generator 26.11.10...

  • Page 49: Components Of The Electrical System

    At the front of the sound cover is also the passage for the main power cable. Depending upon type of the generator are here also the cables for the con- nection of the external capacitors (see wiring diagram) 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 4: The Panda Generator Seite/Page 49...
  • Page 50 Actuator for speed regulation Fig. 4.3.6-5: Actuator The generator voltage is determined by progressive speed control through "VCS" in conjunction with the speed actuator. Speed increases with increa- sing load. Seite/Page 50 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 4: The Panda Generator 26.11.10...
  • Page 51 The housing is formed for cooling purposes. The voltage regu- lator may not be covered from the outside. The surface must be accessible for the cooling. 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 4: The Panda Generator Seite/Page 51...
  • Page 52 Electric starter control unit Fig. 4.3.6-9: Electric starter control unit Time relay for stop solenoid Fig. 4.3.6-10: Time relay for stop solenoid Diode plate Fig. 4.3.6-11: Diode plate Seite/Page 52 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 4: The Panda Generator 26.11.10...

  • Page 53: Sensors And Switches For Operating Surveillance

    The switch measures at the hottest place, because the flue gases lead from the cylinder head into the exhaust elbow. 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 4: The Panda Generator Seite/Page 53...
  • Page 54 In order to be able to monitore the lubricating oil system, an oil pressure switch is built into the system. The oil pressure switch is on the back of the engine (before the electrical starter). Seite/Page 54 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 4: The Panda Generator 26.11.10...

  • Page 55: Components Of The Oil Circuit

    At the dipstick the permissible level is indicated by the markings "maximum" and "minimum". The engine oil should be never filled up beyond the maxi- mum conditions. 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 4: The Panda Generator Seite/Page 55...
  • Page 56 The generator should be always installed therefore that a collec- ting basin can be set up deeply enough. If this is not possible, an electrical oil drain pump must be installed. Seite/Page 56 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 4: The Panda Generator 26.11.10...

  • Page 57: Connection Points At The Generator

    12. Generator starter-battery positive (+) 4.3.9.2 Connection points at the back side Fig. 4.3.9.2-1: Connection points at the back side 1) Connections for external expansion tank 2) External ventilation valve 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 4: The Panda Generator Seite/Page 57...

  • Page 58: External Components

    20 seconds without a pause. A pre-glow period of 5 - 6 seconds suffices for ambient temperatures above 20° C (plus). For lower temperatures the preglow period should be increased. Seite/Page 58 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 4: The Panda Generator 26.11.10...
  • Page 59 Fig. 4.4.1-1: Sample picture Tips regarding Starter Battery Fischer Panda recommends normal starter battery use. If an aggregate is required for extreme winter conditions, then the starter battery capacity should be doubled. It is recommended that the starter battery be regularly charged by a suitable battery-charging device (i.e., at least every 2 Months).
  • Page 60 Removing a cable end from the monitoring switch carries out this control test. The generator should then automa- tically switch off. Please adhere to the inspection timetable (see Checklist in the appendix). Seite/Page 60 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 4: The Panda Generator 26.11.10...

  • Page 61: Starting Generator

    3. Activate additonal switches (Battery switch, fuel stop valve etc.). NOTE: Never switch off the battery until the generator has stopped. 4. If necessary, close sea cock. 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 4: The Panda Generator Seite/Page 61...

  • Page 62: Starting The Generator By A „Failure Bypass Switch

    Electrical units which are swit- ched on in this condition could possibly be damaged (special caution should be practised with electric motors to avoid burnout). Seite/Page 62 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 4: The Panda Generator 26.11.10...

  • Page 63: Installation Instructions

    Damages caused by faulty or incorrect installation are not covered by the warranty. Personal requirements The described instrallation must be done by a technical trained person or a Fischer Panda service point. 5.1.1 Safety instructions Notice!: see “Safety instructions - Safety first!” on Page 18.

  • Page 64: Placement

    The lining of the surrounding walls with a heavy layer (i.e lead) and foam additionally improve the conditions. Seite/Page 64 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 5: Installation Instructions 26.11.10...

  • Page 65: Advice For Optimal Sound Insulation

    The genset should have its own raw water (coolant water) inlet and should not be connected to any other engine systems. Ensure that the following installation instructions are complied with: For the avoidance of galvanic corrosion, refer to the chapter "Service instruction for marine generators (corrosion protection)". 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 5: Installation Instructions Seite/Page 65...

