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Instruction Manual P1885E/EN 2008-07 80PTHD… Pulse shut-off nutsetter For additional product information visit our website at http://www.apextoolgroup.com...
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Identifies an index number, see 8 Spare parts, page 25 In graphics: Identifies movement in a direction. Identifies function and force. In pictured illustrations: Where not necessary, 80PTHD… (air from buttom) is shown. Nomenclature × × Max. capacity Output drive 80 –...
Disassembling the throttle valve ............19 Disassembling the pulse unit .............. 20 Assembling the motor unit ..............20 Assembling the pulse unit..............24 Spare parts Pistol grip 80PTHD…................26 Pistol grip 80PTHDA… ............... 28 Motor unit 935635................30 P1885E/EN 2008-07 P1885E-EN_80PTHD_2008-07IVZ.fm, 27.10.2010...
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Pulse unit .................... 32 Equipment order list................34 Technical data Dimensions 80PTHD… in mm............35 Dimensions 80PTHDA… in mm ............36 Performance Data................36 Service Disposal P1885E/EN 2008-07 P1885E-EN_80PTHD_2008-07IVZ.fm, 27.10.2010...
Safety Safety Warnings and notes Warning notes are identified by a signal word and a pictogram: • The signal word describes the severity and the probability of the impending danger. • The pictogram describes the type of danger. WARNING! Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Safety Basic requirements for safe working practices You should read all instructions. Failure to observe the instructions listed below can result in serious injuries. CAUTION! Before initial operation, check that the suspension bail is properly fastened to the bal- ➔ ancer.
Sound level in the area of the user > 80 dB(A), danger of hearing damage • Wear hearing protection. Designated use The 80PTHD… is designed exclusively for fastening and releasing threaded fasteners. • Do not use it as a hammer. •...
Items supplied Product description Operation and functional elements 80PTHDA… Alternative Position 80PTHDA… Pos. Designation Reverse switch Torque adjustment, siehe 4.5.1 Setting the torque, page 10 Speed adjustment, siehe 4.5.2 Changing the speed, page 11 Air inlet Connection for Pneumatic Torque Verifier TVP100, signal connection kit, order no.
Before initial operation Before initial operation Ambient conditions Ambient temperature 41 °F (5 °C) to a maximum of +104 °F (+40 °C) Permissible relative humidity 25 to 90 %, non-condensing Air supply Parameter Data Air hose Inner diameter 1/2" (ø 12,5 mm), maximum length 16.4 ft (5 m) Working pressure range 58 to 101.5 psi (400 to 700 kPa)
Before initial operation Activate the compressed air. ➔ 4.4.1 Testing Carry out a test in clockwise and coun- ➔ terclockwise rotation at maximum speed, see 4.5.2 Changing the speed, page 11. Check the speed at the output drive. ➔ Target: n > 6000 rpm. Setting up the tool The tool must be configured for the desired rundown.
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Before initial operation 1. Hold the output drive firmly. 2. Carefully push the size 2 hex wrench through the hole of the pistol grip housing until it reaches the torque adjustment screw 3. Turn the torque adjustment screw and roughly set the required torque, Torque see Abb.
Troubleshooting 4.5.3 Measuring the torque We recommend carrying out a static torque measurement by retightening the rundown. When carrying out a dynamic measurement using a transducer adapter, also carry out a static test, for example using a torque wrench (electronic). Troubleshooting Error Possible causes...
Maintenance Maintenance CAUTION! Danger of injury due to unintentional activation – before service, disconnect the tool from the compressed air supply. Service schedule Regular maintenance reduces operating faults, repair costs and downtime. Mainte- Rundowns Measures nance interval 100,000 Check the suspension bail for functional safety. ➔...
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Maintenance 6.1.1 Calculating a customer-specific maintenance plan A service interval W(1,2,3) depends on the following factors: Factor Value assumed in Description 6.1, "Maintenance plan" V1 = 100,000 Number of rundowns after a maintenance measure is pre- V2 = 500,000 scribed by Cooper Power Tools GmbH & Co. OHG. V3 = 1,000,000 1.8 seconds Specific rundown time, measured in life and endurance tests.
Maintenance Activating the reserve oil If pulse build-up stops, some of the oil in the pulse unit has been used up. The reserve oil must be activated. If the equalizing piston reaches the limit stop, oil must be refilled the next time (see 6.3 Refilling oil, page 16).
