Subscribe to Our Youtube Channel
Related Manuals for Fischer Panda 7K PMS
Summary of Contents for Fischer Panda 7K PMS
-
Page 1: Marine Generator Manual
Marine Generator Manual Panda 4K PMS / Panda 5K PMS / Panda 7K PMS 230 V/50 Hz 120 V/60 Hz 240 V/60 Hz Super silent technology Panda_4K-5K_PMS_eng.R04 22.10.19... -
Page 2: Current Revision Status
Duplication and change of the manual is permitted only in consultation with the manufacturer! Fischer Panda GmbH, 33104 Paderborn, reserves all rights regarding text and graphics. Details are given to the best of our knowledge. No liability is accepted for correctness. Technical modifications for improving the product without previous notice may be undertaken without notice. -
Page 3: Download
1.1 Download Weitere verfügbare Sprachen dieses Handbuches können unter dem unten angegebenen Link heruntergeladen werden. Other available languages of this manual can be downloaded under the link below. Vous trouvez d’autres langues disponibles de ce manuel en suivant le lien ci-dessous: Otros idiomas disponibles en este manual se pueden descargar en el link de abajo: ... - Page 4 Seite/Page 4 - Kaptitel/Chapter 1: 22.10.19...
-
Page 5: Table Of Contents
Marine Generator Manual ........................... 1 Current revision status............................2 Fischer Panda GmbH, 33104 Paderborn, reserves all rights regarding text and graphics. Details are given to the best of our knowledge. No liability is accepted for correctness. Technical modifications for improving the product without previous notice may be undertaken without notice. - Page 6 Back view - Panda 5K PMS ....................46 3.2.10 View from above - Panda 5K PMS ..................47 3.2.11 Right side view - Panda 7K PMS ..................48 3.2.12 Left side view - Panda 7K PMS ..................49 3.2.13 Front view - Panda 7K PMS ...................
- Page 7 4.2.4 Protection conductor: ......................59 4.2.5 Operating control system on the Fischer Panda generator ..........59 Instructions for capacitors - not present at all models ................ 59 Checks before start, starting and stopping the generator..............59 ................................
- Page 8 Inhalt / Contens 6 Maintenance Instructions ..........................91 Personal requirements ........................91 6.1.1 Hazard notes for the maintenance ..................91 Environmental protection ........................93 Maintenance interval ........................... 93 General maintenance instructions ...................... 93 6.4.1 Checks before each start ....................
- Page 9 Inhalt / Contens Tools and measuring instruments ..................... 133 Troubleshooting table and flowchart ....................134 7.4.1 Generator output voltage too low ..................134 7.4.2 Generator voltage too high (more than 240 V - 50 Hz ............134 7.4.3 Generator voltage fluctuates ..................
- Page 10 Inhalt / Contens Remote control panel ........................157 9.1.1 Cleaning and Replacing parts at the generator ..............158 Front side ............................159 9.2.1 Back side .......................... 159 Operation manual ..........................160 9.3.1 Preliminary remarks ......................160 9.3.2 Override function ......................
-
Page 11: In Case Of Emergency First Aid / Im Notfall - Erste Hilfe
In case of Emergency First Aid / Im Notfall - Erste Hilfe 3. In case of Emergency First Aid / Im Notfall - Erste Hilfe First Aid in case of accidents by electrical shocks 5 Safety steps to follow if someone is the victim of electrical shock Do not touch the injured person while the generator is running. -
Page 12: When An Adult Stops Breathing
In case of Emergency First Aid / Im Notfall - Erste Hilfe 3.1 WHEN AN ADULT STOPS BREATHING DO NOT attempt to perform the rescue breathing Warning: techniques provided on this page, unless certified. Performance of these techniques by uncertified personnel could result in further injury or death to the victim. - Page 13 Not only do you have a Fischer Panda generator on board, you also have worldwide support from the Fischer Panda Team. Please take the time to read this and find how we can support you further.
-
Page 14: General Instructions And Regulations
General Instructions and Regulations 1. General Instructions and Regulations 1.1 Safety first! These symbols are used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury of lethal danger during certain maintenance work or operations. Read these instructions carefully. Can cause acute or chronic health impairments or death WARNING: Hazardous materials even in very small quantities if inhaled, swallowed, or... - Page 15 General Instructions and Regulations General warning of a hazard area WARNING: General warning Can cause acute or chronic health impairments or death WARNING: Danger due to inhalation and/or even in very small quantities if inhaled or ingested. ingestion Warning of live parts that may cause electric shock upon WARNING: Risk of electric shock upon contact contact.
-
Page 16: Tools
General Instructions and Regulations Wearing the applicable snugly fitting protective clothing MANDATORY INSTRUCTION: Wear snugly fitting provides protection from hazards and can prevent damage to protective clothing (PPE). your health. Wearing hearing protection provides protection from acute MANDATORY INSTRUCTION: Wear hearing and gradual hearing loss. - Page 17 General Instructions and Regulations Socket wrench set Hexagon socket wrench set Clamp-on ammeter (DC for synchronous generators; AC for asynchronous generators) Torque wrench 22.10.19 Kapitel/Chapter 1: General Instructions and Regulations - Seite/Page 17...
-
Page 18: Manufacturer Declaration In Accordance With The Machinery Directive 2006/42/Ec
General Instructions and Regulations 1.3 Manufacturer declaration in accordance with the Machinery Directive 2006/42/EC )LVFKHU 3DQGD *PE+ 2WWR+DKQ6WU 3DGHUERUQ *HVFKlIWVIKUHU 'U,QJ+DQV- +HUEHUPDQQ 6WHSKDQ %DFNHV +DQGHOVUHJLVWHU +5% 3DGHUERUQ &('(&/$5$7,21 8QGHU WKH WHUPV RI 'LUHFWLYH (* 'HVFULSWLRQ RI 0DFKLQH )LVFKHU 3DQGD 'LHVHO (OHFWULFDO *HQHUDWRU 7\SH RI 0DFKLQHU\ 3. $UW1R ... -
Page 19: Customer Registration And Guarantee
• You will receive free upgrades as necessary. Additional advantages: Based on your complete data record, Fischer Panda technicians can provide you with fast assistance, since 90 % of the disturbances result from defects in the periphery. Problems due to installation errors can be recognized in advance. -
Page 20: Safety Instructions - Safety First
General Instructions and Regulations 1.5 Safety Instructions - Safety First! 1.5.1 Safe operation Careful handling of the equipment is the best insurance against an accident. Read the manual diligently, and make sure you understand it before starting up the equipment. All operators, regardless of their experience level, shall read this manual and additional pertinent manuals before commissioning the equipment or installing an attachment. -
Page 21: Safe Handling Of Fuels And Lubricants
General Instructions and Regulations 1.5.5 Safe handling of fuels and lubricants Keep fuels and lubricants away from naked fire. Before filling up the tank and/or applying lubricant, always shut down the generator and secure it against accidental start-up. Do not smoke and avoid naked flame and sparking near fuels and the generator. Fuel is highly flammable and may explode under certain conditions. -
Page 22: Safety Precautions Against Burns And Battery Explosions
General Instructions and Regulations 1.5.7 Safety precautions against burns and battery explosions The generator and its cooling agents and lubricants as well as the fuel can get hot while the generator is operated. Use caution around hot components such as parts containing exhaust fumes, radiator, hoses, and engine block during operation and after the generator was shut down. -
Page 23: Implementation Of Safety Inspections And Maintenance
General Instructions and Regulations 1.5.10 Implementation of safety inspections and maintenance Disconnect the battery from the engine before performing service work. Affix a sign to the control panel - both the main and the corresponding slave panel - with the instruction “DO NOT START UP - MAINTENANCE IN PROGRESS“... -
Page 24: Protective Conductor And Potential Equalisation
General Instructions and Regulations 1.6.1.1 Protective conductor and potential equalisation: Electric voltage above 50 V may be life-threatening. Fort this reason systems are grounded with a protective conductor. In connection with a RCD the current supply will be disconnected in case of a failure. Appropriate safety precautions like the RCD and corresponding fuses have to be provided by the customer to guarantee a save operation of the generator. -
Page 25: Safety Instructions Concerning Cables
• Battery connection cables shall be installed with utmost care and shall be checked for excessive heating under load. Check the battery near vibrating components regularly for chafing and insulation defects. ATTENTION! For battery charger generators (Fischer Panda AGT-DC)! Prior to installation, verify that the voltage of the battery bank complies with the output voltage of the generator. - Page 26 General Instructions and Regulations Seite/Page 26 - Kapitel/Chapter 1: General Instructions and Regulations 22.10.19...
