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Summary of Contents for ESAB ES 180i
- Page 1 Rogue ES 150i, ES 180i Instruction manual Valid for: HA017-, HA018-xxxx-xxxx 0463 732 201 GB 20220318...
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Page 4: Table Of Contents
Setting panel ................... MAINTENANCE ................... Routine maintenance ................Cleaning instruction ................TROUBLESHOOTING ................. ORDERING SPARE PARTS ................ DIAGRAM ......................ORDERING NUMBERS ..................24 ACCESSORIES ....................25 Rights reserved to alter specifications without notice. 0463 732 201 © ESAB AB 2022... -
Page 5: Safety
Safety Data Sheets (SDSs). Safety precautions Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace. - Page 6 If equipped with ESAB cooler Use ESAB approved coolant only. Non-approved coolant might damage the equipment and jeopardize product safety. In case of such damage, all warranty undertakings from ESAB cease to apply. Recommended ESAB coolant ordering number: 0465 720 002.
- Page 7 There may be potential difficulties in ensuring electromagnetic compatibility of class A equipment in those locations, due to conducted as well as radiated disturbances. 0463 732 201 - 7 - © ESAB AB 2022...
- Page 8 For further information contact the nearest ESAB dealer. ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website. 0463 732 201 - 8 - ©...
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Page 9: Introduction
2 INTRODUCTION INTRODUCTION Overview Rogue ES 150i, ES 180i are an inverter-based power source intended for MMA (Manual Metal Arc) and TIG (Tungsten Inert Gas) welding. ESAB accessories for the product can be found in the "ACCESSORIES" chapter of this manual. -
Page 10: Technical Data
3 TECHNICAL DATA TECHNICAL DATA Technical data Rogue ES 180i Rogue ES 150i Outlet voltage 230 V±15% 230 V±15% 1~ 50/60 Hz 1~ 50/60 Hz Primary current 36 A 30 A Live TIG 24 A 18.5 A No-load power demand when in energy saving mode 30 W 30 W Setting range 20-180 A 20-150 A... - Page 11 3 TECHNICAL DATA Rogue ES 180i Rogue ES 150i Continual sound pressure at <70 dB <70 dB no-load Dimensions l × w × h 403×153×264 mm 403×153×264 mm (15.8 × 6 × 10.4 in.) (15.8 × 6 × 10.4 in.) Weight 6.8 kg 6.8 kg Insulation class transformer Enclosure class IP23S IP23S Application class Mains supply, S sc min Minimum short circuit power on the network in accordance with IEC 61000-3-12.
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Page 12: Installation
WARNING! Falling equipment can cause serious personal injury and equipment damage. Lift the unit with handle on top of case. 0463 732 201 - 12 - © ESAB AB 2022... -
Page 13: Mains Supply
Mains supply NOTE! Rogue ES 150i and ES 180i do not comply with IEC 61000-3-12. If it is connected to a public low voltage system, it is the responsibility of the installer or user of the equipment to ensure, by consultation with the distribution network operator if necessary, that the equipment may be connected. - Page 14 4 INSTALLATION Recommended fuse sizes and minimum cable area for the Rogue ES 150i, ES 180i Supply voltage 230 VAC Maximum recommended extension cord length 100 m (328 ft) Minimum recommended extension cord size 4 mm NOTE! Different variants of Rogue ES 150i, ES 180i are certified for different outlet voltages.
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Page 15: Operation
Connect the return cable to the other output on the power source. Secure the return cable’s contact clamp to the workpiece, and make sure that there is a good contact between the workpiece and the output for the return cable on the power source. 0463 732 201 - 15 - © ESAB AB 2022... -
Page 16: Turning The Power On/Off
Do not turn off the power source during welding (with load). Fan control The Rogue ES 150i, ES 180i is fitted with a fan as needed feature. Fan as needed automatically switches the cooling fan off when it is not required. This has two main advantages;... - Page 17 The VRD function ensures that the open-circuit voltage does not exceed 35 V when welding is not being carried out. This is indicated by a lit VRD indicator on the panel. Contact an authorised ESAB service technician to activate this function.
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Page 18: Setting Panel
Overheating indication. Welding current control knob / HS (Hot Start) / AF (Arc Force) control. Indication of welding method: MMA or Display, shows set or measured value. Live TIG. 0463 732 201 - 18 - © ESAB AB 2022... -
Page 19: Maintenance
Cleaning instruction To maintain the performance and increase the lifetime of the power source it is mandatory to clean it regularly. How often depends on: 0463 732 201 - 19 - © ESAB AB 2022... - Page 20 Open the enclosure and use a vacuum cleaner to remove any accumulated dirt, metal filings, slag and loose material. Keep the shunt and lead screw surfaces clean as accumulated foreign material may reduce the welders output welding current. 0463 732 201 - 20 - © ESAB AB 2022...
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Page 21: Troubleshooting
Refer to power source “Duty cycle” section in "TECHNICAL DATA", page 10. Make sure that the air inlets or outlets are not clogged. Clean the inside of the machine using routine maintenance methods. 0463 732 201 - 21 - © ESAB AB 2022... -
Page 22: Ordering Spare Parts
Repair and electrical work should be performed by an authorised ESAB service technician. Use only ESAB original spare and wear parts. The Rogue ES 150i, ES 180i is designed and tested in accordance with the international and European standards EN60974-1 and EN60974-10. On completion of service or repair work, it is the responsibility of the person(s) performing the work to ensure that the product still complies with the requirements of the above standards. -
Page 23: Diagram
DIAGRAM DIAGRAM For serial number HA017-xxxx-xxxx, HA18-xxxx-xxxx 0463 732 201 - 23 - © ESAB AB 2022... -
Page 24: Ordering Numbers
Therefore they are replaced with * here. Make sure to use a manual with a serial number or software version that corresponds with the product, see the front page of the manual. 0463 732 201 - 24 - © ESAB AB 2022... -
Page 25: Accessories
OKC 50 male cable connector, 1/0-4/0 cable (50 mm²) EU 0700 006 900 Electrode holder Handy 200A with 25 mm², 3 m, OKC 50 0700 500 085 Rogue plastic case (Toolbox) 0700 500 086 Shoulder strap 0463 732 201 - 25 - © ESAB AB 2022... - Page 26 For contact information visit esab.com ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00 http://manuals.esab.com...
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