Related Manuals for ESAB Rogue Series
Summary of Contents for ESAB Rogue Series
- Page 1 Rogue ES 150i, ES 180i Instruction manual Valid for: A01-xxx-xxxx 0463 732 001 GB 20200323...
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Page 3: Table Of Contents
Setting panel ................... MAINTENANCE ................... Routine maintenance ................Cleaning instruction ................TROUBLESHOOTING ................. ORDERING SPARE PARTS ................ DIAGRAM ......................ORDERING NUMBERS ..................23 ACCESSORIES ....................24 Rights reserved to alter specifications without notice. 0463 732 001 © ESAB AB 2020... -
Page 4: Safety
Safety Data Sheets (SDSs). Safety precautions Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace. - Page 5 If equipped with ESAB cooler Use ESAB approved coolant only. Non-approved coolant might damage the equipment and jeopardize product safety. In case of such damage, all warranty undertakings from ESAB cease to apply. Recommended ESAB coolant ordering number: 0465 720 002.
- Page 6 There may be potential difficulties in ensuring electromagnetic compatibility of class A equipment in those locations, due to conducted as well as radiated disturbances. 0463 732 001 - 6 - © ESAB AB 2020...
- Page 7 For further information contact the nearest ESAB dealer. ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website. 0463 732 001 - 7 - ©...
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Page 8: Introduction
Overview Rogue ES 150i, ES 180i is an inverter-based power source intended for MMA (Manual Metal Arc) and TIG (Tungsten Inert Gas) welding. ESAB accessories for the product can be found in the "ACCESSORIES" chapter of this manual. Equipment Rogue ES 150i, ES 180i includes: •... -
Page 9: Technical Data
Efficiency at maximum current Live TIG Open-circuit voltage U VRD 35 V deactivated 63 V DC 63 V DC VRD 35 V activated <30 V <30 V Operating temperature -10 to -10 to +40 °C +40 °C (+14 to (+14 to 104 °F) 104 °F) 0463 732 001 - 9 - © ESAB AB 2020... - Page 10 Equipment marked IP23S is intended for indoor and outdoor use; however, should not be operated in precipitation. Application class The symbol indicates that the power source is designed for use in areas with increased electrical hazard. 0463 732 001 - 10 - © ESAB AB 2020...
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Page 11: Installation
WARNING! Falling equipment can cause serious personal injury and equipment damage. Lift the unit with handle on top of case. 0463 732 001 - 11 - © ESAB AB 2020... -
Page 12: Mains Supply
ES 180i Supply voltage 230 VAC 230 VAC Electrical cable area 2.5 mm 2.5 mm Maximal current rating MMA/Stick (SMAW) 30 A 36 A I1eff MMA/Stick (SMAW) 15 A 16 A Fuse anti-surge type D MCB 20 A 20 A 0463 732 001 - 12 - © ESAB AB 2020... - Page 13 Generators with Automatic Voltage Regulation (AVR) or with equivalent or better type of regulation, with rated power 8 kW, are recommended. 0463 732 001 - 13 - © ESAB AB 2020...
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Page 14: Operation
Connect the return cable to the other output on the power source. Secure the return cable’s contact clamp to the workpiece, and make sure that there is a good contact between the workpiece and the output for the return cable on the power source. 0463 732 001 - 14 - © ESAB AB 2020... -
Page 15: Turning The Power On/Off
Use a low value of arc force to get a calm arc with little spatter and use a high value to get a hot and digging arc. Arc force only applies to MMA welding. 0463 732 001 - 15 - © ESAB AB 2020... - Page 16 The VRD function ensures that the open-circuit voltage does not exceed 35 V when welding is not being carried out. This is indicated by a lit VRD indicator on the panel. Contact an authorised ESAB service technician to activate this function.
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Page 17: Setting Panel
Overheating indication. Welding current control knob / HS (Hot Start) / AF (Arc Force) control. Indication of welding method: MMA or Display, shows set or measured value. Live TIG. 0463 732 001 - 17 - © ESAB AB 2020... -
Page 18: Maintenance
Cleaning instruction To maintain the performance and increase the lifetime of the power source it is mandatory to clean it regularly. How often depends on: 0463 732 001 - 18 - © ESAB AB 2020... - Page 19 Open the enclosure and use a vacuum cleaner to remove any accumulated dirt, metal filings, slag and loose material. Keep the shunt and lead screw surfaces clean as accumulated foreign material may reduce the welders output welding current. 0463 732 001 - 19 - © ESAB AB 2020...
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Page 20: Troubleshooting
Refer to power source “Duty cycle” section in "TECHNICAL DATA", page 9. Make sure that the air inlets or outlets are not clogged. Clean the inside of the machine using routine maintenance methods. 0463 732 001 - 20 - © ESAB AB 2020... -
Page 21: Ordering Spare Parts
Spare parts and wear parts can be ordered through your nearest ESAB dealer, see esab.com. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list. -
Page 22: Diagram
DIAGRAM DIAGRAM From serial number A01-xxx-xxxx 0463 732 001 - 22 - © ESAB AB 2020... -
Page 23: Ordering Numbers
Therefore they are replaced with * here. Make sure to use a manual with a serial number or software version that corresponds with the product, see the front page of the manual. 0463 732 001 - 23 - © ESAB AB 2020... -
Page 24: Accessories
OKC 50 male cable connector, 1/0-4/0 cable (50 mm²) EU 0700 006 900 Electrode holder Handy 200A with 25 mm², 3 m, OKC 50 0700 500 085 Rogue plastic case (Toolbox) 0700 500 086 Shoulder strap 0463 732 001 - 24 - © ESAB AB 2020... - Page 25 ACCESSORIES 0463 732 001 - 25 - © ESAB AB 2020...
- Page 26 For contact information visit esab.com ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00 http://manuals.esab.com...