Cleco 17BP B Series Instruction Manual
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Cleco 17BP B Series Instruction Manual

17bp b series cordless ec tool
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Instruction Manual
P1890E/EN
2010-08
17BP...B...
Cordless EC Tool
For additional product information visit our website at http://www.apextoolgroup.com

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  • Page 1 Instruction Manual P1890E/EN 2010-08 17BP…B… Cordless EC Tool For additional product information visit our website at http://www.apextoolgroup.com...
  • Page 2 For this Instruction Manual This Instruction Manual is a – translation of the original Instruction Manual – intended for all persons who work with this tool but do not do any programming work. The Instruction Manual • provides important notes for safe and effective use. •...
  • Page 3 Identification text: 17BP represents all models of the cordless EC tool as described here. represents all models of power supply as described here: Accupack / Power Module RF15.4 represents the Wireless Fidelity IEEE 802.15.4 ➔ refers to required actions. • refers to lists.
  • Page 4 P1890E/EN 2010-08 90a_ Deckblatt en.fm, 10.09.2010...

  • Page 5: Table Of Contents

    Contents Safety Warnings and notes................7 Basic requirements for safe working practices ........8 Operator training................... 8 Personal protective equipment ............. 8 Designated use..................9 Codes and standards................9 Noise and vibration ................10 Scope of supply, transport and storage Items supplied..................
  • Page 6 Maintenance Cleaning instructions ................39 Service schedule ................39 Lubricants ................... 40 Disassembling gear ................40 Troubleshooting Spare parts 10.1 Gear....................50 10.2 Tool holder (optional)................52 10.3 Fixture order list .................. 53 Technical data 11.1 Dimensions of 17BP ................55 11.2 Dimensions of tool holder (optional) ...........

  • Page 7: Safety

    Safety Safety Warnings and notes Warning notes are identified by a signal word and a pictogram: • The signal word describes the severity and the probability of the impending danger. • The pictogram describes the type of danger. WARNING! Indicates a potentially hazardous situation which, if not avoided, could result in serious injury.

  • Page 8: Basic Requirements For Safe Working Practices

    Disconnect the 17BP from the PS before replacing the bits. ➔ Only use bits for machine-controlled fastening tools. ➔ Only use bits from Cleco, see 10.9 Socket for C1, C3, optional, page 66. ➔ Do not attach sockets on the head aslant. ➔...

  • Page 9: Designated Use

    Safety Designated use The 17BP is designed exclusively for fastening and releasing threaded fasteners. The communication with the controller is allowed only over the following interface ports: Types Communications IrDA interface port of the tool holder, order no. 935290 17BPR… 868 MHz with base station, order no.

  • Page 10: Noise And Vibration

    Scope of supply, transport and storage 1.6.4 Data transmission WLAN EN 50371:2002 EN 301489-17 V1.2.1 EN 300328 V1.6.1 868 MHz EN 301489-3 V1.4.1 EN 50371:2002 EN 300220 V1.1.1 RF15.4 EN 50392 EN 300328 EN 300220 V1.1.1 FCC Part 15.247 / RSS-210 1.6.5 Barcode scanner •...

  • Page 11: Storage

    Product description Storage For short-term storage and for protection against damage: Place the 17BP in the tool holder. ➔ For storage longer than 100 hours: Disconnect battery from the 17BP. ➔ The battery is discharged by the electronics integrated in the tool. Object Time period Storage temperature...

  • Page 12: Operation And Functional Elements

    Product description Operation and functional elements This chapter describes operational and functional elements and their tasks in the order of their respective item nos. <F1> <F2> Item Designation <F1>, <F2> Function keys LED display Start button Reverse switch IrDA (infrared interface port) Set torque –...
  • Page 13 Product description 3.2.1 Function keys Left function key <F1> • Confirm error message Press once. ➔ Programmable: Depending on how the key is programmed, actions can be carried out by pressing it briefly. • Exit menu Press for two seconds. ➔...

  • Page 14: Reverse Switch

    Product description 3.2.3 Start button According to settings the start button has 3 different functions: • It activates the LED lighting. Press the start button halfway down and hold it. ➔ • It starts the motor, the LED light goes out. Press the start button all the way down.

  • Page 15: Power Supply

    Product description NOTE After the tool is switched on, it can take up to 35 seconds until the communication via WLAN is active. 3.2.7 Identification – set torque To identify the set torque on the 17BP, glue the corresponding marking foil to the right and the left of the LCD display.
  • Page 16 Product description 3.2.11 Barcode scanner For tools of the 17BP series, the built-in barcode scanner is a class 2 laser scanner with a wavelength of 650 nm. CAUTION! Eye injury from class 2 laser beam Do not look into the laser beam window when the laser is on. ➔...

