Cleco 35PHH Series Instruction Manual
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Cleco 35PHH Series Instruction Manual

Pulse nutsetter without shutoff
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Instruction Manual
P1993BA/EN
2014-06
35PHH
Pulse nutsetter without shutoff
For additional product information visit our website at http://www.apexpowertools.eu

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Summary of Contents for Cleco 35PHH Series

  • Page 1 Instruction Manual P1993BA/EN 2014-06 35PHH Pulse nutsetter without shutoff For additional product information visit our website at http://www.apexpowertools.eu...
  • Page 2 Notes on this Instruction Manual The original language of this instruction manual is German. This instruction manual • provides important instructions for safe and effective operation. • It describes the function and operation of the pulse nutsetter (hereafter referred to simply as 35PHH). •...
  • Page 3 Model Key × × Max. capacity Output drive 35 –35 Nm 3 – External square 3/8" Q – Quick change chuck 1/4" Design Speed P – Pistol grip 65 – 6500 rpm Pulse mechanism 2. Air Inlet H – Hydraulics A –...
  • Page 4 P1993BA/EN 2014-06 1993a_ Deckblatt_en.fm, 12.06.2014...

  • Page 5: Table Of Contents

    Contents Safety Warnings and notes..................... 7 Basic requirements for safe working practices............7 Operator training ......................8 Personal protective equipment..................8 Designated use ......................8 Noise and vibrations....................8 Items supplied Product description Operation and functional elements................9 Options ........................10 Before initial operation Air supply........................
  • Page 6 Performance Data ..................... 39 Ambient conditions ....................39 Service Disposal P1993BA/EN 2014-06 P1993BA-EN_2014-06_35PHHIVZ.fm, 12.06.2014...

  • Page 7: Safety

    Safety Safety Warnings and notes Warning notes are identified by a signal word and a pictogram: • The signal word describes the severity and the probability of the impending danger. • The pictogram describes the type of danger. WARNING! Potentially hazardous situation for health and safety. If this warning is not observed, death or serious injury may occur.

  • Page 8: Operator Training

    Safety Operator training Users must be given instruction in the correct usage of the tool. The operator must make the Operating Manual accessible to users and make sure that the users have read and understood it. The tool may only be connected, used, serviced and repaired by qualified persons.

  • Page 9: Items Supplied

    Items supplied Items supplied Check shipment for transit damage and ensure that all items have been supplied: 1 35PHH 1 This instruction manual 1 Declaration of Conformity 1 Hex wrench (WAF 2) Product description Operation and functional elements 35PHHA… Alternative position 35PHH…...

  • Page 10: Options

    Before initial operation Options Protective sleeve Order No. 937448PT – 35PHH… Order No. 937443PT – 35PHHA… Vibration absorber Order No. 935965 – 35PHHA… Before initial operation Air supply Parameter Data Air hose Inner diameter 3/8" (ø 9.5 mm), maximum length 5 m ...

  • Page 11: Change Air Inlet: Top / Bottom (Only On 35Phha)

    Before initial operation Device Explanation Lubricator Compressed air requires a small amount of oil and is orientated to the air consumption of the tool.  Calculate the time (T) between two drops of oil and make the following settings at the lubricator: ------------- ...

  • Page 12: Setting Up The Tool

    Before initial operation 4.3.1 Testing  Fully open exhaust air throttle anti- clockwise.  Check speed at output drive: >6500 rpm Setting up the tool The tool must be configured for the desired rundown. 4.4.1 Setting the torque Settings example: Tightening: 25 Nm Screw M8: 8.8 Set speed to approximately 4200...

  • Page 13: Troubleshooting

    Before initial operation 4.4.2 Changing Torque  Unscrew the threaded pin using the hex wrench (WAF 2).  To reduce torque, turn the exhaust air throttle clockwise. To increase torque,  turn the exhaust air throttle counter-clockwise. Torque Abb. 4-2 NOTE The torque setting may be corrected when the compressed air is activated.
  • Page 14 Before initial operation Error Possible causes Measures and remedies Adapter parts Replace adapter parts Accuracy insufficient  Use extension and socket with  guide diameter Pressure fluctuations in the air network Use a pressure regulator  Premature release of the start button ...

