SICK deTem4 Core Ex Operating Instructions Manual
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SICK deTem4 Core Ex Operating Instructions Manual

Multiple light beam safety device
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O P E R A T I N G I N S T R U C T I O N S
deTem4 Core Ex
Multiple light beam safety device

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  • Page 1 O P E R A T I N G I N S T R U C T I O N S deTem4 Core Ex Multiple light beam safety device...
  • Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK Subject to change without notice...

  • Page 3: Table Of Contents

    Mount the multiple light beam safety device......8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...
  • Page 4 14.1 Brackets....................14.2 Mounting accessories................14.3 Connectivity....................O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK Subject to change without notice...
  • Page 5 List of figures..................74 List of tables..................75 8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 6: About This Document

    Chapters not listed here are intended for all target groups. All target groups must understand the safety notes in all of the operating instructions! O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK...

  • Page 7: Additional Information

    Ö The LED is flashing. O The LED is illuminated continuously. 8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...
  • Page 8 The symbol indicates the sender. The symbol indicates the receiver. O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK Subject to change without notice...

  • Page 9: Safety Information

    National Electrical Code® and Canadian Electrical Code®: 8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...
  • Page 10 O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK...

  • Page 11: Requirements For The Qualification Of Personnel

    8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...
  • Page 12 "Operation", page 52, and see "Regular cleaning", page O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK Subject to change without notice...

  • Page 13: Product Description

    The scanning range is reduced by using deflector mirrors. 8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 14: Product Characteristics

    Complete overview of the light emitting diode statuses and their meanings: see "Diag‐ nostic LEDs", page O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK Subject to change without notice...

  • Page 15: Receiver Indicators

    Complete overview of the light emitting diode statuses and their meanings: see "Diag‐ nostic LEDs", page 8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 16: Example Applications

    Figure 4: Single-sided access protection Figure 5: Multi-sided access protection O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK Subject to change without notice...

  • Page 17: Project Planning

    Information on the individual steps for mounting the device: see "Mounting", page 8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 18: Scanning Range And Beam Separation

    O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK...
  • Page 19 The reach/approach speed is already included in the formula. 8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 20: Minimum Distance From Reflective Surfaces

    The minimum distance (a) depends on the distance (D) between sender and receiver. O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK...

  • Page 21: Minimum Distance From Reflective Surfaces

    = tan (2.5°) × 1,000 mm/m × D = 43.66 × 1 mm/m × 8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 22: Protection Against Interference From Systems In Close Proximity To Each Other

    Information about the individual steps for electrical installation of the device: see "Elec‐ trical installation", page O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK Subject to change without notice...

  • Page 23: Dual-Channel And Isolated Connection Of Ossd1 And Ossd2

    8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 24: No Potential Difference Between Load And Protective Device

    (SELV/PELV). Suitable power supply units are available as accessories from SICK, see "Accessories", page O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK...

  • Page 25: Restart Interlock

    8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 26: Connection Diagrams

    Notify the machine operators of the check and instruct them accordingly. ° O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK...

  • Page 27: Test Rod Check

    Make sure that the outputs of the multiple light beam safety device do not affect the machine during the check. 8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 28: Visual Check Of The Machine And The Protective Device

    O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK...

  • Page 29: Mounting

    8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 30: Unpacking

    Only reconnect the voltage supply once you have completed the mounting process. O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK...

  • Page 31: Sender And Receiver Must Not Be Installed At 180° Rotated Relative To Each Other

    8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 32: Mount The Multiple Light Beam Safety Device In The Explosion-Proof Enclosure (Only If Being Used In North America)

    3/4" NPT opening. Do not tighten the fixing screws at this point. O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK...

  • Page 33: Mount The Multiple Light Beam Safety Device In The Explosion-Proof Enclosure

    Detailed view 8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 34: Mount The Optional Cable Gland

    Tighten the screws with a torque of 4.5 to 5 Nm. O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK...

  • Page 35: Mount The Multiple Light Beam Safety Device

    8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 36: Mounting The Multiple Light Beam Safety Device Without The Alignment Bracket

    O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK...

  • Page 37: Step 2

    M8 screws. Tighten the two lower M8 screws. 8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 38: Mounting The Multiple Light Beam Safety Device Using The Alignment Brackets

    Figure 24: Mounting the multiple light beam safety device using the alignment brackets Figure 25: Assembling the alignment brackets O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK...

  • Page 39: Steps 1 To 6

    8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 40: Mounting The Multiple Light Beam Safety Device Using The Alignment Brackets: Step 7

    11. Turn the multiple light beam safety device so that they face one another and so that the receiver receives the strongest signal possible. O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK...
  • Page 41 28.5 Nm in order to secure the multiple light beam safety device in this position. 8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 42: Electrical Installation

    Do not reconnect the power supply until you have completed the electrical installa‐ tion. O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK...