  • Page 66: Installation Of The Thru Hull Fitting In Yachts

    By the installation of a check valve in the raw water inlet line, which is under the waterline, this problem can be restricted. The impeller pump will remain intact longer, if an electrical booster pump is installed, and is strongly recommended in order to preserve the impeller pump. Seite/Page 66 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 5: Installation Instructions 26.11.10...
  • Page 67 Make certain that the raw water filter lies above the water level, otherwise with cleaning water can penetrate by the thru hull. An external pre-pump can relieve the impeller. An external pre-pump can relieve the impeller. 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 5: Installation Instructions Seite/Page 67...

  • Page 68: Generator Installation Below Water-Line

    It must be opened, cleaned and greased. Cut the hose for the external vent valve..Fig. 5.4.5-2: Connection Vent Valve Seite/Page 68 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 5: Installation Instructions 26.11.10...

  • Page 69: Generator Housing Cooled By Raw Water

    - schema 1. Vent valve 5. Raw water filter ø 1" 2. Coolant connection block 6. Water cock ø1" 3. Raw water pump 7. Thru hull 4. Exhaust manifold 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 5: Installation Instructions Seite/Page 69...

  • Page 70: Indirect Cooling Of The Genset Housing (By The Heat Exchanger)

    Extend and displace the hose lines to the outside or possibly even up to the deck. Tank Seite/Page 70 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 5: Installation Instructions 26.11.10...

  • Page 71: Ventilating At The First Filling Of The Internal Cooling Water Circuit

    Check the water level in the expansion tank during the vanting. Fill up if necessary. Never open the vent screw at the water pump while the genera- Fig. 5.5.2-2: Venting screw tor is running 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 5: Installation Instructions Seite/Page 71...

  • Page 72: Pressure Test For Controlling The Cooling Water Circuit

    Feel the cooling water return pipe either at the outlet of the water-cooled exhaust elbow union or at the side, where this pipe exits at the heat exchanger. The temperature difference between in-flow and return should be approx 10 degrees. Seite/Page 72 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 5: Installation Instructions 26.11.10...

  • Page 73: Scheme For Freshwater Circuit At Two Circuit Cooling System

    Feel the cooling water return pipe either at the outlet of the water-cooled exhaust elbow union or at the side, where this pipe exits at the heat exchanger. The temperature difference between in-flow and return should be approx 10 degrees. 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 5: Installation Instructions Seite/Page 73...

  • Page 74: Scheme For Freshwater Circuit At Two Circuit Cooling System

    Fig. 5.5.6-1: Scheme for Freshwater Circuit at Two Circuit Cooling System 1. Expansion Tank 4. Freshwater pump 2. Exhaust Manifold 5. Heat Exchanger 3. Thermostat Housing 6. Cooling Water Connection Block Seite/Page 74 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 5: Installation Instructions 26.11.10...

  • Page 75: Water Cooled Exhaust System

    Exhaust diameter see section 8.3, “Cable cross section,” on page 121. Fig. 5.6.1-1: Installation Scheme Standard Exhaust System 1. Generator 4. Silencer 2. Water lock 5. Hull outlet 3. Goose neck 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 5: Installation Instructions Seite/Page 75...

  • Page 76: Exhaust / Water Separator (Optional)

    In order to reduce the noise level of the generator unit to a minimum, an optional exhaust outlet muffler can be mounted next to the thru-hull fitting. Additionally there is a component at Fischer Panda, which acts as both an "exhaust goose neck", and water separator.
  • Page 77 Fig. 5.6.2.1-2: Expample for an unfavourable Installation Example of an unfavourable installation: - Water lock not far enough below the highest level of the generator - Distance water lock to exhaust/water separator too large 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 5: Installation Instructions Seite/Page 77...

  • Page 78: Installation Of The Fuel System

    5. Condensation water suction pump 2. Fuel stopcock 6. Fuel tank 3. Fuel filter 7. Fuel supply 4. Fuel return 8. Electrical fuel pump (12V-DC) 5.7.2 The Electrical Fuel Pump Seite/Page 78 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 5: Installation Instructions 26.11.10...

  • Page 79: Connection Of The Fuel Lines At The Tank

    Additionally to the standard fine filter a pre-filter with water Fig. 5.7.4-1: Pre-Filter with Water Separator separator must be installed outside of the sound insulation capsule in the fuel system line (not included in the delivery). 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 5: Installation Instructions Seite/Page 79...

  • Page 80: Ventilating Air From The Fuel System

    5.8.1 Connection to the Starter Battery-Block It is necessary to install a starter battery for the generator. The generator has its own alternator to charge a starter battery. Seite/Page 80 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 5: Installation Instructions 26.11.10...