-
Page 27: Basics
This manual is work instruction and operation instruction for the owner and user of Fischer Panda generators. The manual is the base and the guideline for the correct installation and maintenance of Fischer Panda Generators. The manual does not substitute the technical evaluation and should be used as an example guide only. -
Page 28: Panda Transport Box
2.3.1 Transporting the generator • The generator must always be upright for transport. • For transport, the Fischer Panda Transport Box shall be used for the generator. The generator shall be securely attached to the bottom of the box. • For loading/unloading, an adequate industrial truck shall be used. -
Page 29: Scope Of Delivery
An adequate lifting yoke shall be used for transport/ Fig. 2.3-1: Lifting yoke (example) loading 2.4 Scope of delivery The Fischer Panda PMS generator system contains following components: 2.4.1 Asynchronous Generator: Fischer Panda Generator Fig. 2.4-1: Fischer Panda Generator representative picture Remote control panel Fig. - Page 30 AC Control Box is not required for this generators. representative picture Fischer Panda Manual Fig. 2.4.1-4: Fischer Panda Manual The Fischer Panda Manual contains following components: • Clear foil bag with general informations ect. • Generator manual with added remote control panel manual •...
-
Page 31: Opening The Mpl Sound Insulation Capsule
2.4.2 Opening the MPL sound insulation capsule To open the sound insulation capsule, the closures must Fig. 2.4-1: Sound insulation capsule, side part be rotated roughly 180° counter-clockwise. Use a flat head screwdriver. Pull the sidewalls out by gripping into the slots. -
Page 32: Opening The Gfk Sound Insulation Capsule
2.4.3 Opening the GFK sound insulation capsule GFK sound insulation capsule with lash closures Fig. 2.4-1: Lash closures To open the lash closures pull the handle in arrow Fig. 2.4-2: Lash closures direction and lift the lash of the closure pin. After lifting of the lashes, the sound isolation cover upper pars can be removed. -
Page 33: Reference Note For The Starter Battery At A Long-Term Standstill
For a 24 V battery applies 23,4 V lower open-circuit voltage (battery flat) - conservation charging 26,4 V. These data relate to a battery temperature of 20-25°C. Consider the specifications of the battery manufacturer. Fischer Panda recommendation: Notice: • Install a battery main switch and turn it to the off-position. -
Page 34: Arrangements For Deconservation After A Medium-Term Standstill (3 To 6 Months)
• Check anti-freeze protection of the cooling water and refill if applicable. The anti-freeze protection should not be older than 2 years. The content of the anti-freeze protection should be between 40% and 60% to ensure corrosion protection in the cooling water circuit; Refill anti-freeze if necessary. If cooling water will be drained, for example after a conservation of the engine, no water should remain within the engine during the stand still. -
Page 35: Arrangements At A Long-Term Standstill / Shutdown
• Visual inspection of the generator according to initial operation and start generator. 2.5.4 Arrangements at a long-term standstill / shutdown Standstill (more than 6 months) 2.5.4.1 Arrangements for conservation: • Check the charge of battery and recharge approximately every 3 months if necessary. Consider the specifications of the battery manufacturer. -
Page 36: Arrangements After A Long-Term Standstill (Shutdown) / Recommissioning
• Keep shut-off lever at generator in 0-position and activate starter for approx. 10 sec. Make a break for 10 sec. and repeat procedure twice. • Visual inspection of the generator according to initial operation and start generator. Fischer Panda recommendation: Notice: After a long-term standstill a complete 150 h inspection according to inspection schedule should be carried out. -
Page 37: The Panda Generator
The Panda Generator 3. The Panda Generator 3.1 Type plate at the Generator Fig. 3.1-1: Type plate at the generator - Picture shows 4000s SC Fig. 3.1-2: Discription type plate 22.10.19 Kapitel/Chapter 3: The Panda Generator - Seite/Page 37... -
Page 38: Description Of The Generator
The Panda Generator 3.2 Description of the Generator 3.2.1 Right side view - Panda 4K PMS Fig. 3.2.1-1: Right side view Thermostat housing Connection point for external ventilation valve DC alternator Starter motor Oil filter Thermo switch Fuel filter Heat exchanger Sound cover base part Seite/Page 38 - Kaptitel/Chapter 3: The Panda Generator 22.10.19... -
Page 39: Left Side View - Panda 4K Pms
The Panda Generator 3.2.2 Left side view - Panda 4K PMS Fig. 3.2.2-1: Left side view 04 05 Gernerator terminal box Sound cover base part Thermo switch at cylinder head Fuel filter Generator housing with coil Oil dipstick Failure bypass switch Raw water pump DC terminal with relays and fuses Fuel solenoid valve... -
Page 40: Front View - Panda 4K Pms
The Panda Generator 3.2.3 Front view - Panda 4K PMS Fig. 3.2.3-1: Front view Thermostat housing Oil drain hose Cable for remote control panel Ventilation screw solenoid valve Raw water pump Passage for starter battery cables Fuel filter Connections to external expansion tank Connection plug for the boost electronic Exhaust out Raw water in... -
Page 41: Back View - Panda 4K Pms
The Panda Generator 3.2.4 Back view - Panda 4K PMS Fig. 3.2.4-1: Back view Capacitors Generator front plate Heat exchanger Sound cove base part Thermo switch Generator terminal box 22.10.19 Kapitel/Chapter 3: The Panda Generator - Seite/Page 41... -
Page 42: View From Above - Panda 4K Pms
The Panda Generator 3.2.5 View from above - Panda 4K PMS Fig. 3.2.5-1: View from above Capacitors Raw water pump Generator terminal box Regulator for DC alternatort Valve cover Thermo switch at cylinder head Fuel stop solenoid Heat exchanger Oil filler neck DC alternator Fuel filter Thermostat housing... -
Page 43: Right Side View - Panda 5K Pms
The Panda Generator 3.2.6 Right side view - Panda 5K PMS Fig. 3.2.6-1: Right side view Thermostat housing Connection point for external ventilation valve DC alternator Starter motor Oil filter Thermo switch Sound cover base part Heat exchanger 22.10.19 Kapitel/Chapter 3: The Panda Generator - Seite/Page 43... -
