Related Manuals for ESAB Rogue ES 250i
Summary of Contents for ESAB Rogue ES 250i
- Page 1 Rogue ES 250i Instruction manual Valid for: HA410YY-XXXXXX 0700 500 264 GB 20240322...
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Page 3: Table Of Contents
Remote control (only available in TIG mode) .......................... MAINTENANCE ....................Routine maintenance ....................Cleaning instruction ........................ TROUBLESHOOTING .......................... ERROR CODES ....................Error code descriptions ....................... ORDERING SPARE PARTS ..........................BLOCK DIAGRAM ......................... ORDERING NUMBERS ............................. ACCESSORIES 0700 500 264 - 3 - © ESAB AB 2024... -
Page 4: Safety
Sheets (SDSs). Safety precautions Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace. - Page 5 If equipped with ESAB cooler Use ESAB approved coolant only. Non-approved coolant might damage the equipment and jeopardize product safety. In case of such damage, all warranty undertakings from ESAB cease to apply. Recommended ESAB coolant ordering number: 0465 720 002. For ordering information, see the "ACCESSORIES" chapter in the instruction manual.
- Page 6 For further information contact the nearest ESAB dealer. ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website. 0700 500 264 - 6 -...
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Page 7: Introduction
INTRODUCTION Overview The Rogue ES 250i is a welding power source intended for welding with coated electrodes MMA (including cellulous electrode) and live TIG welding. ESAB accessories for the product can be found in the "ACCESSORIES" chapter of this manual. -
Page 8: Technical Data
3 TECHNICAL DATA TECHNICAL DATA Rogue ES 250i Mains voltage 400 V ±15%, 3~ 50/60 Hz Primary current I 17.8 A 11 A Idle state power (fan stop running) 31.7 W (VRD OFF) 400 V 20.0 W (VRD ON) Setting range 10 A/20.4 V - 250 A/30 V 10 A/10.4 V - 250 A/20 V... - Page 9 3 TECHNICAL DATA Rogue ES 250i Enclosure class IP 23 Application class Mains supply, S sc min Minimum short circuit power on the network in accordance with IEC 61000-3-12. Duty cycle The duty cycle refers to the time as a percentage of a ten-minute period that you can weld or cut at a certain load without overloading.
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Page 10: Installation
Position the power source so that cooling air inlets and outlets are not obstructed. A. Minimum 200 mm (8 in.) B. Minimum 200 mm (8 in.) Lifting instructions Mechanical lifting must be done with both outer handles. 0700 500 264 - 10 - © ESAB AB 2024... -
Page 11: Mains Supply
. Refer to the technical data in the scmin TECHNICAL DATA chapter. 1. Rating plate with supply connection data. Fuse sizes and minimum cable area Rogue ES 250i Mains voltage 400 V ±15%, 3~ 50/60 Hz Mains cable area 4×2.5 mm Maximal current rating I 17.8 A... -
Page 12: Operation
Do not turn OFF the power source during welding (with load). Turn ON the mains power by turning the switch to the ”ON”. Turn the unit OFF by turning the switch to the ”OFF” position. 0700 500 264 - 12 - © ESAB AB 2024... -
Page 13: Setting Panel
This feature operates in MMA mode. The anti stick feature senses when the electrode sticks and automatically reduces the current to prevent the Stick electrode from sticking to the work piece. This is a hidden function and is not adjustable. 0700 500 264 - 13 - © ESAB AB 2024... - Page 14 When VRD function is on, the green led lit, when VRD is off the red lit is lit. VRD switch S1 is on the control PCB. It can be turned off by switching it to off position. 0700 500 264 - 14 - © ESAB AB 2024...
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Page 15: Parameter Selection
The remote welding current setting is limited by the local welding current setting. For example, the local setting is 100 A, then the maximum remote current setting is 100 A. 0700 500 264 - 15 - © ESAB AB 2024... -
Page 16: Maintenance
To maintain the performance and increase the lifetime of the power source it is mandatory to clean it regularly. How often depends on: • the welding process • the arc time 0700 500 264 - 16 - © ESAB AB 2024... - Page 17 Keep the shunt and lead screw surfaces clean as accumulated foreign material may reduce the welders output welding current. 3. Tighten the screws on the side panels with 3 Nm ± 0.3 Nm (26.6 in lb. ± 2.6). 0700 500 264 - 17 - © ESAB AB 2024...
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Page 18: Troubleshooting
See section "Duty cycle" in the TECHNICHAL DATA chapter. Poor Make sure the air inlets or outlets are not clogged. Clean inside machine according to routine maintenance. 0700 500 264 - 18 - © ESAB AB 2024... - Page 19 Load cell The load cell does not respond. Check the connections for the load cell. Contact your nearest ESAB service support office. The load cell presents an Check that the load cell or its cable has not been damaged. incorrect value, i.e. the load cell Calibrate the load cell to bring the accuracy back into tolerance accuracy is out of tolerance.
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Page 20: Error Codes
If several errors have been detected only the code for the last occurring error is displayed. Error code descriptions Error codes that the user can handle are listed below. If any other error code appears, contact an authorised ESAB service technician. Error code Description Temperature fault or over loaded The temperature of the power source is too high. -
Page 21: Ordering Spare Parts
Spare parts and wear parts can be ordered through your nearest ESAB dealer, see esab.com. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list. -
Page 22: Block Diagram
APPENDIX APPENDIX BLOCK DIAGRAM From serial number HA410YY-XXXXXX 0700 500 264 - 22 - © ESAB AB 2024... -
Page 23: Ordering Numbers
* here. Make sure to use a manual with a serial number or software version that corresponds with the product, see the front page of the manual. Technical documentation is available on the Internet at: www.esab.com 0700 500 264 - 23 - © ESAB AB 2024... -
Page 24: Accessories
Return cable kit, OKC 50, 5 m 0700 006 900 Electrode holder Handy, 200 A with 25 mm 3 m, OKC 50 0700 500 084 Remote control, MMA 4 W4014450 Foot pedal with 4.5 m (15 ft.) cable, 8-pin 0700 500 264 - 24 - © ESAB AB 2024... - Page 25 APPENDIX 0700 500 264 - 25 - © ESAB AB 2024...
- Page 26 For contact information visit http://esab.com ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00 manuals.esab.com...
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