Maintenance Refilling oil Approx. 7 oz. Approx. 0.35 oz (10 ml) – Item Designation Oil filling device asm. Oil filling device without filling piece Filling piece asm. Oil order no. 925715, ESSO-UNIVIS HVI26, approx. 2.1 qt (2 liters), temperature 68 ±9 °F (20 ±5 °C) Quick disconnect coupling Working pressure 65 –...
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Maintenance Remove the threaded pin 15 and ball 14. Remove the O-ring 12 and sleeve 13. Align the output drive and claw as shown in the illustration, see 6.2 Activating the reserve oil, page 15. Rotate the equalizing piston 11 clockwise as far as it will go until X = 0 (starting point). Unscrew the equalizing piston 11 counterclockwise by 1,0 turns (reserve oil volume).
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Maintenance P1885E/EN 2008-07 86c_Wartung en bedingt.fm, 27.10.2010...
Repair instructions Disassembling the pulse unit Size 1/2" CAUTION! Skin irritation in case of direct contact with oil. Wear protective gloves. <D> CAUTION! Hydraulic blade is under spring pressure! <65> Wear protective goggles. NOTE Permitted only if filling is guaranteed with oil filling device, see 6.3 Refilling oil, page 16.
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Repair instructions 7.4.1 Assembling the end plate <59> <C8> <54> <59> <54> <55> <C4> <C5> <C6> <C7> Dimension X = 0.00" to 0.00236" (0.00 to 0.06 mm) 1. Press in <59>, see dimension X. Test force 1.12 – 3.37 lbf (5 – 15 N) Dimension Y = 0.0002"...
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Repair instructions 7.4.2 Assembling the shut-off piston Size 4 <44> Do not use grease – <45> to hold the balls in place! <47> <48> <49> (3×) <59> <44> <47> <50> P1885E/EN 2008-07 86d_Reparatur en bedingt.fm, 27.10.2010...
Spare parts Spare parts Note Always use only original CLECO replacement parts. Failure to comply with this instruction can result in decreased performance and an increased need for maintenance. Installing replacement parts from other manufacturers will void all manufacturer's warranties.
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Spare parts 1)Order no. 2)Quantity 3)Part of motor service kit K1, order no. 935655 4)Dimesions P1885E/EN 2008-07 85e_Ersatzteile en.fm, 27.10.2010...
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Spare parts 1)Order no. 2)Quantity 3)Part of motor service kit K1, order no. 935655 4)Dimesions Connection for evaluation electronics TVP100 Adhesive, order no. 914860 Grease, order no.-Nr. 914392 P1885E/EN 2008-07 85e_Ersatzteile en.fm, 27.10.2010...
Spare parts Motor unit 935635 Axial clearance, see 7.4.1 Assembling the end plate, page 21 Reference dimension X, see 7.4.3 Assembling the actuating ring, page 23 P1885E/EN 2008-07 85e_Ersatzteile en.fm, 27.10.2010...
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Spare parts 1)Order no. 2)Quantity 3)Part of motor service kit K1, order no. 935655 4)Dimesions P1885E/EN 2008-07 85e_Ersatzteile en.fm, 27.10.2010...
Spare parts Pulse unit Tightening torque, see 7.5 Assembling the pulse unit, page 24 For disassembly, note the position of the balls in the control disc. Reassmble the balls in the same position. (70) fest 1+0,3 Nm tight 0.75+0.25 lbf.ft 902904 ø53 935490 SW2 P1885E/EN 2008-07...
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Spare parts 1)Order no. 2)Quantity 3)Part of hydraulic service kit K2, order no. 935656 4)Dimesions Order no. <65> <73> <96> <97> <98> <99> <100> 80PTHD604 935641 935600 – – – – – 80PTHDA604 80PTHD60Q 935640 935961 903231 935634 935648 935649 935651 80PTHDA60Q P1885E/EN 2008-07...
Service Service NOTE If repair is required send the complete 80PTHD… to Cooper Power Tools GmbH & Co. OHG. It may be repaired only by authorized technicians. If the tool is opened, the warranty is voided. Disposal CAUTION! Injuries and environmental damage from improper disposal.
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Sales & Service Centers Note: All locations may not service all products. Please contact the nearest Sales & Service Center for the appropriate facility to handle your service requirements. Dallas, TX Detroit, MI Houston, TX Lexington, SC Apex Tool Group Apex Tool Group Apex Tool Group Apex Tool Group...
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