Page 44: Left Side View - Panda 5K Pms
The Panda Generator 3.2.7 Left side view - Panda 5K PMS Fig. 3.2.7-1: Left side view Gernerator terminal box Sound cover base part Generator housing with coil Fuel filter Failure bypass switch Raw water pump Actuator Oil dipstick DC terminal with relays and fuses Fuel solenoid valve Boost electronic Seite/Page 44 - Kaptitel/Chapter 3: The Panda Generator... -
Page 45: Front View - Panda 5K Pms
The Panda Generator 3.2.8 Front view - Panda 5K PMS Fig. 3.2.8-1: Front view Thermostat housing Cable for remote control panel Raw water pump Passage for starter battery cables Fuel filter Connections to external expansion tank Raw water in Exhaust out Fuel in/out Connection point for external ventilation valve Passage for fuel pump cable... -
Page 46: Back View - Panda 5K Pms
The Panda Generator 3.2.9 Back view - Panda 5K PMS Fig. 3.2.9-1: Back view Capacitors Generator front plate Heat exchanger Sound cove base part Thermo switch Generator terminal box Seite/Page 46 - Kaptitel/Chapter 3: The Panda Generator 22.10.19... -
Page 47: View From Above - Panda 5K Pms
The Panda Generator 3.2.10 View from above - Panda 5K PMS Fig. 3.2.10-1: View from above Capacitors Regulator for DC alternatort Generator terminal box Thermo switch at cylinder head Valve cover Heat exchanger Fuel stop solenoid DC alternator Oil filler neck Thermostat housing Raw water pump 22.10.19... -
Page 48: Right Side View - Panda 7K Pms
The Panda Generator 3.2.11 Right side view - Panda 7K PMS Fig. 3.2.11-1: Right side view Leere Seite / Intentionally blank Thermostat housing Connection point for external ventilation valve DC alternator Starter motor Oil filter Exhaust out Generator terminal box... -
Page 49: Left Side View - Panda 7K Pms
The Panda Generator 3.2.12 Left side view - Panda 7K PMS Fig. 3.2.12-1: Left side view 04 05 Capacitors Boost electronic DC regulator for DC alternator Fuel filter Generator housing with coil Oil dipstick Failure bypass switch Raw water pump... -
Page 50: Front View - Panda 7K Pms
The Panda Generator 3.2.13 Front view - Panda 7K PMS Fig. 3.2.13-1: Front view Thermostat housing Fuel pump cable Oil drain hose Fuel solenoid valve Raw water pump Cable for remote control panel Fuel filter Load cable Sound cover base part... -
Page 51: Back View - Panda 7K Pms
The Panda Generator 3.2.14 Back view - Panda 7K PMS Fig. 3.2.14-1: Back view Air filter Generator front plate Heat exchanger Sound cove base part Thermo switch Capacitors 22.10.19 Kapitel/Chapter 3: The Panda Generator - Seite/Page 51... -
Page 52: Details Of Functional Units
The Panda Generator 3.3 Details of functional units 3.3.1 Control panel The control panel is fitted with various monitoring functions, which increase functional reliability and operating safety of the generator. Various parts of the generator are monitored with sensors which, when triggered, generate an error message and can shut down generator operation under certain circumstances to prevent damage. -
Page 53: Components Of Cooling Water System (Raw Water + Fresh Water)
The Panda Generator 3.3.2 Components of cooling water system (raw water + fresh water) Fig. 3.3.2-1: Two circle system 22.10.19 Kapitel/Chapter 3: The Panda Generator - Seite/Page 53... -
Page 54: The Fuel And Combustion Air System
The Panda Generator 3.3.3 The fuel and combustion air system Fig. 3.3.3-1: Fuel and combustion air circle Seite/Page 54 - Kaptitel/Chapter 3: The Panda Generator 22.10.19... -
Page 55: Sensors And Switches For Operation Surveillance
The Panda Generator 3.3.4 Sensors and switches for operation surveillance Thermo-switch at cylinder head Fig. 3.3.4-1: TThermo-switch at cylinder head The thermo-switch at the cylinder head serves to monitor the generator temperature. Thermo-switch at water-cooled exhaust elbow Fig. 3.3.4-2: Thermo-switch at exhaust elbow This thermo switch is located at the water-cooled exhaust elbow union and serves to monitor the temperature of the fresh water cooling system. -
Page 56: The Lubrication Circuit
The Panda Generator Oil pressure switch Fig. 3.3.4-4: Oil pressure switch In order to be able to monitor the lubricating oil system, an oil pressure switch is built into the system. 3.3.5 The lubrication circuit Fig. 3.3.5-1: Lubrication circuit Seite/Page 56 - Kaptitel/Chapter 3: The Panda Generator 22.10.19... -
Page 57: Generator Operation Instruction
Generator operation instruction 4. Generator operation instruction 4.1 Personal requirements Only instructed persons are allowed to run the generator. Instructed Persons has read the manual of the generator and all ancillary components and external equipment. He must be acquaint with the specific risks and safety instructions. -
Page 58: Pre-Heating The Diesel Motor
It is harmless for the generator to deliver full nominal power for 2-3 hours. The hole conception of the Fischer Panda generator make sure, that the full power operation at extreme condition will not increase the engine temperatures over. Please note that the emissions of the generator also increase at full power operation. -
Page 59: Protection Conductor
4.2.5 Operating control system on the Fischer Panda generator Fischer Panda generators are equipped with various sensors/temperatures switches. The combustion engine is fur- ther equipped with a oil pressure control switch, which switches the motor off, if the oil pressure sinks to a particular level. - Page 60 Generator operation instruction Leere Seite / Intentionally blank Seite/Page 60 Kapitel/Chapter 4: Generator operation instruction 22.10.19...
-
Page 61: Installation Instructions
Damages caused by faulty or incorrect installation are not covered by the warranty. 5.1 Personal requirements The described installation must be done by a technical trained person or a Fischer Panda service point. 5.1.1 Hazard notes for the installation see “Safety first!” on Page 10. - Page 62 Installation Instructions -Warning!: Danger of fire Oil and fuel vapours can ignite on contact with ignition sources. Therefore: • No open flames during work on the generator. • Do not smoke. • Remove oil and fuel residues from the generator and floor. Danger!: Danger of poisoning Contact with engine oil, antifreeze and fuel can result in .