  • Page 81: Connection Of The Starter Battery

    It is necessary to install a starter battery for the generator. The generator has its own alternator to charge a starter battery. The positive (+) battery cable is connected directly to the Fig. 5.8.2-1: Positive Battery Cable solenoid switch of the starter. 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 5: Installation Instructions Seite/Page 81...

  • Page 82: Connection Of The Remote Control Panel - See Separate Control Panel Manual

    1 - 12. Connect the cores of the control-cable in respective order. Please ensure that the remote control panel is installed in a protected, dry and easily accessible place. Seite/Page 82 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 5: Installation Instructions 26.11.10...

  • Page 83: Installation Panda Agt 12V-System With 12V Dc Output, 12V Starter System And Internal Rectifier Unit - Sample Schema

    6. Voltage control VCS 3. Battery monitor (optional unit) 7. Starter battery 12V 4. Fuel pump 8. Fuse All electrical safety installations have to be made on board. 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 5: Installation Instructions Seite/Page 83...

  • Page 84: Installation Panda Agt 24V-System With 24V Dc Output, 12V Starter System And Internal Recti

    6. Voltage control system VCS 3. Battery monitor (optional unit) 7. Starterbatterie 12V 4. Fuel pump 8. Fuse All electrical safety installations have to be made on board. Seite/Page 84 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 5: Installation Instructions 26.11.10...

  • Page 85: Installation Panda Agt 48V-System With 12V Start System And External Rectifier Unit - Sample Schema

    1. Generator 6. Voltage control system VCS 2. Battery block 48V 7. Starterbatterie 12V 3. external rectifier unit 8. Fuse 4. Fuel pump Dipole switch 5. Remote control panel 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 5: Installation Instructions Seite/Page 85...
  • Page 86 380 A 340 A 300 A 260 A 120mm² 540 A 490 A 440 A 400 A 360 A All electrical safety installations have to be made on board. Seite/Page 86 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 5: Installation Instructions 26.11.10...

  • Page 87: Electrical Fuses - Dipole Switch At Battery Bank

    If the generator has no special connection points, the external rectifier unit can be installed in line with the external venmtilation valve. see Fig. 5.4, “Cooling System Installation - Raw Water,” on 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 5: Installation Instructions Seite/Page 87...

  • Page 88: Voltage Control System - See Vcs Datasheet

    The VCS control is used for the adjustment of the number of revolutions of the engine and thus the voltage of the generator. It belongs to the accessories and is externally attached. Seite/Page 88 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 5: Installation Instructions 26.11.10...

  • Page 89: Maintenance Instructions

    - with PSC generators: Place the generator on a leveled surface. - with marine generators: Measure the oil-level when the ship is not lop-sided. Run the generator for about 10 minutes to ensure that the engine is warm. 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 6: Maintenance Instructions Seite/Page 89...
  • Page 90 Oil should be refilled, if the oil-level is under 1/3 between the minimum and the maximum mark. Fischer Panda recommends an oil-level of 2/3 between the minimum and the maximum mark. If the oil-level is under the MIN-mark, check how many operating hours went by since the last oil change, by means of your service manual or an existing oil change tag.

  • Page 91: Refilling Oil

    Maintenance Instructions - if the oil is cloudy or even „creamy“, coolant might have mixed with the oil. See a garage or a Fischer Panda ser- vicepint immediately. 6.3.2 Refilling Oil You require: Engine oil 1. Check oil-level as described under „Checking oil-level“ on page 1.
  • Page 92 Schrauben Sie die Ölablassschraube mithilfe der Maul- schlüssel vom Ölablassschlauch (Drehrichtung links). Use a second open-ended wrench to lock. Make sure to do this over the container.. 4. Discharge used oil. Seite/Page 92 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 6: Maintenance Instructions 26.11.10...
  • Page 93 When the proper filling level is reached, screw in the oil cap again. Run the engine for 10 minutes and then turn it off. Check the oil-level once more after several minutes with the oildipstick. If it is too low, refill some oil. 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 6: Maintenance Instructions Seite/Page 93...

  • Page 94: After The Oil Change

    It is nevertheless essential to ventilate the system as follows prior to the first operation (as all hoses are empty): 1. Main power switch "OFF" Seite/Page 94 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 6: Maintenance Instructions 26.11.10...
  • Page 95 Retighten the washers after successfully star- ting. The injection line must be raised by several milli- metres. 6. Switch main switch "OFF" 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 6: Maintenance Instructions Seite/Page 95...