  • Page 43: Minimum Wire Cross-Section For Protection Earth (Pe)

    • Mounting has been completed correctly. 8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 44: System Connection (M12, 5-Pin)

    System connection (M12, 5-pin) Figure 33: System connection (male connector, M12, 5-pin) O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK...

  • Page 45: System Connection Via Connection Cable (M12, 5-Pin To 8-Pin)

    8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 46: Commissioning

    The mounting and electrical installation work must be completed before commissioning as described in the following chapters: O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK...

  • Page 47: Switching On

    Roughly align the sender with the receiver by rotating it. 8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 48: Aligning The Sender, Receiver, And Deflector Mirror

    O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK...

  • Page 49: Alignment With The Alignment Bracket

    • Rotate (± 45°) 8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 50: Indication Of The Alignment Quality

    Alignment is good, stable availability. diodes light up O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK Subject to change without notice...

  • Page 51: Check During Commissioning And Modifications

    Carry out the checks according to the instructions from the manufacturer of the machine and from the operating entity. 8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 52: Operation

    Carry out the checks according to the instructions from the manufacturer of the machine and from the operating entity. O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK...

  • Page 53: Maintenance

    Do not clean the device using a dry cloth. 8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...
  • Page 54 Further topics • "Test rod check", page 27 O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK Subject to change without notice...

  • Page 55: Regular Thorough Check

    Carry out the checks according to the instructions from the manufacturer of the machine and from the operating entity. 8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 56: Troubleshooting

    If the fault persists, replace the sender, see "Ordering information", page O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK Subject to change without notice...

  • Page 57: Fault Indicator On The Receiver

    "Ordering information", page 8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...
  • Page 58 LED off. Ö LED flashes. O LED illuminates. O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK Subject to change without notice...

  • Page 59: Decommissioning

    We will be glad to help you dispose of these devices on request. 8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 60: Technical Data

    E.g., wire cross-section 0.5 mm², ≤ 30 m copper cable O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK Subject to change without notice...

  • Page 61: Electrical Data

    The supply cable must not be used to connect other loads with the exception of the sender. 8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 62: Table Of Weights

    37.72 45.88 45.88 Tolerance: ± 50 g O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK Subject to change without notice...

  • Page 63: Dimensional Drawings

    Figure 35: Dimensional drawing of sender and receiver, 2 beams, beam sepa‐ ration 500 mm 8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 64: Dimensional Drawing Of Sender And Receiver, 3 Beams, Beam Separation 400 Mm

    Figure 36: Dimensional drawing of sender and receiver, 3 beams, beam separation 400 mm O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK...

  • Page 65: Dimensional Drawing Of Sender And Receiver, 4 Beams, Beam Separation 300 Mm

    Figure 37: Dimensional drawing of sender and receiver, 4 beams, beam sepa‐ ration 300 mm 8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 66: Ordering Information

    1097723 EXS-12D0430 1097722 EXE-12D0430A 1097721 EXP-12D0430A A020 O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK Subject to change without notice...

  • Page 67: Accessories

    Figure 38: Dimensional drawing, FlexFix bracket with riser (2074627) 8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 68: Mounting Accessories

    Laser alignment aid AR60 1015741 Adapter 4070854 O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK Subject to change without notice...

  • Page 69: Deflector Mirrors

    Part number height in mm PNS125-064 1019427 8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 70: Test Rods

    Test rod 30 mm 2022602 Test rod holder 2052249 O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK Subject to change without notice...

  • Page 71: Annex

    (part number: see the type label entry in the “Ident. no.” field). 8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 72: Note On Specified Standards

    ISO 13849-1 GB/T 16855.1 ISO 13855 GB/T 19876 O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK Subject to change without notice...

  • Page 73: Checklist For Initial Commissioning And Commissioning

    8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...

  • Page 74: List Of Figures

    38. Dimensional drawing, FlexFix bracket with riser (2074627)........67 39. Dimensional drawing of the alignment bracket (2072525)........68 O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex 8022875/2019-03-04 | SICK...

  • Page 75: List Of Tables

    26. Ordering information, test rods..................70 27. Note on specified standards..................72 8022875/2019-03-04 | SICK O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex Subject to change without notice...
  • Page 76 Phone +36 1 371 2680 Phone +386 591 78849 E-Mail ertekesites@sick.hu E-Mail office@sick.si India South Africa Phone +91-22-6119 8900 Phone +27 (0)11 472 3733 Further locations at www.sick.com E-Mail info@sick-india.com E-Mail info@sickautomation.co.za SICK AG | Waldkirch | Germany | www.sick.com...

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