-
Page 63: Preparing The Base - Placement
Installation Instructions 5.2 Preparing the base - Placement Since Panda generators have extremely compact dimensions, they can be installed in tight locations. Attempts are sometimes made to install them in almost inaccessible places. Please consider that even almost maintenance-free machinery must still remain accessible at least at the front (drive belt, water pump) and the service-side (actuator, dipstick). -
Page 64: Installation Of The Cooling System - Raw Water
Installation Instructions 5.4 Installation of the cooling system - raw water 5.4.1 General Information The genset should have its own raw water (coolant water) inlet and should not be connected to any other engine systems. Ensure that the following installation instructions are complied with: For the avoidance of galvanic corrosion, refer to the chapter „Service instruction for marine generators (corrosion protection)“. -
Page 65: Generator Installation Above Waterline
A repair is then very expensive. Replacement impeller and also a spare pump should always be on board. The old pump can be sent back to Fischer Panda. Installation above water level Fig. 5.4.4-1: Installing the generator above the water level 1. -
Page 66: Generator Installation Below Waterline
Installation Instructions 5.4.5 Generator Installation below waterline If the generator cannot be attached at least 600 mm above the waterline, a vent valve must be installed at the raw water line. Possible heeling must be taken into consideration if installed Fig. -
Page 67: Generator Housing Cooled By Raw Water
Installation Instructions ...and bend it upwards. Fig. 5.4.5-3: Connection vent valve Both hose ends must be led out outside of the sound cover to one point, if possible 600 mm over the waterline at the mid- ships line. The valve is connected at the highest place with the two hose ends. -
Page 68: Indirect Cooling Of The Genset Housing (By The Heat Exchanger)
Installation Instructions 5.4.7 Indirect cooling of the genset housing (by the heat exchanger) Fig. 5.4.7-1: Installation scheme indirect cooling of the genset housing 1. Vent valve 5. Raw water filter 2. Exhaust manifold 6. Water cock 3. Raw water pump (Raw water impeller pump) 7. -
Page 69: Ventilating At The First Filling Of The Internal Cooling Water Circuit
Installation Instructions The external cooling water expansion tank may be filled Attention! only up to the lower edge of the lower tension tape (see note „max“) in the maximum filling level in cold condition. 5.5.2 Ventilating at the first filling of the internal cooling water circuit Expansion Tank Fig. -
Page 70: Pressure Test For Controlling The Cooling Water Circuit
Installation Instructions 7. Fill up the expansion tank. 8. Close the expansion tank. 9. Re-ventilating process 10 Operating hours after the first start-up (and if necessary) Also after the first implementing a small amount of air can be reside in the cooling circuit. To ensure an immaculate and actual operating of the cooling system the ventilating process must be repeated casual in the next few days (weeks, if necessary). -
Page 71: Scheme For Freshwater Circuit At Two Circuit Cooling System
Installation Instructions 5.5.4 Scheme for freshwater circuit at two circuit cooling system Fig. 5.5.4-1: Scheme for freshwater circuit at two circuit cooling system 1. Expansion tank 4. Freshwater pump 2. Exhaust manifold 5. Heat exchanger 3. Thermostat housing 6. Cooling water connection block 22.10.19 Kapitel/Chapter 5: Installation Instructions - Seite/Page 71... -
Page 72: Installation Of The Water Cooled Exhaust System
Installation Instructions 5.6 Installation of the water cooled exhaust system 5.6.1 Installation of the standard exhaust system The generator exhaust system must remain completely independent and separate from the exhaust system of any other unit(s) on board. The water lock must be installed at the lowest point of the exhaust system. An optional noise insulated water lock can also be installed. -
Page 73: Installation Of The Waterlock
Installation Instructions Installation of the waterlock Pay attention to the right flow direction throught the Note!: waterlock. Unfortunately, it can occasionally occur that, because of an disadvantageous mounting position of the waterlock, sea water gets into the diesel engines’ combustion chamber. This disables the diesel engine by irreversible damages. Quite frequently, this leads to discussions during which the parties involved in the yachts’... -
Page 74: Installation Area Of The Waterlock
Installation Instructions ship is tilted. c) The venting valve does not work, because it jams or it is clotted. (The venting valve’s function needs to be checked regularly.) As it consistently happens that functioning risks are not realised during the laying of the exhaust hose, the following explanations refer explicitly to the exhaust hose. -
Page 75: Ideal Position Of The Waterlock
Installation Instructions If there are any doubts, a verification can easily be made Fig. 5.7.3-2: Testing the cooling water level by temporarily using a clear-sighted hose (1) as exhaust hose. In that way, the cooling water level can be checked very easily. -
Page 76: Example Of The Installation Of The Waterlock Off-Center And Possible Effects
Installation Instructions Tilted position 30 degrees - Fig. 5.7.3.1-3 Fig. 5.7.3.1-3: Tilted position 30 degrees The distance of the water level, even in ideal position, changes that only 458 mm distance remain. So the critical distance is under-run already. Tilted position 45 degrees - Fig. 5.7.3.1-4 Fig. -
Page 77: Exhaust / Water Separator
Installation Instructions Tilted position 45 degrees - Fig. 5.7.3.2-2 Fig. 5.7.3.2-2: Tilted position 45 degrees The water level is now at the same height as the critical point at the exhaust elbow. If the ship is sailed in a tilted position of 45 degrees with an installation like this, the ingress of cooling water into the combustion chamber is inevitable. - Page 78 Installation Instructions mounted next to the through-hull fitting. Additionally there is a component at Fischer Panda, which acts as both an „exhaust goose neck“, and water separator. With this „exhaust/water separator“ the cooling water is derived over a separate pipe. The exhaust noises emanating from the exterior of the yacht are strongly decreased. Particularly the „water splash“.
-
Page 79: Installation Exhaust Water Separator
Installation Instructions 5.8.1 Installation exhaust water separator Fig. 5.8.1-1: Installation exhaust water separator 1. Generator 4. Silencer 2. Silencer / Water lock 5. Sea cock 3. Exhaust-Water-Separator 6. Hull outlet If the exhaust water separator was sufficiently highly installed, a goose neck is no longer necessary. The exhaust/ water separator fulfils the same function. - Page 80 Installation Instructions Fig. 5.8.1-2: Example for an unfavourable installation Example of an unfavourable installation: - Water lock not far enough below the lowest level of the generator - Distance water lock to exhaust/water separator too large Seite/Page 80 - Kaptitel/Chapter 5: Installation Instructions 22.10.19...