  • Page 17: Accessories

    Accessories Accessories Accupack, Li-ion, 26 V Accupack, Li-ion, 44 V Order no. 935377 Order no. 936400 Battery charger, Li-ion 26 V Battery charger, Li-ion 44 V (110 – 230 VAC) (85 – 270 VAC) Order no. 935391 – 1-fold Order no. 936491PT – 1-fold Order no.

  • Page 18: Before Initial Operation

    Before initial operation Before initial operation The 17BP has been configured by Cooper Power Tools & GmbH & Co. OHG. A setting for your specific screw joint needs must only be made with the controller or a computer by a qualified person. For more infor- mation, refer to the controller programming manual.

  • Page 19: First Operation

    First Operation First Operation Carrying out the rundown Make sure that the battery is securely installed before operating the 17BP. The 17BP is now ready for use. Press and release the start button: the LCD display reads Ready. ➔ Types with wireless transmission continuously communicate with the controller. The tool automatically receives the parameters and, when the rundown is complete, automatically sends the rundown results to the control system.
  • Page 20 First Operation P1890E/EN 2010-08 91b_1_5 en bedingt.fm, 10.09.2010...

  • Page 21: Lcd Display

    LCD display LCD display The LCD display on the tool is divided into the result display, status display, operating menu and system error messages. Result display The LCD display consists of a three lines, each with 6 characters, to display the status, torque and angle. The result display is updated after the rundown T12.00 ends.

  • Page 22: Status Display

    LCD display Status display The status display is divided into the "Standard" and "Linking" modes. "Standard" is selected if "Linking" is not enabled at the control system See Advanced Application Builder\Linking). The application is selected at the <Run Screen> ➔ or via the App.
  • Page 23 LCD display Error in last data synchronization with the control. Sync Synchronize the tool with the control once again. ➔ Error Tool has not yet been synchronized with a control. Tool Synchronize the tool with the control for the first time. ➔...

  • Page 24: Operating Menu

    LCD display Operating menu 7.3.1 General The operating menu on the tool is divided into a main menu and submenus. You can navigate through the menus using the two function keys below the LCD display. In the following description, <F1> is used for the left function key and <F2>...
  • Page 25 LCD display 7.3.2 Structure Main Administration Administration Diagnostics Date / Time Set position Counter display Scanner Serial number RF settings Software version Back Servo Emergency strategy Back Diagnostics TQ calibration TQ measurement Angle encoder Voltages Speed Back Set position Next position Reset Linking Back Scanner...
  • Page 26 LCD display RF15.4 / IEEE802.15.4 Channel PAN ID Tool ID Power Encryption Wireless module Serial no. Wireless module version Signal RSSI Back 7.3.3 Main menu Administration – General items such as Date/Time, Counter display, etc. >Main Admini strati Diagnostics – Diagnostic functions for the tool. >Main Diag- nostic...
  • Page 27 LCD display 7.3.4 Administration submenu Date/Time Time Displays the tool system time. 07:47 The system time can be displayed in US or European format. 30.09 Refer to "Setting the system time on the control" under ➔ Administration\Date\Time. Counter display Counte The tool counter display is incremented after each rundown throughout the service life of the tool.
  • Page 28 LCD display Emergency strategy on. Emerge If the emergency strategy is enabled and Linking is disabled, the fastening parameters of Strate the last selected Application are used. For Linking operating mode, all steps are used with the corresponding parameters of the last selected Tightening Group. The memory of the tool stores data from up to 512 rundowns.
  • Page 29 LCD display 7.3.5 Diagnostics submenu TQ calibration Cal OK This test function cyclically recalibrates the system with the values used immediately before K 1.11 the start of a rundown. For this, the tool must not be tensioned! O 0.00 First line: Calibration test and status. Second line: TQ calibration voltage.
  • Page 30 LCD display 7.3.6 Set position submenu – only with Linking enabled Selects the position to be used next. >Posit Change Positi You can skip the position. Select You can select the position to be used next using the function keys: Positi <F1>: Activate the previous position.
  • Page 31 LCD display IP address display IP 010 .122.0 77.110 Subnet display Sub255 .255.2 40.0 Gateway display Gat010 122.0 61.001 Display SSID. Only a maximum of the first 12 characters are displayed. SSID When the start button is pressed, the current wireless signals are displayed. S: -60 17BPX…: N = Signal strength (%)
  • Page 32 LCD display NOTE The channel must match the set channel of the base station. Defines the network identification. You can operate no more than 4 tools per net- work ID. Networ <F1>: Activate a lower network ID. ➔ 1/16 <F2>: Activate a higher network ID. ➔...
  • Page 33 LCD display Displays the transmission power and allows you to configure settings. Power 25 mW <F1>: Activate a lower transmission power. ➔ <F2>: Activate a higher transmission power. ➔ Press the start button or <F2> longer than 2 ➔ seconds to accept the select and display the next menu item. Press <F1>...
  • Page 34 LCD display The PAN ID consists of 4 hexadecimal numbers. A maximum of 65 535 different PAN IDs are therefore available. Cursor flashes under the number to be modified: 1234 <F1>: lower number ➔ <F2>: higher number. ➔ Press the start button: ➔...
  • Page 35 LCD display Display Transmission power Transmission power 0.63 0.40 0.25 0.10 Displays the data transmission encryption. RF15.4 AES = Advanced Encryption Standard, code length = 128 bit. On and Off are available for selection. Start button>: show encryption (default: off). ➔...