  • Page 15: Maintenance

    Maintenance Maintenance CAUTION! Danger of injury due to unintentional activation – before service, disconnect the tool from the compressed air supply. Service schedule Regular service reduces operating faults, repair costs and downtime. Maintenance Rundowns Measures interval 100.000  Check the suspension bail for functional safety. Check the air hose for wear.

  • Page 16: Fill Reserve Oil

    Maintenance 5.1.1 Calculating a customer-specific maintenance plan A service interval W(1,2,3) depends on the following factors: Factor Value assumed in Description 6.1, "Maintenance plan" V1 = 100,000 Number of rundowns after which a maintenance measure is pre- V2 = 500,000 scribed by Apex Tool Group.
  • Page 17 Maintenance Align both ends as shown in the picture (internal equalization hole is opened).   To avoid air pockets, fill the filling hole full of oil.  Position the injector so that it has a sealing effect and add reserve oil until distance X for spacer <B2>...

  • Page 18: Complete Oil Filling

    Maintenance Complete oil filling If no more pulses are generated, or if the pulse unit has been removed and refitted, the pulse unit must be completely refilled with oil: Oil order No. 925715, ESSO-UNIVIS HVI26, approx. 2 liters, temperature 20 ±5 °C ...
  • Page 19 Maintenance Uncouple the pulse unit and unscrew the Position the injector so that it has a sealing   adapter. effect and add reserve oil until distance X for spacer <B2> is achieved.  To avoid air pockets, fill the filling hole full of oil. ...
  • Page 20 Maintenance Empty side P1993BA/EN 2014-06 1994c_Wartung_en-bedingt.fm, 12.06.2014...

  • Page 21: Disassembly Instructions

    Disassembly instructions Disassembly instructions <…> Please refer to 8 Spare parts, page 27 and 8.5 Equipment order list, page 36 Remove motor unit Changing blades Changing bearings / rotor <C3> <C3> <C2> <61> <54> <C1> <59> <C1> <59> P1993BA/EN 2014-06 1994d_Reparatur_en-bedingt.fm, 12.06.2014...

  • Page 22: Remove Throttle Valve

    Disassembly instructions Remove throttle valve Spring force! WAF 3/ Remove pulse unit WAF 1/2" CAUTION! Skin irritation in case of direct contact with oil. Wear protective gloves. <D3> CAUTION! Hydraulic blade is under spring pressure! Wear protective goggles. <84> <D2> <D1>...

  • Page 23: Assembly Instructions

    Assembly instructions Assembly instructions <…> Please refer to 8 Spare parts, page 27 and 8.5 Equipment order list, page 36 Install motor unit CAUTION! • Only perform installation in accordance with exploded drawing, see 8.3 Motor unit, page 32. Incorrect installation can lead to uncontrolled reactions, e.g. unexpected start-up or parts being hurled out.
  • Page 24 Assembly instructions 7.1.1 Install rotor cover <54> <C8> <55> <59> Base <C4> <C5> 0.02 <C4> <C6> 0.03 <C5> <C7> 0.04 <C6> 0.05 <C7> 1. Press <59> in with <C4>, see X. Thickness gage = 0.03 mm max. 2 mm 2. Examine Y with thickness gage. If dimension > Y, step 1 with support <C5>, <C6>, <C7> repeat. <C8>...

  • Page 25: Install Pulse Unit

    Assembly instructions Install pulse unit NOTE To prevent damage, lubricate the gaskets and O-rings using grease (order no. 914392) before assembly. 7.2.1 Assembling the hydraulic blades <97> <93> <98> <93> <F1> <F1> <97> <95> <94> <96> (2×) (2×) WAF 1/2" <F2>...
  • Page 26 Assembly instructions P1993BA/EN 2014-06 1994d_Reparatur_en-bedingt.fm, 12.06.2014...