-
Page 81: Installation Of The Fuel System
Installation Instructions 5.9 Installation of the fuel system 5.9.1 General references Inside the generator capsule itself, there is the fuel filter installed (exception: Panda 4200 and 4500). Additional fuel filters (with water separator) must be mounted outside the capsule in easily accessible places in the fuel lines between the tank intake fuel pump and the diesel motor's fuel pump. -
Page 82: Connection Of The Fuel Lines At The Tank
Installation Instructions 5.9.3 Connection of the fuel lines at the tank Lead the return fuel pipe connected to the day tank to the floor The return pipe connected to the tank must be dropped to the same depth as the suction pipe, if the generator is mounted higher than the tank, in order to prevent fuel running back into the tank after the motor has been switched off, which can lead to enormous problems, if the generator is switched off for a long period. -
Page 83: Generator Dc System Installation
Installation Instructions 4. The air vent screw can be screwed in again, as soon as fuel runs out without bubbles. Then release the depressing the failure bypass switch. 5. Starting the generator Now the generator can be started by pushing the „START“-button. The generator should start after a short while. One of the pipe union nuts of an injection hose has to be unscrewed, should the unit not start;... - Page 84 Installation Instructions To avoid large voltage drops the battery should be NOTE: installed as near as possible to the generator. The positive terminal of the battery is attached at the red cable, the negative pole at the blue cable. It must be guaranteed that first the cables are attached at A t t e n t i o n ! : C o n s i d e r c o r r e c t c o n n e c t i o n the generator and then at the battery.
- Page 85 Installation Instructions Negative battery cable Fig. 5.10.1-2: Negative battery cable The negative (-) battery cable is connected to the engine foot. Note! The battery negative pole may not be connected with the boat ground or with the protective grounding of the 120 V installation! DC-relay Fig.
-
Page 86: Connection Of The Remote Control Panel - See Separate Control Panel Manual
Installation Instructions Fig. 5.10.1-5: Battery installation - Scheme 1. Generator 3. Fuse 2. Battery block 4. Battery main switch 5.10.2 Connection of the remote control panel - see separate control panel manual Seite/Page 86 - Kaptitel/Chapter 5: Installation Instructions 22.10.19... -
Page 87: Generator Ac System Installation
Installation Instructions 5.11 Generator AC system installation Before the electrical system is installed, READ the Attention! SAFETY INSTRUCTIONS of this manual FIRST! Be sure that all electrical installations (including all safety systems) comply with all required regulations of the regional authorities. This includes lightening conductor, personal protection switch etc. - Page 88 Installation Instructions The fuses must be of the slow type. A 3-way motor protection switch must be installed to protect the electrical motor. Required fuses see rated current on the type plate Required cable cross-sections The following recommended electrical cable dimensions (cross sections) are the minimum required sizes for a safe installation (see section 9.3, “Cable cross section,”...
-
Page 89: Insulation Test
Installation Instructions 5.11.1 Insulation test Once the electrical system installation is complete, a Attention: ground insulation test must be performed as follows: 1. Switch off all on-board electrical devices. 2. Start the generator. 3. Measure the AC-voltage with a voltmeter (adjust to Volt/AC) between a. - Page 90 Installation Instructions Seite/Page 90 - Kaptitel/Chapter 5: Installation Instructions 22.10.19...
-
Page 91: Maintenance Instructions
The maintenance described here can be carried out by the operator unless otherwise indicated. Further maintenance work may only be carried out by specially trained specialist personnel or authorized repairers (Fischer Panda Service Points). This is especially true for work on the valve setting, diesel injection system and for engine repair. - Page 92 Maintenance Instructions Oil and fuel vapours can ignite on contact with ignition Warning!: Danger of fire sources. Therefore: • No open flames during work on the generator. • Do not smoke. • Remove oil and fuel residues from the generator and floor. Contact with engine oil, antifreeze and fuel can result in Danger! Danger of poisoning damage to health.
-
Page 93: Environmental Protection
Maintenance Instructions Observe the instructions from your battery manufacturer. 6.2 Environmental protection Danger to the environment due to mishandling! Environmental protection! Significant environmental damage can occur, particularly for incorrect disposal, if environmentally hazardous operating materials are mishandled. Therefore: • Always observe the instructions mentioned below. •... -
Page 94: Oil Change Intervals
Maintenance Instructions the front seal cover at the generator. 6.5 Oil change intervals The first oil change is to be accomplished after a period of operation from 35 to 50 hours. Afterwards the oil is to be changed after 150 hours. For this, the oil SAE30 for temperatures over 20°C and SAE20 for temperatures between 5°C and 20°C is to be used. -
Page 95: Refilling Oil
• if the oil-level is under the minimum mark by less than 50h, there might be a technical problem! In that case, we recommend going to a shop or a Fischer Panda service point. • if the oil is cloudy or even „creamy“, coolant might have mixed with the oil. See a garage or a Fischer Panda service point immediately. -
Page 96: Replacement Of Engine Oil And Engine Oil Filter
Maintenance Instructions 6.7 Replacement of engine oil and engine oil filter You require: - Engine oil. See attachment. - New oil filter (not with generators with EA300 engines) - Sealing for oil drain screw - Personal protective gear - Container to collect used oil (heat resistant and of sufficient size) - Open-ended wrench for oil drain screw - Paper towels and cloth... - Page 97 Maintenance Instructions 2. Loosen oil filling cap Fig. 6.7-1: Oil filling cap Unscrew the oil filling cap. This is necessary, because otherwise a vacuum will form and the oil can not completely drain off. Sample picture 3. Open oil drain screw. Fig.
-
Page 98: After The Oil Change
Maintenance Instructions Oil screen with generators with EA300 engines Fig. 6.7-4: Oil screen The oil screen should be cleaned every 500 operating hours: to do so follow the instructions in the engine manual. Use spanner size 17 mm. Sample picture 6. -
Page 99: Verifying The Starter Battery And (If Necessary) The Battery Bank
Maintenance Instructions 6.8 Verifying the starter battery and (if necessary) the battery bank Check the condition of the battery. Proceed here as prescribed by the battery manufacturer. If from the battery manufacturer not otherwise mentioned. 6.8.1 Battery 6.8.1.1 Check battery and cable connections •... -
Page 100: Check Electrolyte Density
Maintenance Instructions 6.8.1.3 Check electrolyte density • Measure the electrolyte density of individual cells with a Fig. 6.8.1.3-1: Battery commercial hydrometer. The hydrometer reading (see table on following page) indicates the battery’s state of charge. During measurement, the temperature of the electrolyte should preferably be 20 °C. - Page 101 Maintenance Instructions 2. Press failure bypass switch and keep firmly pressed. Fig. 6.9-1: Failure bypass switch The electrical fuel pump must be audible. Switching on and off the solenoid valve at the generator will be audible by pressing the failure bypass switch (if capsule removed).