  • Page 36: System Error Messages

    LCD display Displays the current RSSI value. RF15.4 RSSI = Received Signal Strength Indication, indication of the reception strength of wireless Signal communication systems. The lower the RSSI value, the poorer the signal strength. Value range: 0 (very good) to -100 (no reception). If the tool is positioned in the direct vicinity of the base station and the transmission power is preset to maximum, the RSSI value should be between -30 and -55.
  • Page 37 LCD display The servo has overheated. Servo Switch the tool off for a time so that it can cool down. ➔ Error Increase the cycle time, reduce the fastening time or the torque. Temp > ➔ The tool motor has overheated. Servo Switch the tool off for a time so that the motor can cool down.
  • Page 38 LCD display Transducer reference voltage error. Transd Return tool to Sales & Service Centers for repair. ➔ Ref.V. Error Transducer calibration voltage error. Trans Tool was not discharged at time of calibration. Allow tool to discharge and try again. If this does not help: ➔...

  • Page 39: Maintenance

    Maintenance Maintenance Cleaning instructions For tools with a built-in barcode scanner, the window must be free of dirt. Clean it regularly—or immediately, if it becomes dirty—using a damp cloth and a conventional window ➔ cleaner. Do not use acetone for cleaning. A dirty window may make it impossible to read barcodes. Service schedule Repairs may only be carried out by Cooper Power Tools &...

  • Page 40: Lubricants

    Maintenance Lubricants For smooth function and a long service life, use of the correct grease type is essential. Grease lubricants according to DIN51502 /ISO3498 Order no. Packing unit 51502 Lubricants, Corning Inc. Microlube 933027 1 kg KP1K – – – –...

  • Page 41: Troubleshooting

    Troubleshooting Troubleshooting Problem Possible cause Action General – Tool Tool does not start if Backoff speed parame- Adjust the backoff speed value in the Standard ➔ reverse switch is active. ter is set to 0 rpm. Application Builder screen of the controller. Tool light not active.
  • Page 42 Troubleshooting Problem Possible cause Action WLAN data communication between controller and tool No WLAN IP address of tool is not Check in the Communication/Tool screen of ➔ communication entered correctly on the the controller that the IP address of the tool is between controller and controller.
  • Page 43 Troubleshooting Problem Possible cause Action 868 MHz data communication between controller and tool No serial communication Wrong serial cable is Use a null modem cable (crossed). ➔ is possible between the used. controller and the base Wrong port is selected In the Communication/Tool screen of the con- ➔...
  • Page 44 Troubleshooting Problem Possible cause Action 868 MHz data communication between controller and tool No Ethernet communi- Wrong Ethernet cable is A crossover cable is required if the base station ➔ cation is possible used. is directly connected to the controller. If the base between the controller station is connected to a switch, a standard and the base station.
  • Page 45 Troubleshooting Problem Possible cause Action 868 MHz data communication between controller and tool RF communication is Distance between base If channel 1 is selected, the distance can be up to partly interrupted. station and tool is too 30 m. If channel 2 or 3 is selected, the distance can great.
  • Page 46 Troubleshooting Problem Possible cause Action RF15.4 data communication between controller and tool No serial communication Wrong serial cable is Use a null modem cable (crossed). ➔ is possible between the used. controller and the base Wrong port is selected In the Communication/Tool screen of the con- ➔...
  • Page 47 Troubleshooting Problem Possible cause Action RF15.4 data communication between controller and tool RF communication is Distance between base If channel 1 is selected, the distance can be up to partly interrupted. station and tool is too 30 m. If channel 2 or 3 is selected, the distance can great.
  • Page 48 Troubleshooting P1890E/EN 2010-08 91e_Trouble shooting en bedingt.fm, 10.09.2010...
  • Page 49 Spare parts Note Use only original Cleco spare parts. Failure to comply can result in reduced power and increased service requirements. If spare parts not manufactured by us are installed, the tool manufacturer is entitled to deny any warranty claims.