  • Page 27: Spare Parts

    Spare parts NOTE Only Cleco original spare parts should ever be used. Using other parts could lead to inferior performance and increased maintenance requirements. If non-original spare parts are installed, the tool manufacturer is entitled to declare all warranty obligations for null and void.

  • Page 28: Pistol Grip 35Phh

    Spare parts Pistol grip 35PHH… Adhesive, order no. 914860 Grease, order no. 914392 P1993BA/EN 2014-06 1993e_Ersatzteile_en.fm, 12.06.2014...
  • Page 29 Spare parts 1)Order no. 2)Quantity 3)Part of motor service kit K1 order no. 936168 4)Dimensions P1993BA/EN 2014-06 1993e_Ersatzteile_en.fm, 12.06.2014...

  • Page 30: Pistol Grip 35Phha

    Spare parts Pistol grip 35PHHA… Adhesive, order no. 914860 Grease, order no. 914392 P1993BA/EN 2014-06 1993e_Ersatzteile_en.fm, 12.06.2014...
  • Page 31 Spare parts 1)Order no. 2)Quantity 3)Part of motor service kit K1 order no. 936168 4)Dimensions P1993BA/EN 2014-06 1993e_Ersatzteile_en.fm, 12.06.2014...

  • Page 32: Motor Unit

    Spare parts Motor unit Axial clearance, see 7.1.1 Install rotor cover, page 24 P1993BA/EN 2014-06 1993e_Ersatzteile_en.fm, 12.06.2014...
  • Page 33 Spare parts Index 1) 2) 3) Description 936166 motor unit 936265 K1 ball 6,35 POM 936243 K1 ball bearing 12, X 24, X 6, 936232 rotor cover 935458 rotor cylinder 935455 K1 blade L28 D1,6 H 8,0 936225 rotor asm. 935433 rotor cover S909814 1...

  • Page 34: Pulse Unit

    Spare parts Pulse unit Tightening torque, see 7.2 Install pulse unit, page 25 For disassembly, note the position of the balls in the control disc. Reassemble balls in the same position. P1993BA/EN 2014-06 1993e_Ersatzteile_en.fm, 12.06.2014...
  • Page 35 Spare parts 1)Order no. 2)Quantity 3) Part of hydraulic service kit K2, order no. 936211 4)Dimensions Order no. <84> <93> <115> <116> <117> <118> <119> <120> 35PHH653 936043 935410 – – – – – – 35PHHA653 35PHH65Q 936044 935453 931789 917794 935477 935406...

  • Page 36: Equipment Order List

    Spare parts Equipment order list 1)Order no. P1993BA/EN 2014-06 1993e_Ersatzteile_en.fm, 12.06.2014...

  • Page 37: Technical Data

    Technical data Technical data Dimensions 35PHH… in mm Abb. 9-1 P1993BA/EN 2014-06 1993f_TechnDaten_en.fm, 12.06.2014...

  • Page 38: Dimensions 35Phha

    Technical data Dimensions 35PHHA… in mm Abb. 9-2 P1993BA/EN 2014-06 1993f_TechnDaten_en.fm, 12.06.2014...
  • Page 39 Service Performance Data Order no. Recommended Idling Air consumption torque range speed /min min. max. Idling Pulses 35PHH653 1.02 3/8" 35PHHA653 1.07 6500 < 0.55 < 0.45 35PHH65Q 1.04 1/4" 35PHHA65Q 1.10 Ambient conditions Storage temperature -25…+60 °C Working temperature +5…+40 °C Permissible relative humidity 25…90%, non-condensing...
  • Page 40 POWER TOOLS SALES & SERVICE CENTERS Please note that all locations may not service all products. Contact the nearest Apex Tool Group Sales & Service Center for the appropriate facility to handle your service requirements. Sales Center Service Center NORTH AMERICA | SOUTH AMERICA Detroit, Michigan Louisville, Kentucky Lexington, South Carolina...

This manual is also suitable for:

35phh65335phha65335phh65q35phha65q

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