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Summary of Contents for ESAB Rogue ES 151iP
- Page 1 Rogue ES 151iP, ES 181iP Instruction manual Valid for: HA425-, HA426-xxxx-xxxx 0448 527 001 GB 20241112...
- Page 3 ....................Functions and symbols ........................ Setting panel .......................... MAINTENANCE ....................Routine maintenance ..................Cleaning the power source ........................ TROUBLESHOOTING ....................... ORDERING SPARE PARTS .............................. DIAGRAM ......................... ORDERING NUMBERS ............................. ACCESSORIES 0448 527 001 - 3 - © ESAB AB 2024...
- Page 4 Sheets (SDSs). Safety precautions Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace.
- Page 5 If equipped with ESAB cooler Use ESAB approved coolant only. Non-approved coolant might damage the equipment and jeopardize product safety. In case of such damage, all warranty undertakings from ESAB cease to apply. For ordering information, see the "ACCESSORIES" chapter in the instruction manual.
- Page 6 For further information contact the nearest ESAB dealer. ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website. 0448 527 001 - 6 -...
- Page 7 2 INTRODUCTION INTRODUCTION Rogue ES 151iP, ES 181iP is an inverter-based power source intended for MMA / SMAW / Stick, MMA pulse, TIG / GTAW and TIG pulse welding. ESAB accessories for the product can be found in the "ACCESSORIES" chapter of this manual.
- Page 8 3 TECHNICAL DATA TECHNICAL DATA Rogue ES 181iP Rogue ES 151iP Outlet voltage 230 V±15% 230 V±15% 1~ 50/60 Hz 1~ 50/60 Hz Primary current MMA / SMAW / Stick 36 A 30 A Live TIG / GTAW 24 A 18.5 A No-load power demand when in energy saving mode 30 W...
- Page 9 3 TECHNICAL DATA Rogue ES 181iP Rogue ES 151iP Continual sound pressure at <70 dB <70 dB no-load Dimensions l × w × h 403×153×264 mm 403×153×264 mm (15.8 × 6 × 10.4 in.) (15.8 × 6 × 10.4 in.) Weight 6.8 kg 6.8 kg Insulation class transformer Enclosure class IP23S IP23S Application class Mains supply, S sc min Minimum short circuit power on the network in accordance with IEC 61000-3-12.
- Page 10 WARNING! Falling equipment can cause serious personal injury and equipment damage. Lift the unit with handle on top of case. 0448 527 001 - 10 - © ESAB AB 2024...
- Page 11 Mains supply NOTE! Rogue ES 151iP and ES 181iP do not comply with IEC 61000-3-12. If it is connected to a public low voltage system, it is the responsibility of the installer or user of the equipment to ensure, by consultation with the distribution network operator if necessary, that the equipment may be connected.
- Page 12 4 mm extension cord size NOTE! Different variants of Rogue ES 151iP, ES 181iP is certified for different outlet voltages. Always refer to the rating plate for the specification of the power source in use. NOTE! Use the power source in accordance with the relevant national regulations.
- Page 13 (+) or negative welding terminal (-), depending on the type of electrode used. The connection polarity is stated on the electrode packaging. 1) Connect the return cable to the other output on the power source. 0448 527 001 - 13 - © ESAB AB 2024...
- Page 14 Fan control The Rogue ES 151iP, ES 181iP is fitted with a fan as needed feature. Fan as needed automatically switches the cooling fan off when it is not required. This has two main advantages; (1) to minimize power consumption, and (2) to minimize the amount of contaminants such as dust that are drawn into the power source.
- Page 15 The VRD function ensures that the open-circuit voltage does not exceed 35 V when welding is not being carried out. This is indicated by a lit VRD indicator on the panel. Contact an authorised ESAB service technician to activate this function. Pulse welding...
- Page 16 ○ Background current (BGR 10 - 100%) • In MMA / SMAW / Stick mode: ○ Hot start (HS -10 - +10) ○ Arc force (AF -10 - +10) ○ Background current (BGR 60--80%) 0448 527 001 - 16 - © ESAB AB 2024...
- Page 17 To maintain the performance and increase the lifetime of the power source it is mandatory to clean it regularly. How often depends on: • The welding process • The arc time 0448 527 001 - 17 - © ESAB AB 2024...
- Page 18 2) Open the enclosure and use a vacuum cleaner to remove any accumulated dirt, metal filings, slag and loose material. Keep the shunt and lead screw surfaces clean as accumulated foreign material may reduce the welders output welding current. 0448 527 001 - 18 - © ESAB AB 2024...
- Page 19 Refer to power source “Duty cycle” in Section 3 "Technical data", page 9. Make sure that the air inlets or outlets are not clogged. Clean the inside of the machine using routine maintenance methods. 0448 527 001 - 19 - © ESAB AB 2024...
- Page 20 Repair and electrical work should be performed by an authorised ESAB service technician. Use only ESAB original spare and wear parts. The Rogue ES 151iP, ES 181iP is designed and tested in accordance with the international and European standards EN60974-1 and EN60974-10. On completion of service or repair work, it is the responsibility of the person(s) performing the work to ensure that the product still complies with the requirements of the above standards.
- Page 21 APPENDIX APPENDIX DIAGRAM For serial number HA425-xxxx-xxxx, HA426-xxxx-xxxx 0448 527 001 - 21 - © ESAB AB 2024...
- Page 22 * here. Make sure to use a manual with a serial number or software version that corresponds with the product, see the front page of the manual. Technical documentation is available on the Internet at: www.esab.com 0448 527 001 - 22 - © ESAB AB 2024...
- Page 23 OKC 50 male cable connector, 1/0-4/0 cable (50 mm²) EU 0700 006 900 Electrode holder Handy 200A with 25 mm², 3 m, OKC 50 0700 500 085 Rogue plastic case (Toolbox) 0700 500 086 Shoulder strap 0448 527 001 - 23 - © ESAB AB 2024...
- Page 24 For contact information visit http://esab.com ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00 manuals.esab.com...
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