  • Page 96: Exchange Of The Fuel Filter

    1. Open the air suction housing by loosen the six screws on the housing cover. Fig. 6.6.3-1: Air Suction Housing 2. Change the air filter mat Fig. 6.6.3-2: Opened Air Suction Housing 3. Close the suction air housing Seite/Page 96 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 6: Maintenance Instructions 26.11.10...

  • Page 97: Alternative Exchange The Air Filter Mat With Pull Out Holder

    2. Tip the two fasteners 90° Fig. 6.6.3-2: Air Suction Housing with pull out holder 3. Pull the filter mat holder out Fig. 6.6.3-3: Air Suction Housing with pull out holder 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 6: Maintenance Instructions Seite/Page 97...
  • Page 98 Maintenance Instructions 4. Replace the air filter mat Fig. 6.6.3-4: Air Suction Housing with pull out holder 5. Assembly in reversed order Seite/Page 98 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 6: Maintenance Instructions 26.11.10...

  • Page 99: Ventilation Of The Coolant Circuit / Freshwater

    (600 m) over the level of the generator exhaust elbow union. Expansion Tank Fig. 6.6-1: Expansion Tank 1. Open the ventilating screw above the cooling water pump Fig. 6.6-2: Ventilating Screw casing. 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 6: Maintenance Instructions Seite/Page 99...
  • Page 100 Casing rator is running. Air will be sucked through the opening, if this should happen by mistake. Venting the whole system after wards is necessary and very difficult. Seite/Page 100 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 6: Maintenance Instructions 26.11.10...

  • Page 101: Exchange Of The V-Belt For The Internal Cooling Water Pump

    1. Loosen the screw on the deflection pulley bracket Fig. 6.6.5-1: Screw on the deflection pulley bracket 2. Loosen the screw beneath the alternator Fig. 6.6.5-2: Screw beneath the Alternator 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 6: Maintenance Instructions Seite/Page 101...

  • Page 102: The Seawater Circuit

    The cause for the leakage must be sou- ght. The sealing ring between caps and filter holders must be exchanged in the simplest cases. Seite/Page 102 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 6: Maintenance Instructions 26.11.10...

  • Page 103: Reason For Frequent Impeller Wear

    The increased wear can also lead to a breakdown. (See special instruction: "Effect on the impeller pump, if the generator is mounted above the water line"). 6.8.1 Exchanging the Impeller Seawater valve Fig. 6.8.1-1: Seawater valve 1. Close the seawater valve. 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 6: Maintenance Instructions Seite/Page 103...
  • Page 104 3. Remove the impeller from the shaft by means of multi grip pliers.. 4. Mark the impeller, to make sure that it is in the correct position when re-installation is carried out. Seite/Page 104 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 6: Maintenance Instructions 26.11.10...
  • Page 105 7. Attach the impeller to the pump shaft (if the old impeller is Fig. 6.8.1-6: Cover Pump Shaft re-used, initially check the marking). 8. Fastening the cover and use a new seal. 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 6: Maintenance Instructions Seite/Page 105...

  • Page 106: Additional Maintenance

    Check all the cable connections of the DC- wiring. The temperature of the heat sink shall never exceed 95° C. The temperature of the copper bars shall never exceed 120° C Seite/Page 106 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 6: Maintenance Instructions 26.11.10...
  • Page 107 Fig. 6.9-4: Connection example Remind the customer • to run the generator only with closed capsule. • not to run the generator unattended • to ask for regular service 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 6: Maintenance Instructions Seite/Page 107...
  • Page 108 Maintenance Instructions Leere Seite / Intentionally blank Seite/Page 108 AGT 8000 PMS 12-72V_eng.R01 - 26.11.10...

  • Page 109: Generator Failure

    - Only perform installation work using commercially avalilable tools and special tools. incorrect or damaged tools can result injuries. 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 7: Generator Failure Seite/Page 109...
  • Page 110 - safety boots - protective gloves - Ear defender - safety glasses Disconnet all load during the work atthe generator to Attention!: Disconnect all load avoid damages at the load. Seite/Page 110 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 7: Generator Failure 26.11.10...

  • Page 111: Tools And Measuring Instruments

    If the inductive load (electrical motors etc.) lies over 20% of the generator rated output a compensation is appropriate (see in addition also the writing: "Operation Instructions for Generators with Inductive Loads"). 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 7: Generator Failure Seite/Page 111...