-
Page 102: Replacement Of The Fuel Filter
Maintenance Instructions 6.9.1 Replacement of the fuel filter Exchanging the filter, depending upon fuel contamination, Fig. 6.9.1-1: Fuel Filter should take place after 300 operational hours at the very least. The inlet must be clamped, before exchanging the filter. Remove the hoses from the used filter and fasten them to the new filter. -
Page 103: Checking The Water Separator In The Fuel Supply
Maintenance Instructions 2. Unscrew the filter element from the mount (left hand Fig. 6.9.1.1-3: Fuel filter rotation). 3. Screw the new filter element into the mount. Fig. 6.9.1.1-4: Fuel filter 4. Lubricate the sight glasses o-ring with a heat resistant grease (Specification: Antiseize) and screw the sight glass back into its mount (right hand rotation). -
Page 104: Replace The Air Filter Mat
Maintenance Instructions 6.10.1 Replace the air filter mat 1. Open the air suction housing by loosen the six screws on Fig. 6.10-1: Air suction housing the housing cover. Use spanner size 8 mm. 2. Change the air filter mat. Fig. 6.10-2: Opened air suction housing 3. - Page 105 Maintenance Instructions 2. Tip the two fasteners 90°. Fig. 6.10.2-2: Air suction housing with pull out holder 3. Pull the filter mat holder out. Fig. 6.10.2-3: Air suction housing with pull out holder 4. Replace the air filter mat. Fig. 6.10.2-4: Air suction housing with pull out holder 5.
-
Page 106: Alternative Replacement Of The Air Filter At Housing With Snap Fasteners
Maintenance Instructions 6.10.3 Alternative replacement of the air filter at housing with snap fasteners 1. Open the combustion air housing by loosening the closure Fig. 6.10.3-1: Air suction housing on the right side of the housing. 01. Closure 2. Open the combustion air housing by loosening the closure Fig. -
Page 107: Ventilation Of The Coolant Circuit / Freshwater
Maintenance Instructions 6.10.4 Ventilation of the coolant circuit / freshwater Special notes for the ventilation of the cooling system Attention If the cooling water is drained, or if other air has entered the cooling system, it is necessary to ventilate the cooling system. - Page 108 Maintenance Instructions 2. Open the ventilating screw on the thermostat casing. Fig. 6.10-3: Ventilating screw on the thermostat housing Use spanner size 10 mm. 3. Pour cooling water into the cooling water filling necks. Fig. 6.10-4: Cooling water filler cap (At generators without filler, The cooling water can be filled into the external expansion tank instead) 4.
-
Page 109: V-Belt Replacement For The Internal Cooling Water Pump
Maintenance Instructions 6.11 V-belt replacement for the internal cooling water pump The V-belt wears in a short time due to high ambient temperature within the closed capsule (approx. 85 °C). The air in the generator capsule is not only warm but also very dry. Therefore it is possible, that the „softener“ in the rubber composers wear after a very short time of operation. - Page 110 Maintenance Instructions 3. The alternator must be pressed in the direction of the Fig. 6.11.0-3: Alternator thermostat housing. 4. Exchange the V-belt. Sample Picture 5. Afterwards, the V-belt must be tightened again. Fig. 6.11.0-4: V-belt 6. The V-belt must be tightened in such a way, that it is possible to press it about approx.
-
Page 111: The Raw Water Circuit
Maintenance Instructions 6.12 The raw water circuit 6.12.1 Clean raw water filter The raw water filter should be released regularly from Fig. 6.12.1-1: Raw water filter arrears. In each case the water cock must be closed before. It is mostly sufficient to beat the filter punnet. If water should seep through the cover of the raw water filter, this may be sealed in no case with adhesive or sealant. -
Page 112: Replacement Of The Impeller
Maintenance Instructions 6.13.1 Replacement of the impeller Close the raw water stop cock. Fig. 6.13.1-1: Raw water cock Representative picture Raw water pump on the front side of the genset. Fig. 6.13.1-2: Raw water pump Representative picture Remove the cover of the raw water pump by loosen the Fig. -
Page 113: Check And Discharge The Capacitors
Maintenance Instructions Fig. 6.13.1-4: Impeller pump Pull to the impeller with a multigrip pliers of the wave. Mark the impeller, to make sure that these is used in the correct position at re-installation. Representative picture Check to the impeller for damage and replace it if Fig. - Page 114 Maintenance Instructions The capacitors can be checked using a multimeter with capacitor measuring. The capacitors fitted inside the cabinet are discharged over the soldered resistor at every capacitor. The discharge over the discharge reactor (see special tools) is security because the capacitor voltage is lethal. Discharge the capacitor - single phase Fig.
- Page 115 Maintenance Instructions Checking the electrical connections to the Capacitor It must be ensured that the electrical connections to the capacitor are always tight fitting. Loose connections with transitional resistance can mean that the contact surfaces will become heated externally. This can lead to faster deterioration of the capacitors.
-
Page 116: Replacing The Electric Starter
Maintenance Instructions 6.14 Replacing the electric starter The described procedure is representative for Fischer Panda NOTE:Representative procedure generators. The original location of the item must be taken from the generator description of this manual. All replacements and repairs should be done by a trained person. - Page 117 Maintenance Instructions 3. Pull off rubber cap. Fig. 6.14-3: Electric starter 4. Loosen hex nut with wrench with W.A.F. 13 mm and remove the electric connections. 5. Loosen the lower attachment screw with a hex socket Fig. 6.14-4: Electric starter wrench.
- Page 118 Maintenance Instructions The upper attachment screw is visible from up top, view Fig. 6.14-6: Electric starter between engine and exhaust manifold. 6. Slide the socket wrench fitted with both extensions under the exhaust manifold and insert in the hex socket screw. Loosen upper attachment screw.
-
Page 119: Replacing The Oil Pressure Switch
Maintenance Instructions 6.15 Replacing the oil pressure switch The described procedure is representative for Fischer Panda NOTE:Representative procedure generators. The original location of the item must be taken from the generator description of this manual. All replacements and repairs should be done by a trained person. -
Page 120: Replacing The Oil Pressure Sensor (Optional Component)
Maintenance Instructions 6.15.1 Replacing the oil pressure sensor (optional component) 1. Unscrew both connectors (01) on the oil pressure sensor. Fig. 6.15.1-1: Oil pressure sensor 2. Loosen and remove oil pressure sensor 6R3 using a Fig. 6.15-2: Oil pressure sensor wrench with W.A.F. -
Page 121: Replacing The Operating Current Relays
Maintenance Instructions 6.16 Replacing the operating current relays The described procedure is representative for Fischer Panda NOTE:Representative procedure generators. The original location of the item must be taken from the generator description of this manual. All replacements and repairs can be done by the user. - Page 122 Maintenance Instructions Figures similar! Fig. 6.17-1: Fuse 1. Remove the two fixing screws of the plastic cover using a size 0 or 1 phillips screwdriver. Reprasentative picture 2. Remove the plastic cover. Fig. 6.17-2: Fuse Reprasentative picture 3. Using the fuse extraction tool, remove the fuse and Fig.
-
Page 123: Replacing A Thermoswitch
Maintenance Instructions 6.18 Replacing a thermoswitch The described procedure is representative for Fischer Panda NOTE:Representative procedure generators. The original location of the item must be taken from the generator description of this manual. All replacements and repairs should be done by a trained person. - Page 124 Maintenance Instructions 3. Disconnect electric supply line of the thermoswitch. Fig. 6.18-3: Thermoswitch 4. Loosen thermoswitch with a wrench with W.A.F. 22 mm. Fig. 6.18-4: Thermoswitch 5. Before installing the new thermoswitch, check the label for Fig. 6.18-5: Thermoswitch correct item. 6.