  • Page 50: Spare Parts Gear

    Spare parts 10.1 Gear 56 (3×) 60 (3×) 17BP…B05Q 935101 542230 541894 935599 541894 541899 17BP…B07Q 935102 542233 541897 935598 17BP…B09Q 935103 542231 541894 935599 541893 – 17BP…B13Q 935104 542232 541897 935598 8.3 Lubricants, page 40 10.3 Fixture order list, page 53 P1890E/EN 2010-08 90e_Ersatzteile en.fm, 10.09.2010...
  • Page 51 Spare parts 1) Order no. 2) Quantity 3) Dimensions • Recommended spare part for every five (5) tools See table, page 50 P1890E/EN 2010-08 90e_Ersatzteile en.fm, 10.09.2010...

  • Page 52: Tool Holder (Optional)

    Spare parts 10.2 Tool holder (optional) 0,5 - 0,7 Nm 0,4 - 0,55 lbf.ft Loctite #274 320595 SW 4 Order no. IrDA 935144 × 935170 935175 935396 – – – 5 - 6 Nm 3,7 - 4,4 lbf.ft 912926 SW 5 P1890E/EN 2010-08 90e_Ersatzteile en.fm, 10.09.2010...

  • Page 53: Fixture Order List

    Spare parts 1) Order no. 2) Quantity 3) Dimensions See table, page 52 10.3 Fixture order list Order no. Description 933467 Assembly circlip <67> 933468 Base 933469 933470 Sleeve 933336 Hook wrench Assembly union nut <70> P1890E/EN 2010-08 90e_Ersatzteile en.fm, 10.09.2010...
  • Page 54 Spare parts P1890E/EN 2010-08 90e_Ersatzteile en.fm, 10.09.2010...

  • Page 55: Technical Data

    Technical data Technical data 11.1 Dimensions of 17BP Without scanner With scanner L1-1 L1-2 L1-3 L3 L4 L1-1 L1-2 L1-3 L3 L4 17BPB05Q 17BPRSB05Q 17BPB07Q 17BPXSB05Q 267,1 282,7 – 17BPB09Q 17BPZSB05Q 17BPB13Q 17BPRSB07Q 17BPRB05Q 17BPXSB07Q 17BPXB05Q 17BPZSB07Q 281,1 296,7 14,2 43 17,7 26,9 17BPZB05Q 17BPRSB09Q 17BPRB07Q...

  • Page 56: Dimensions Of Tool Holder (Optional)

    Technical data 11.2 Dimensions of tool holder (optional) Abb. 11-1Dimensions of tool holder (mm) P1890E/EN 2010-08 90g_TechnDaten en.fm, 10.09.2010...

  • Page 57: Performance Data

    Technical data 11.3 Performance Data Type Recommended Free Free Screw Weight Calibration data torque range speed speed size without Torque Angle pulses ft.lbf (Nm) accupack PM48 / (nominal) (Resolver) 26 V accupack 44 V max. min. ft.lbf (Nm) / degrees 17BPB05Q 1,36 17BPRB05Q...

  • Page 58: Electrical Data

    Technical data 11.4 Electrical data Tool Protection class III as per DIN EN 61 140 (VDE 0140-1) Degree of protection IP40 as per DIN EN 60 529 (IEC 60 529) Tool holder Protection class III as per DIN EN 61 140 (VDE 0140-1) Degree of protection IP40 as per DIN EN 60 529 (IEC 60 529) 11.4.1 Output stage servo electronics...
  • Page 59 Technical data 11.4.4 Scanner Features Data Scan rate 104 scans/sec. ±12 (bidirectional) Scan angle 47° ±3 standard / 35° ±3 reduced Crash resistance 2000 G Ambient light 107,640 lux Decode zone (typical) 4 mil 2.54 – 13.97 cm 5 mil 3.18 –...
  • Page 60 Technical data 11.4.6 WLAN data transmission The WLAN data transmission functions may vary depending on the tool configuration. Series 17BPX… Features Data Standard IEEE 802.11b Safety • 64/128 bit encryption WPA/WPA2/802.11 • 128 bit TKIP/CCMP encryption • 802.1x EAP authentication (LEAP, PEAP, TTLS, GTC, MD5, OTP, PAP, CHAP, MSCHAP, MSCHAPv2, TTLS MSCHAPv2)·...

  • Page 61: Service

    The type-specific calibration data is saved on the integrated screw electronic system in the delivery state of the Cleco tool. If service is required to change the torque transducer, the screw electronic system or if a recalibration is required, please send the Cleco tool to Sales & Service Centers. This will ensure that after the service work, any required calibration data update is carried out properly.
  • Page 62 Sales & Service Centers Note: All locations may not service all products. Please contact the nearest Sales & Service Center for the appropriate facility to handle your service requirements. Dallas, TX Detroit, MI Houston, TX Lexington, SC Apex Tool Group Apex Tool Group Apex Tool Group Apex Tool Group...

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