  • Page 112: Automatic Voltage Monitoring And Auto-Shut Down

    9. Check again if the voltage of the generator is limited to max. 33V without load. The adjustment of the upper limitation of the rev serves an additional safety. The value of the max. voltage lies 5V above the normal operating border. Seite/Page 112 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 7: Generator Failure 26.11.10...

  • Page 113: Adjustment Of The Normal Speed Limitation

    01. Adjusting nut for upper speed limitation 02. Adjusting nut for lower speed limitation If the adjustment is finished the plug of the actuator must be re-connect for operation. 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 7: Generator Failure Seite/Page 113...

  • Page 114: Lubrication Of The Spiral Thread Spindle

    Then the actuator has to be changed. Check the electrical fuse (miniature slow-to-blow fuse 1,6A) on the control printed circuit board if the actuator will not turn at all. Seite/Page 114 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 7: Generator Failure 26.11.10...
  • Page 115 1. Check the fuse on the VCS printed circuit board. 2. Check if the sense voltage is wired to the VCS printed circuit board. 3. Check if the VCS supply voltage is wired to the VCS. 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 7: Generator Failure Seite/Page 115...

  • Page 116: Low Generator-Output Voltage

    (i.e. moisture). A reliable check can only be carried by using an essentially higher voltage (approx 500V). This type of measuring instrument is normally only used by experts. If in doubt an electrician must check the winding for a short circuit with an isolation meter. Seite/Page 116 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 7: Generator Failure 26.11.10...

  • Page 117: Coil Resistance Measurements In Stator Windings

    • Resistance measure between different windings. If the value is in the Giga ohm area, the coil is correct. If you find any anormality, when doing this test, please ask your Fischer Panda dealer. If strong deviations are measured in the individual coil windings, there is a coil short-cut in one coil. No voltage is induced.

  • Page 118: Measuring The Coil Inductive Resistance

    5. Measure the voltages between the following terminals and compare for symmetry: U1-U2, V1-V2, W1-W2 7.8 Starting Problems Fuel solenoid valve Fig. 7.8.0-1: Fuel solenoid valve 01. Fuel solenoid valve 02. Fuel injector nozzles 03. Ventilation screw Seite/Page 118 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 7: Generator Failure 26.11.10...

  • Page 119: Failure Bypass Switch

    The generator must always run without load for several minutes before being switched off, so that a temperature compensation occurs. Heat accumulation can cause the generator to overheat, even after ist has been switched off. 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 7: Generator Failure Seite/Page 119...
  • Page 120 Generator Failure Seite/Page 120 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 7: Generator Failure 26.11.10...

  • Page 121: Tables

    285 A 250 A 220 A 190 A 95mm² 425 A 380 A 340 A 300 A 260 A 120mm² 540 A 490 A 440 A 400 A 360 A 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 8: Tables Seite/Page 121...

  • Page 122: Trouble Shooting

    Test fuel system for leakage. Bleed air from fuel system (refer to section "Air-bleeding of the Fuel System"). Fuel filter blocked. Replace fuel filter. Low compression pressure. See Kubota motor-manual. Seite/Page 122 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 8: Tables 26.11.10...

  • Page 123: Motor Does Not Turn Over At Normal Speed During The Start Process

    Fuel solenoid valve or throttle shut solenoid is not switching off. Check wire connections to solenoid. Check valve functions as in the "In- let Fuel Solenoid Valve" or in the trottle shut off solenoid sections. Re- place if necessary. 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 8: Tables Seite/Page 123...

  • Page 124: Motor Stops By Itself

    If the VCS electronics are faulty, the generator can still run by over-riding the system. To override the VCS, disconnect the plug and jumper the contacts. Loosen the connecting rods motor from the injection pump regulator and turn screw to a max. voltage of 33V. Seite/Page 124 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 8: Tables 26.11.10...

  • Page 125: Technical Data Engine

    20° in the longitudinal direction progressive speed by VCS 0,35l/kW electrical power, the randomized values between 30% and 80% of the nominal power Types of Coil HP3 delta-connection Fig. 8.6-1: HP3 delta -connection 26.11.10 AGT 8000 PMS 12-72V_eng.R01 - Kapitel/Chapter 8: Tables Seite/Page 125...

  • Page 126: Engine Oil

    API CDEngine oil for suction- and turbo diesel engine API CFReplace the specification API CD since 1994 API CGEngine oil for highest demands, turbo-tested For the Fischer Panda Generator the API CF Oil is needed. Engine oil type over 25°C...