-
Page 125: Replacing The Injection Nozzles
Maintenance Instructions 6.19 Replacing the injection nozzles The described procedure is representative for Fischer Panda NOTE:Representative procedure generators. The original location of the item must be taken from the generator description of this manual. All replacements and repairs should be done by a trained person. - Page 126 Maintenance Instructions 3. Loosen the union nut on the injection lines (1). Wrench Fig. 6.19-3: Injection nozzles with W.A.F. of 17 mm. For assembly: • Blast dust out of the lines using compressed air. Then, reassemble the lines by proceeding in the reverse order of steps.
-
Page 127: Replacing The Glow Plugs
(1) Phillips screwdriver (2) Injection nozzle (3) Injection nozzle gasket (4) Heat ring seal 6.20 Replacing the glow plugs The described procedure is representative for Fischer Panda NOTE:Representative procedure generators. The original location of the item must be taken from the generator description of this manual. All replacements and repairs should be done by a trained person. - Page 128 Maintenance Instructions Figures similar! Fig. 6.20-2: Glow plugs 2. Remove the three hex screws using a size 7 mm socket wrench . 3. Remove the glow plug connector. Fig. 6.20-3: Glow plugs 4. Loosen the glow plug using a socket wrench with a long Fig.
- Page 129 Maintenance Instructions 5. Remove glow plug. Fig. 6.20-5: Glow plugs 6. To reinstall, reverse the order of steps. 22.10.19 Kapitel/Chapter 6: Maintenance Instructions - Seite/Page 129...
- Page 130 Maintenance Instructions 6.21 Leere Seite / Intentionally blank Seite/Page 130 Kapitel/Chapter 6: Maintenance Instructions 22.10.19...
-
Page 131: Generator Faults
Generator Faults 7. Generator Faults 7.1 Personal requirements The work described here, unless otherwise indicated, are performed by the operator. More repair work may be performed only by specially trained personnel or by authorized repair shops (Fischer Panda service points). This is especially for working on the valve timing, fuel injection system and the engine repair. 7.2 Hazard notes for the troubleshooting Follow the general safety instruction at the front of this Notice!:... - Page 132 Generator Faults Contact with engine oil, antifreeze and fuel can result in Danger!: Danger of poisoning damage to health. Therefor: • Avoid skin contact with engine oil, fuel and antifreeze. • Remove oil and fuel splashes and antifreeze from the skin immediately.
-
Page 133: Tools And Measuring Instruments
Generator Faults 7.3 Tools and measuring instruments In order to be able to manage disturbances while driving, the following tools and measuring instruments should belong to the equipment kept on board: • Multimeter for voltage (AC), frequency and resistance • Measuring instrument for inductance •... -
Page 134: Troubleshooting Table And Flowchart
Generator Faults 7.4 Troubleshooting table and flowchart 7.4.1 Generator output voltage too low For 50 Hz versions: less than 200 V Cause Solution Generator is overloaded. Reduce the electrical load (switch off load) Motor is not reaching the rated rpm. Refer to „motor faults“... - Page 135 Generator Faults Cause Solution Lack of fuel. Check fuel supply. Glow-plugs not working correctly. Check glow plugs and heating time. Too much air in fuel lines. Test fuel system for leakage. Bleed air from fuel system (refer to section „Bleeding Air from Fuel System“). Fuel-filter blocked.
-
Page 136: Motor Does Not Achieve Enough Speed During Starting Process
Generator Faults 7.4.7 Motor does not achieve enough speed during starting process Cause Solution Starter battery voltage insufficient. Check battery. Damaged bearing(s) piston (seized). Repairs need to be carried out by Kubota-Service. (refer to Kubota motor-manual) Cooling water in combustion chamber. 1. -
Page 137: Sooty, Black Exhaust
Generator Faults Cause Solution Lack of oil pressure sensor tripped). Is indicated on the remote control Check oil-level and if necessary top up. panel. Check motor's oil-pressure and have repaired by Kubota-Service if necessary. 7.4.12 Sooty, black exhaust Cause Solution Generator is overloaded. -
Page 138: Troubleshooting Flowcharts
Generator Faults 7.4.14 Troubleshooting flowcharts Fig. 7.4.14-1: Troubleshooting flowchart - Page 1 Page 1 Generator Install Generator installed Before you start, please read the manual and make yourself familiar with the generator. Correct Exchange Fuse Wiring Fuse on the back Wiring correct? Generator starts Panel works... - Page 139 Generator Faults Fig. 7.4.14-2: Troubleshooting flowchart - Page 2 Page 2 Generator runs Go to page 1 Defective load/ Restore residual Exchange cable *1 Exchange cable *1 Switch off load magnetism *1 Generator runs Residual magnetism Cable AC-out ok? Cable generator AC Box ok? Load switched on? without load - No voltage...
-
Page 140: Details And Explanations Concerning The Troubleshooting Flowchart
Generator Faults 7.4.14.1 Details and explanations concerning the troubleshooting flowchart Each failure position in the flowchart above contains a reference number. With this reference number, the corresponding work steps can be taken from the list below. 1.1 Fuse at the remote control panel. Execute the fuse exchange as indicated in the data sheet of your remote control panel. - Page 141 Repair the connection assembly. 9.1 Defective cable to the AC-Box. Get the cable to the AC-Box exchanged by a Fischer Panda Service point/Service Centre. The operations are to be executed by a trained Attention: Voltage up to 400 V - Danger to life! professional only! 9.2 Defective cable AC out.
- Page 142 11.4 Disrupted measuring voltage to VCS. Get the measuring voltage cable connected/exchanged by a Fischer Panda Service point/Service Centre. Attention: Voltage up to 400 V - Danger to life! The operations are to be executed by a trained professional only! 11.5 Generator is overloaded.
