Related Manuals for Cleco H Series
Summary of Contents for Cleco H Series
- Page 1 Instruction Manual P1996BA/EN 2014-06 110/120PHH Pulse nutsetter without shutoff For additional product information visit our website at http://www.apexpowertools.eu...
- Page 2 Notes on this Instruction Manual The original language of this instruction manual is German. This instruction manual • provides important instructions for safe and effective operation. • It describes the function and operation of the pulse nutsetter (hereafter referred to simply as 110/120PHH). •...
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Page 3: Table Of Contents
Contents Safety Warnings and notes..................... 5 Basic requirements for safe working practices............5 Operator training ......................6 Personal protective equipment..................6 Designated use ......................6 Noise and vibrations....................6 Items supplied Product description Operation and functional elements................7 Options ........................8 Before initial operation Air supply........................ - Page 4 Performance Data ..................... 37 Ambient conditions ....................37 Service Disposal P1996BA/EN 2014-06 P1996E-EN_2014-06_110-120PHHIVZ.fm, 12.06.2014...
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Page 5: Safety
Safety Safety Warnings and notes Warning notes are identified by a signal word and a pictogram: • The signal word describes the severity and the probability of the impending danger. • The pictogram describes the type of danger. WARNING! Potentially hazardous situation for health and safety. If this warning is not observed, death or serious injury may occur. -
Page 6: Operator Training
Safety Operator training Users must be given instruction in the correct usage of the tool. The operator must make the Operating Manual accessible to users and make sure that the users have read and understood it. The tool may only be connected, used, serviced and repaired by qualified persons. -
Page 7: Items Supplied
Items supplied Items supplied Check shipment for transit damage and ensure that all items have been supplied: 1 110/120PHH 1 This instruction manual 1 Declaration of Conformity 1 Hex wrench (WAF 2) Product description Operation and functional elements 110/120PHHA… Alternative position 110/120PHH…... -
Page 8: Options
Before initial operation Options Protective sleeve Order No. 937451PT – 110/120PHH… Order No. 937446PT – 110/120PHHA… Vibration absorber Order No. 935966 – 110/120PHHA… Before initial operation Air supply Parameter Data Air hose Inner diameter 3/8" (ø 9.5 mm), maximum length 5 m ... -
Page 9: Change Air Inlet: Top / Bottom (Only On 110/120Phha)
Before initial operation Device Explanation Lubricator Compressed air requires a small amount of oil and is orientated to the air consumption of the tool. Calculate the time (T) between two drops of oil and make the following settings at the lubricator: ------------- ... -
Page 10: Setting Up The Tool
Before initial operation 4.3.1 Testing Fully open exhaust air throttle anti- clockwise. Check speed at output drive: >5500 rpm Setting up the tool The tool must be configured for the desired rundown. 4.4.1 Setting the torque Settings example: Tightening: 100 Nm 120PHD554 Screw M12: 8.8... -
Page 11: Troubleshooting
Before initial operation 4.4.2 Changing Torque Unscrew the threaded pin using the hex wrench (WAF 2). To reduce torque, turn the exhaust air throttle clockwise. To increase torque, turn the exhaust air throttle counter-clockwise. Torque Abb. 4-2 NOTE The torque setting may be corrected when the compressed air is activated. - Page 12 Before initial operation Error Possible causes Measures and remedies Adapter parts Replace adapter parts Accuracy insufficient Use extension and socket with guide diameter Pressure fluctuations in the air network Use a pressure regulator Premature release of the start button ...
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Page 13: Maintenance
Maintenance Maintenance CAUTION! Danger of injury due to unintentional activation – before service, disconnect the tool from the compressed air supply. Service schedule Regular service reduces operating faults, repair costs and downtime. Maintenance Rundowns Measures interval 100.000 Check the suspension bail for functional safety. Check the air hose for wear. -
Page 14: Fill Reserve Oil
Maintenance 5.1.1 Calculating a customer-specific maintenance plan A service interval W(1,2,3) depends on the following factors: Factor Value assumed in Description 6.1, "Maintenance plan" V1 = 100,000 Number of rundowns after which a maintenance measure is pre- V2 = 500,000 scribed by Apex Tool Group. - Page 15 Maintenance Align both ends as shown in the picture (internal equalization hole is opened). To avoid air pockets, fill the filling hole full of oil. Position the injector so that it has a sealing effect and add reserve oil until distance X for spacer <B2>...
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Page 16: Complete Oil Filling
Maintenance Complete oil filling If no more pulses are generated, or if the pulse unit has been removed and refitted, the pulse unit must be completely refilled with oil: Oil order No. 925715, ESSO-UNIVIS HVI26, approx. 2 liters, temperature 20 ±5 °C ... - Page 17 Maintenance Uncouple the pulse unit and unscrew the Position the injector so that it has a sealing adapter. effect and add reserve oil until distance X for spacer <B2> is achieved. To avoid air pockets, fill the filling hole full of oil. ...
- Page 18 Maintenance Empty side P1996BA/EN 2014-06 1994c_Wartung_en-bedingt.fm, 12.06.2014...