  • Page 127: Coolant Specifications

    Use a mixture of water and antifreeze. The antifreeze needs to be suitable for aluminium. The antifreeze concentra- tion must be regularly checked in the interests of safety. Fischer Panda recommend to use the product: GLYSANTIN PROTECT PLUS/G 48 Engine coolant automotive industry Product description Product name GLYSANTIN ®...
  • Page 128 Tables Leere Seite / Intentionally blank Seite/Page 128 AGT 8000 PMS 12-72V_eng.R01 - 26.11.10...

  • Page 129: Vcs-Agt-U/I

    VCS-AGT-U/I Fischer Panda Datenblatt / Datasheet 9. VCS-AGT-U/I Delivery versions Art. No. Art. Type 21.02.01.066H VCS-AGT-U/I 12 V= @60 mV 21.02.01.070H VCS-AGT-U/I 24 V= @60 mV 21.02.01.071H VCS-AGT-U/I 36 V= @60 mV 21.02.01.072H VCS-AGT-U/I 48 V= @60 mV 21.02.01.073H VCS-AGT-U/I 72 V= @60 mV 21.02.01.074H...

  • Page 130: Gerneral Working Of The Vcs

    VCS-AGT-U/I Fischer Panda Datenblatt / Datasheet Fig. 9.2-2: Electronic Voltage Control 1. Terminals 9+10 2. Potentiometer for the charging current The VCS control is used for the adjustment of the number of revolutions of the engine and thus the voltage of the generator.

  • Page 131: Personal Requirements

    VCS-AGT-U/I Fischer Panda Datenblatt / Datasheet Personal requirements The described instrallation must be done by a technical trained person or a Fischer Panda service point.Safety instructions for the voltage control 9.3.1 Safety References concerning current NOTE!: Broken cable in the measurement line A broken cable in the mesurement line will be notice by the VCS and the generator will slow down and stop.

  • Page 132: Checking Of The Vcs Voltage Control When The Generator Is Not Running

    VCS-AGT-U/I Fischer Panda Datenblatt / Datasheet 9.3.2 Checking of the VCS voltage control when the generator is not running 1. VCS-cable connected? Requirements: 2. Cable for measuring voltage connected to the VCS? 3. Cable for current measuring input connected to the VCS? 4.

  • Page 133: Checking The Current Limiting

    VCS-AGT-U/I Fischer Panda Datenblatt / Datasheet 9.3.5 Checking the current limiting For this test an ampere plier is needed (DC or a multimeter mV/V) in order to control the generator output current, as well as a multimeter with a DC milivolt range. The batteries must be unloaded (avoid deep discharge of the batteries) to make sure, that the generator is able to supply the maximum output capacity.
  • Page 134 VCS-AGT-U/I Leere Seite / Intentionally blank Seite/Page 134 Panda PVMV-N HD 17-4 KU s00535RE031 - 26.11.10...

  • Page 135: Generator Control Panel P6

    Power - wherever you are Manual Generator Control Panel P6+ 12V version - 21.02.02.046H 24V special version - 21.02.02.047H Option automatic adapter - 21.02.02.016H Option master-slave adapter - 21.02.02.015H Fischer Panda GmbH Panel Generator Control P6+ RE0703_Kunde_eng.R06 26.11.10...

  • Page 136: Current Revision Status P6+ Manual

    Duplication and change of the manual is permitted only in consultation with the manufacturer! Fischer Panda GmbH, 33104 Paderborn, reserves all rights regarding text and graphics. Details are given to the best of our knowledge. No liability is accepted for correctness. Technical modifications for improving the product wit- hout previous notice may be undertaken without notice.

  • Page 137: Safety Instructions Generator Control P6

    10.1 Personal requirements The settings described here can by performed by the operator, unless otherwise indicated. The installation should be carried out by specially trained personnel or by authorized repair shops (Fischer Panda service points). 10.2 Safety instructions for this chapter Note!: Follow the general safety instruction at the front of this manual.
  • Page 138 Safety Instructions Generator Control P6+ Note!: Note also the safety of the other components of your system. Seite/Page 138 Panel Generator Control P6+ RE0703_Kunde.R06 - Kapitel/Chapter 10: Safety Instructions Generator Control P6+ 26.11.10...

  • Page 139: General Operation

    14. Push button panel „off“ 07. LED for battery charge voltage fault green/red 15. Push button panel „on“ Fischer Panda Art. No. 21.02.02.009H LED green: normal operation mode, LED red: fault, LED yellow: warning, LED orange: active 26.11.10 Panel Generator Control P6+ RE0703_Kunde_eng.R06 - Kapitel/Chapter 11: General operation...