-
Page 143: Overloading The Generator
Generator Faults 13.4 Heat exchanger blocked. Get the heat exchanger checked and repaired by a Fischer Panda Service point/Service Centre. 13.5 Defective temperature switch, possibly loose contact/cable break. Get the temperature switch checked and repaired by a Fischer Panda Service point/Service Centre. -
Page 144: Monitoring The Generator Voltage
„normally“. The Fischer Panda generators are aligned that they keep these default values during normal load. With high load or overload it can occur that the voltage drops on 190 V (95 V in the 60 Hz version) and partly still more deeply. -
Page 145: Generator Output Voltage Is Too Low
Generator Faults 7.6 Generator output voltage is too low If the AC generated is too low, then the consumers should be disconnected, one after the other, in order to reduce the load on the generator. Generally the problem is then solved. The frequency should be checked, if the output voltage is correct after the consumers have been disconnected. -
Page 146: Checking The Capacitors
Generator Faults 7.6.2 Checking the capacitors If the capacitors are to be checked, make sure that the ATTENTION! capacitors has been discharged. A visual check can give information on whether the capacitors are defective: • Dielectric leak? • Did the capacitor become longer? Multimeter Fig. -
Page 147: Measuring The Ohm Resistance Of The Generator Windings
Generator Faults 7.6.4 Measuring the ohm resistance of the generator windings If a short circuit could not be found by using a multi-meter, then the windings parts of the generator must be checked by means of an Ohmmeter that is suitable for low resistance values. •... -
Page 148: Measuring The Inductive Resistance
Generator Faults 7.6.6 Measuring the inductive resistance An Ohm measurement of a winding does not always give reliable information concerning the state of the winding. If there are resistance irregularities between the windings parts, this is a sure sign that the winding is defective. This means the opposite cannot be concluded. -
Page 149: Engine Starting Problems
Generator Faults 7.8 Engine starting problems 7.8.1 Electric fuel solenoid valve The fuel solenoid valve is located in front of the injection pump. It opens automatically, if the „START“-button is pressed on remote control panel. If the generator is switched to „OFF“, the solenoid valve closes. It takes some seconds, before the generator stops. -
Page 150: Lifting Solenoid For Motor Stop - Optional
Generator Faults This period can be reduced by pushing the button on the front of the generator. The generator can be started by means of the remote control as long as the button is depressed. The switch/ button bypasses any faults allowing the generator to run. -
Page 151: Troubleshooting Table
Generator Faults the only handling error that can be made on board that can lead to fatal consequences for both generator and operator. 7.8.4 Troubleshooting table For Troubleshooting see “Troubleshooting table and flowchart” on Page 134. 22.10.19 Kapitel/Chapter 7: Generator Faults - Seite/Page 151... - Page 152 Generator Faults Seite/Page 152 - Kaptitel/Chapter 7: Generator Faults 22.10.19...
-
Page 153: Tables
Tables 8. Tables 8.1 Technical data For the technical data of the engine, see engine manufacturer manual. 8.2 Fuel Use a clean Diesel fuel oil according to DIN590:1999 or better. For Generators with common rail or particle filter use DIN590:2009 or better. Do not use alternative fuel, because its quality is unknown or it may be inferior in quality. -
Page 154: Coolant Specifications
Use a mixture of water and antifreeze. The antifreeze needs to be suitable for aluminium. The antifreeze concentration must be regularly checked in the interests of safety. Fischer Panda recommend to use the product: GLYSANTIN PROTECT PLUS/G 48 Engine coolant automotive industry Product description Product name GLYSANTIN ®... -
Page 155: Coolant Mixture Ratio
Tables 8.4.1 Coolant mixture ratio Water/antifreeze Temperature 70:30 -20 °C 65:35 -25 °C 60:40 -30 °C 55:45 -35 °C 50:50 -40 °C 8.5 Diameter of conduits Fig. 8.5-1: Diameter of conduits Generator type Ø Cooling water conduit Ø Exhaust conduit Ø... - Page 156 Tables Generator type Ø Cooling water conduit Ø Exhaust conduit Ø Fuel conduit [mm] Freshwater Seawater Supply Return [mm] [mm] [mm] [mm] Panda PMS-HD 70-4 DZ Panda PMS-HD 85-4 DZ Panda PMS-HD 110-4 DZ Panda PMS-HD 130-4 DZ Seite/Page 156 - Kaptitel/Chapter 8: Tables 22.10.19...
-
Page 157: Remote Control Panel P4 Control
Remote Control Panel P4 Control 9. Remote Control Panel P4 Control Art Nr. 0000522 Bez. Remote Control Panel P4 Control Tabelle 1: Dokument Hardware Software Aktuell: V1.00 -------------------------- Ersetzt: R02.1 V1.00 -------------------------- 9.1 Remote control panel Remote control panelP4 Control The remote control panel is necessary to control the generator and to evaluate the motor/generator properties. -
Page 158: Cleaning And Replacing Parts At The Generator
Remote Control Panel P4 Control 9.1.1 Cleaning and Replacing parts at the generator Attention!: Disconnect the battery when working on the generator The battery must always be disconnected (first negative then positive pole), when work on the generator or the electrical system of the generator are made, so that the generator can not be started accidentally. -
Page 159: Front Side
Remote Control Panel P4 Control 9.2 Front side Fig. 9.2-1: Remote Control Panel - Front Side Display operating hours Warning light for engine temperature Power „ON/OFF“-button Warning light for exhaust temperature Generator „Start“-button Warning light for oil pressure Control light „Override“ 9.2.1 Back side Fig. -
Page 160: Operation Manual
Advices concerning the starter battery Fischer Panda recommends normal starter battery use. If a genset is required for extreme winter conditions, then the starter battery capacity should be doubled. It is recommended that the starter battery be regularly charged by a suitable battery-charging device (i.e., at least every 2 months). -
Page 161: Starting The Generator
Remote Control Panel P4 Control Leaks at hose connections must be immediately repaired, especially the raw water impeller pump. It is certainly possible that the raw water impeller pump will produce leaks, depending upon the situation. (This can be caused by sand particles in the raw water etc.) In this case, immediately exchange the pump, because the dripping water will be sprayed by the belt pulley into the sound insulated casing and can quickly cause corrosion. -
Page 162: Installation Of The Panel
Remote Control Panel P4 Control 3. Press „OFF“ button and switch off the generator. 4. Activate additional switches (Battery switch, fuel stop valve etc.). Never switch off the battery until the generator has Notice!: stopped. 5. If necessary, close sea cock. If the generator switches itself off with the operation with :Notice!: load for temperature reasons, must be examined... - Page 163 Remote Control Panel P4 Control T-EXH Error „exhaust temp.“. Temperature switch exhaust elbow in. Can be set up by jumper as NC or NO Gives 22 mA (12 V +) on the switch. Status is displayed by green/red LED. Oil-Press Error „oil pressure“.
-
Page 164: Jumper Configuration
Remote Control Panel P4 Control 9.5 Jumper configuration 9.5.1 Jumper configuration for the input 9.5.1.1 Jumper J101-J103 Fig. 9.5.1.1-1: Jumper J101 - J103 At the 3 pin jumpers J101-J103 the pin 3 is at the termination block side. Jumper Status Desc. -
Page 165: Jumper For Configuration Of The „Override" Time
Remote Control Panel P4 Control 9.5.2 Jumper for configuration of the „Override“ time J104 J105 J106 Test-Mode Override time [s] open open open closed open open open closed open closed closed open open open closed 0,16 closed open closed 0,08 open closed closed... - Page 166 Remote Control Panel P4 Control Seite/Page 166 - Kaptitel/Chapter 9: Remote Control Panel P4 Control 22.10.19...
- Page 167 Remote Control Panel P4 Control 22.10.19 Kapitel/Chapter 9: Remote Control Panel P4 Control - Seite/Page 167...
- Page 168 Remote Control Panel P4 Control Seite/Page 168 - Kaptitel/Chapter 9: Remote Control Panel P4 Control 22.10.19...
Need help?
Do you have a question about the 7K PMS and is the answer not in the manual?
Questions and answers