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Page 19: Disassembly Instructions
Disassembly instructions Disassembly instructions <…> Please refer to 8 Spare parts, page 25 and 8.5 Equipment order list, page 34 Remove motor unit Changing blades Changing bearings / rotor <C3> <C3> <C2> <61> <54> <C1> <59> <C1> <59> P1996BA/EN 2014-06 1994d_Reparatur_en-bedingt.fm, 12.06.2014... -
Page 20: Remove Throttle Valve
Disassembly instructions Remove throttle valve Spring force! WAF 3/ Remove pulse unit Size 1/2" CAUTION! Skin irritation in case of direct contact with oil. Wear protective gloves. <D> CAUTION! Hydraulic blade is under spring pressure! Wear protective goggles. <65> NOTE Permitted only if filling is guaranteed with oil filling device, see 5.3 Complete oil filling, page 16. -
Page 21: Assembly Instructions
Assembly instructions Assembly instructions <…> Please refer to 8 Spare parts, page 25 and 8.5 Equipment order list, page 34 Install motor unit CAUTION! • Only perform installation in accordance with exploded drawing, see 8.3 Motor unit, page 30. Incorrect installation can lead to uncontrolled reactions, e.g. unexpected start-up or parts being hurled out. - Page 22 Assembly instructions 7.1.1 Install rotor cover <54> <C8> <55> <59> Base <C4> <C5> 0.02 <C4> <C6> 0.03 <C5> <C7> 0.04 <C6> 0.05 <C7> 1. Press <59> in with <C4>, see X. Thickness gage = 0.05 mm max. 2 mm 2. Examine Y with thickness gage. If dimension > Y, step 1 with support <C5>, <C6>, <C7> repeat. <C8>...
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Page 23: Install Pulse Unit
Assembly instructions Install pulse unit NOTE To prevent damage, lubricate the gaskets and O-rings using grease (order no. 914392) before assembly. 7.2.1 Assembling the hydraulic blades <97> <93> <98> <93> <F1> <F1> <97> <95> <94> <96> (2×) (2×) Size 1/2" <F2>... - Page 24 Assembly instructions P1996BA/EN 2014-06 1994d_Reparatur_en-bedingt.fm, 12.06.2014...
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Page 25: Spare Parts
Spare parts NOTE Only Cleco original spare parts should ever be used. Using other parts could lead to inferior performance and increased maintenance requirements. If non-original spare parts are installed, the tool manufacturer is entitled to declare all warranty obligations for null and void. -
Page 26: Pistol Grip 110/120Phh
Spare parts Pistol grip 110/120PHH… Adhesive, order no. 914860 Grease, order no. 914392 P1996BA/EN 2014-06 1996e_Ersatzteile en.fm, 12.06.2014... - Page 27 Spare parts 1)Order no. 2)Quantity 3)Part of motor service kit K1 order no. 936179 4)Dimensions P1996BA/EN 2014-06 1996e_Ersatzteile en.fm, 12.06.2014...
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Page 28: Pistol Grip 110/120Phha
Spare parts Pistol grip 110/120PHHA… Adhesive, order no. 914860 Grease, order no. 914392 P1996BA/EN 2014-06 1996e_Ersatzteile en.fm, 12.06.2014... - Page 29 Spare parts 1)Order no. 2)Quantity 3)Part of motor service kit K1 order no. 936179 4)Dimensions P1996BA/EN 2014-06 1996e_Ersatzteile en.fm, 12.06.2014...
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Page 30: Motor Unit
Spare parts Motor unit Axial clearance, see 7.1.1 Install rotor cover, page 22 P1996BA/EN 2014-06 1996e_Ersatzteile en.fm, 12.06.2014... - Page 31 Spare parts Index Description 936177 motor unit 936265 ball 6,35 POM 936243 ball bearing 12, X 24, X 6, 936235 rotor cover 935609 rotor cylinder 935623 blade L30,01D1,5 H 9,5 936228 rotor asm. 935621 rotor cover 915832 ball bearing 17, X 30, X 7, 935722 plug 1)Order no.
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Page 32: Pulse Unit
Spare parts Pulse unit Tightening torque, see 7.2 Install pulse unit, page 23 For disassembly, note the position of the balls in the control disc. Reassemble balls in the same position. P1996BA/EN 2014-06 1996e_Ersatzteile en.fm, 12.06.2014... - Page 33 Spare parts 1)Order no. 2)Quantity 3) Part of hydraulic service kit K2, order no. 936035PT 4)Dimensions Order no. <84> <93> <116> <117> <118> <119> <120> 120PHH554 936048 935910 – – – – – 120PHHA554 110PHH55Q 936049 935963 903231 935634 935648 935649 935651 110PHHA55Q...
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Page 34: Equipment Order List
Spare parts Equipment order list 1)Order no. P1996BA/EN 2014-06 1996e_Ersatzteile en.fm, 12.06.2014... -
Page 35: Technical Data
Technical data Technical data Dimensions 110/120PHH… in mm Abb. 9-1 P1996BA/EN 2014-06 1996f_TechnDaten_en.fm, 12.06.2014... -
Page 36: Dimensions 110/120Phha
Technical data Dimensions 110/120PHHA… in mm Order no. 120PHHA554 110PHHA55Q Abb. 9-2 P1996BA/EN 2014-06 1996f_TechnDaten_en.fm, 12.06.2014... - Page 37 Service Performance Data Order no. Recommended Idling Air consumption torque range speed /min min. max. Idling Pulses 120PHH554 1.65 1/2" 120PHHA554 1.70 5500 < 0.85 < 0.65 110PHH55Q 1.67 7/16" 110PHHA55Q 1.72 Ambient conditions Storage temperature -25…+60 °C Working temperature +5…+40 °C Permissible relative humidity 25…90%, non-condensing...
- Page 38 POWER TOOLS SALES & SERVICE CENTERS Please note that all locations may not service all products. Contact the nearest Apex Tool Group Sales & Service Center for the appropriate facility to handle your service requirements. Sales Center Service Center NORTH AMERICA | SOUTH AMERICA Detroit, Michigan Louisville, Kentucky Lexington, South Carolina...
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