  • Page 140: Rear View 12V-Version

    02. Terminal block (master-slave adapter: left row; automatic adapter: right row) 03. Terminals 1-12 (see Kapitel 11.4.2, “Terminal connections,” auf Seite 142) 04. Fuse 630mA slow-blow Fischer Panda Art. No. 21.02.02.009H Seite/Page 140 Panel Generator Control P6+ RE0703_Kunde_eng.R06 - Kapitel/Chapter 11: General operation...

  • Page 141: Rear View 24V-Version

    03. Fuse 630mA slow-blow 04. Terminals 1-12 (see Kapitel 11.4.2, “Terminal connections,” auf Seite 142) 05. Linear controller 24V 06. Linear controller 24V Fischer Panda Art. No. 21.02.02.012H 26.11.10 Panel Generator Control P6+ RE0703_Kunde_eng.R06 - Kapitel/Chapter 11: General operation Seite/Page 141...

  • Page 142: Installation Of The Remote Control Panel

    General operation 11.4 Installation of the remote control panel 11.4.1 Placement. Install the remote control panel at a dry, good accessible and shady place. Connect the remote control panel to the standard 12 core cable at the generator. (1:1) 11.4.2 Terminal connections Standard for NC temperature switch configured i.e.

  • Page 143: Function Of The Jumpers

    General operation AC-Fault (Fuel Error generator AC input for NC-open-collector-sensor-switch to GND (N = no error). The input ≥ Level) [former T- loads the switch with 2,5mA to +12V. (with 24V-operated internally generated). The occurrence Oil] of an error is delayed, for analysis and displayed, around 100ms. Omission not. The input status is indicated with red LED.
  • Page 144 General operation J209 DC-Control-Signal (-) = OK dynamo 12V at Kubota Z 482 / D 722 engines DC-Control-Signal (+) = OK three-phase DC-alternator ≥ J210 closed Input AC-Fault has Pull-Up-current 10mA ≥ open Input AC-Fault has Pull-Up-current 2,5mA The solder jumpers are marked on the printed circuit board (with jumper no. and at three-part solder jumper with soldering surface no.) (1): Equivalent resistance for load control lamp e.g.

  • Page 145: Configuration And Adjustment

    General operation 11.4.4 Configuration and adjustment 11.4.4.1 Configuration and setting sheet KE01 Standard jumpering for generators with three-phase DC-alternator (Kubota Super 5 series). Panel only for 12V-operation. The safety device is installed with the value 0,63AT. The circuit parts for 24V-operation are not equipped. Fig.

  • Page 146: Configuration And Setting Sheet Ke02

    General operation 11.4.4.2 Configuration and setting sheet KE02 Standard jumpering for generators with three-phase DC-alternator. Panel for 24V-operation (over attitude of solder jumper J101 alternatively 12V-operation is possible). The safety device is installed with the value 0,63AT. The circuit parts for 24V-operation are not equipped. Fig.

  • Page 147: Configuration And Setting Sheet Ke03

    General operation 11.4.4.3 Configuration and setting sheet KE03 Standard jumpering for generators with DC-alternator. Panel only for 12V-operation. The safety device is installed with the value 0,63AT. The circuit parts for 24V-operation are not equipped. Fig. 11.4.4.3-1: Einstellung der Lötjumper für diese Konfiguration (Spalte Konf.) Jumper Status Konf.

  • Page 148: Configuration And Setting Sheet Ke04

    General operation 11.4.4.4 Configuration and setting sheet KE04 Standard jumpering for generators with DC-alternator. Panel for 24V-operation (over attitude of solder jumper J101 alternatively 12V-operation is possible). The safety device is installed with the value 0,63AT. The circuit parts for 24V-operation are not equipped. Fig.

  • Page 149: Starting Preparation / Checks (Daily)

    General operation 11.5 Starting preparation / Checks (daily) 11.5.1 Marine version 1. Oil level control (ideal level: 2/3 MAX). The level should be about 2/3 of the maximum level of a cold engine. Further, if installed, the oil level of the oil-cooled bearing must be controlled before each start - see sediment bowl at generator front cover!.

  • Page 150: Starting And Stopping The Generators

    General operation 11.6 Starting and stopping the generators 11.6.1 Starting the generator Warning!: Automatic start Danger for life! - The generator can be equipped with a automa- tik start device. This means the generator can be started by an external signal. To avoid an unexpected starting of the genera- tor, the starter battery must be disconected before start wor- king at the generator.

