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Summary of Contents for ESAB Rogue ES 151iP PRO
- Page 1 Rogue ES 151iP PRO, ES 201iP PRO Instruction manual Valid for: HA425-, HA428-xxxx-xxxx 0448 684 001 US 20241104...
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Page 2: Table Of Contents
Functions and symbols ........................ Setting panel ......................Remote control .......................... MAINTENANCE ....................Routine maintenance ..................Cleaning the power source ........................ TROUBLESHOOTING ....................... ORDERING SPARE PARTS .............................. DIAGRAM ......................... ORDERING NUMBERS ............................. ACCESSORIES 0448 684 001 - 2 - © ESAB AB 2024... -
Page 3: Safety
Sheets (SDSs). Safety precautions Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace. - Page 4 If equipped with ESAB cooler Use ESAB approved coolant only. Non-approved coolant might damage the equipment and jeopardize product safety. In case of such damage, all warranty undertakings from ESAB cease to apply. For ordering information, see the "ACCESSORIES" chapter in the instruction manual.
- Page 5 For further information contact the nearest ESAB dealer. ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website. 0448 684 001 - 5 -...
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Page 6: California Proposition 65 Warning
This product can expose you to chemicals including lead, which are known to the state of California to cause cancer and birth defects or other reproductive harm. Wash hands after use. For more information, go to www.P65Warnings.ca.gov. 0448 684 001 - 6 - © ESAB AB 2024... -
Page 7: Introduction
2 INTRODUCTION INTRODUCTION Rogue ES 151iP PRO, ES 201iP PRO is an inverter-based power source intended for MMA / SMAW / Stick, MMA pulse, and TIG / GTAW welding. ESAB accessories for the product can be found in the "ACCESSORIES" chapter of this manual. -
Page 8: Technical Data
3 TECHNICAL DATA TECHNICAL DATA Rogue ES 201iP PRO Rogue ES 151iP PRO Outlet voltage 230 V±15% 120 V±15% 230 V±15% 120 V±15% 1~ 50/60 Hz 1~ 50/60 Hz 1~ 50/60 Hz 1~ 50/60 Hz Primary current MMA / SMAW / Stick 30 A 25.7 A 20 A... - Page 9 3 TECHNICAL DATA Rogue ES 201iP PRO Rogue ES 151iP PRO VRD 35 V <30 V <30 V <30 V <30 V activated Operating +14 to 104 °F +14 to 104 °F +14 to 104 °F +14 to 104 °F temperature (+14 to 104 °F) (+14 to 104 °F) (+14 to 104 °F) (+14 to 104 °F) Transportation -4 to +131 °F -4 to +131 °F...
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Page 10: Installation
WARNING! Falling equipment can cause serious personal injury and equipment damage. Lift the unit with the handle on top of the case. 0448 684 001 - 10 - © ESAB AB 2024... -
Page 11: Mains Supply
4 INSTALLATION Mains supply NOTE! Rogue ES 151iP PRO and ES 201iP PRO comply with IEC 61000-3-12 provided that the short-circuit power is greater than or equal to S at the interface point between the user's scmin supply and the public system. It is the responsibility of the installer or user of the equipment to... - Page 12 4 INSTALLATION Recommended fuse sizes and minimum cable area for Rogue ES 151iP PRO Power cable for heavy-duty applications (SOOW type) must be used I1eff MMA / SMAW / Stick 10 A 13 A Fuse anti-surge type D MCB 20 A 20 A...
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Page 13: Operation
(+) or negative welding terminal (-), depending on the type of electrode used. The connection polarity is stated on the electrode packaging. 1) Connect the return cable to the other output on the power source. 0448 684 001 - 13 - © ESAB AB 2024... -
Page 14: Turning The Power On/Off
Fan control The Rogue ES 151iP PRO, ES 201iP PRO is fitted with a fan as needed feature. Fan-as-needed automatically switches the cooling fan off when it is not required. This has two main advantages; (1) to minimize power consumption, and (2) to minimize the amount of contaminants such as dust that are drawn into the power source. - Page 15 The VRD function ensures that the open-circuit voltage does not exceed 35 V when welding is not being carried out. This is indicated by a lit VRD indicator on the panel. Contact an authorized ESAB service technician to activate this function. Pulse welding...
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Page 16: Setting Panel
Connect the remote control to the front of the power source. When the remote control is connected, it is automatically activated. The maximum setting of the power source will be determined by the respective front panel control, irrespective of the remote control device setting. 0448 684 001 - 16 - © ESAB AB 2024... -
Page 17: Maintenance
To maintain the performance and increase the lifetime of the power source, it is mandatory to clean it regularly. How often depends on: • The welding process • The arc time 0448 684 001 - 17 - © ESAB AB 2024... - Page 18 2) Open the enclosure and use a vacuum cleaner to remove any accumulated dirt, metal filings, slag and loose material. Keep the shunt and lead screw surfaces clean as accumulated foreign material may reduce the welder's output welding current. 0448 684 001 - 18 - © ESAB AB 2024...
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Page 19: Troubleshooting
Refer to power source “Duty cycle” in Section 3 "Technical data", page 9. Make sure that the air inlets or outlets are not clogged. Clean the inside of the machine using routine maintenance methods. 0448 684 001 - 19 - © ESAB AB 2024... -
Page 20: Ordering Spare Parts
Repair and electrical work should be performed by an authorized ESAB service technician. Use only ESAB original spare and wear parts. The Rogue ES 151iP PRO, ES 201iP PRO are designed and tested in accordance with the international and North American standards CSA E60974-1 and ANSI/IEC 60974-1. On completion of service or repair work, it is the responsibility of the person(s) performing the work to ensure that the product still complies with the requirements of the above standards. -
Page 21: Diagram
APPENDIX APPENDIX DIAGRAM For serial number HA425, HA428-xxxx-xxxx 0448 684 001 - 21 - © ESAB AB 2024... -
Page 22: Ordering Numbers
* here. Make sure to use a manual with a serial number or software version that corresponds with the product, see the front page of the manual. Technical documentation is available on the Internet at: www.esab.com 0448 684 001 - 22 - © ESAB AB 2024... -
Page 23: Accessories
Ground clamp, 200 A and lead assembly, 3 m, 50 mm 35857 TIG torch and accessories, 17 style, 4 m W4014000 Power adapter W4014450 TIG foot control, 4.5 m cable and 8-pin connector 0448 684 001 - 23 - © ESAB AB 2024... - Page 24 APPENDIX 0700 500 085 Rogue plastic case (Toolbox) 0700 500 086 Shoulder strap 0448 684 001 - 24 - © ESAB AB 2024...
- Page 25 APPENDIX 0448 684 001 - 25 - © ESAB AB 2024...
- Page 26 For contact information visit http://esab.com ESAB Corporation, 2800 Airport Road Denton, TX 76207, USA, Phone +1 800 378 8123 manuals.esab.com...
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