  • Page 151: Stopping The Generator

    General operation Attention!: In the event of starting problems, close the sea water inlet cock. Panda marine generators only. Should there be any reason to turn the engine (over) or start the engine i.e. to bleed the fuel system, the sea water inlet cock must be closed! During the starting process, the cooling water pump is driven with the motor.

  • Page 152: Automatic Adapter - Optional

    01. Main terminals 02. Automatic adapter 21.02.02.016H 03. 8-pole DIP-switch Fischer Panda Art. No. 21.02.02.016H 11.7.1 Function: The automatic adapter RE0704 extends the generator control panel P6+ with an automatic input. A potential-free contact can be attached to this input. If this contact is closed, then the generator, which is attached to the generator control panel P6+, is started automatically.
  • Page 153 General operation With (+) characterized connection is the input. The input is connected through a resistance to 12V (with 24V-operated internally generated). If the two connections are short circuited over a potential-free contact, then the input current flows. To be considered for an electronic contact the low input current and the polarity is to be selected. The high input current is to be selected for an electromechanical contact.

  • Page 154: Terminal Connections

    General operation 11.7.3 Terminal connections Connection for the automatic adapter X2 (row with odd pin numbers // I/O viwe from operating panel) Fig. 11.7.3-1: Terminal connections automatic adapter Pin-no. Pin-name I / O Description Current supply + (operation voltage behind fuse) Current supply - (ground) VBFS Current supply + switched (voltage Pin 1, with panel switched on)

  • Page 155: Master-Slave Adapter - Optional

    General operation 11.8 Master-Slave adapter - optional 11.8.1 Fischer Panda Art. No. 21.02.02.015H 12V-version Fig. 11.8.1-1: Panel 21.02.02.009H with master-slave adapter 21.02.02.015H 01. Main terminals 02. Master-slave adapter 21.02.02.015H 11.8.2 Fischer Panda Art. No. 21.02.02.01H 24V-version Fig. 11.8.2-1: Panel 21.02.02.012H with master-slave adapter 21.02.02.015H 01.

  • Page 156: Terminal Connections

    General operation With the Master-Slave-Adapter RE0706 two Generator Control Panels P6+ RE0703 can be connected to a Master- Slave-Combination. In addition on each Generator Control Panel P6+ an Master-Slave-Adapter RE0706 is installed. The Generator Control Panel P6+ is interconnected by the 14pole connecting terminals on the Master-Slave-Adap- ters 1:1.

  • Page 157: Terminal X3

    General operation LED-AC-Fault Output for LED AC-Fault on the Slave panel, is switched to GND, if the LED is illuminated (Fuel Level) LED-T-Win- Output for LED T-Winding on the Slave panel, is switched to GND, if the LED is illuminated ding DC-Control Output for LED DC-Control-display on the Slave panel.

  • Page 158: Configuration And Adjustment

    General operation 11.8.6 Configuration and adjustment 11.8.6.1 Configuration and setting sheet KE05 Standard Jumperung for use as Slave-Panel in connection with two Master-Slave-Adapters RE0706 and a Genera- tor Control Panel P6+ RE0703 as Master-Panel. Panel only for 12V-Betrieb. The safety device is installed with the value 0,63AT. The circuit parts for 24V-operation are not equipped. Fig.

  • Page 159: Configuration And Setting Sheet Ke06

    General operation 11.8.6.2 Configuration and setting sheet KE06 Standard jumpering for use as Slave-Panel in connection with two Maste-Slave-Adapters RE0706 and a Generator Control Panel P6+ RE0703 as Master-Panel. Panel for 24V-operation. (over attitude of solder jumper J101 alterna- tively 12V-operation is possible) The safety device is installed with the value 0,63AT.
  • Page 160 General operation Seite/Page 160 Panel Generator Control P6+ RE0703_Kunde_eng.R06 - Kapitel/Chapter 11: General operation 26.11.10...

  • Page 161: Measurements

    Q:\Zeichnungen\7067e01.idw Skizze für Lochbild layout for hole pattern Maßstab: Gewicht: Material: Halbzeug: 21.02.02.009H Artikel Nr.: Otto-Hahn-Str. 32-34 D-33104 Paderborn Tel.: (05254) 9202-0 Fax (05254) 85724 info@fischerpanda.de www.fischerpanda.de Panel Generator Control Datum Name 06.03.2007 jschaefers Bearb. Gepr. Norm. Allgemeintoleranzen nach Blatt 2D Zeichnungs Nr.
  • Page 162 Measurements Leere Seite / Intentionally blank Seite/Page 162 Panel Generator Control P6+ RE0703_Kunde_eng.R06 - 26.11.10...

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