Cleco 80PHH Instruction Manual
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Cleco 80PHH Instruction Manual

Pulse nutsetter without shutoff
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Instruction Manual
P1995BA/EN
2014-06
80PHH
Pulse nutsetter without shutoff
For additional product information visit our website at http://www.apexpowertools.eu

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Summary of Contents for Cleco 80PHH

  • Page 1 Instruction Manual P1995BA/EN 2014-06 80PHH Pulse nutsetter without shutoff For additional product information visit our website at http://www.apexpowertools.eu...
  • Page 2 8 Spare parts, page 25. In graphics: identifies movement in a direction. identifies function and force. In graphic illustrations: If not absolutely essential, 80PHH (air from bottom) is illustrated. Model Key × × Max. capacity Output drive 80 –...

  • Page 3: Table Of Contents

    Remove pulse unit..................... 20 Assembly instructions Install motor unit ......................21 Install pulse unit......................23 Spare parts Pistol grip 80PHH… ....................26 Pistol grip 80PHHA… ....................28 Motor unit ........................30 Pulse unit........................32 Equipment order list ....................34 Technical data Dimensions 80PHH…...
  • Page 4 Performance Data ..................... 37 Ambient conditions ....................37 Service Disposal P1995BA/EN 2014-06 P1995E-EN_2014-06_80PHHIVZ.fm, 12.06.2014...

  • Page 5: Safety

    Safety Safety Warnings and notes Warning notes are identified by a signal word and a pictogram: • The signal word describes the severity and the probability of the impending danger. • The pictogram describes the type of danger. WARNING! Potentially hazardous situation for health and safety. If this warning is not observed, death or serious injury may occur.

  • Page 6: Operator Training

    Sound level in the area of the user > 80 dB(A), danger of hearing damage • Wear hearing protection. Designated use The 80PHH is designed exclusively for fastening and releasing threaded fasteners. • Do not use it as a hammer. •...

  • Page 7: Items Supplied

    Items supplied Items supplied Check shipment for transit damage and ensure that all items have been supplied: 1 80PHH 1 This instruction manual 1 Declaration of Conformity 1 Hex wrench (WAF 2) Product description Operation and functional elements 80PHHA… Alternative position 80PHH…...

  • Page 8: Options

    Before initial operation Options Protective sleeve Order No. 937449PT – 80PHH… Order No. 937445PT – 80PHHA… Vibration absorber Order No. 935966 – 80PHHA… Before initial operation Air supply Parameter Data Air hose Inner diameter 3/8" (ø 9.5 mm), maximum length 5 m ...

  • Page 9: Change Air Inlet: Top / Bottom (Only On 80Phha)

    Before initial operation Device Explanation Lubricator Compressed air requires a small amount of oil and is orientated to the air consumption of the tool.  Calculate the time (T) between two drops of oil and make the following settings at the lubricator: ------------- ...

  • Page 10: Setting Up The Tool

    Before initial operation 4.3.1 Testing  Fully open exhaust air throttle anti- clockwise.  Check speed at output drive: >6000 rpm Setting up the tool The tool must be configured for the desired rundown. 4.4.1 Setting the torque Settings example: Tightening: 65 Nm Screw M12: 8.8 Set speed to approximately 4200...

  • Page 11: Troubleshooting

    Before initial operation 4.4.2 Changing Torque  Unscrew the threaded pin using the hex wrench (WAF 2).  To reduce torque, turn the exhaust air throttle clockwise. To increase torque,  turn the exhaust air throttle counter-clockwise. Torque Abb. 4-2 NOTE The torque setting may be corrected when the compressed air is activated.
  • Page 12 Before initial operation Error Possible causes Measures and remedies Adapter parts Replace adapter parts Accuracy insufficient  Use extension and socket with  guide diameter Pressure fluctuations in the air network Use a pressure regulator  Premature release of the start button ...

  • Page 13: Maintenance

    Maintenance Maintenance CAUTION! Danger of injury due to unintentional activation – before service, disconnect the tool from the compressed air supply. Service schedule Regular service reduces operating faults, repair costs and downtime. Maintenance Rundowns Measures interval 100.000  Check the suspension bail for functional safety. Check the air hose for wear.

  • Page 14: Fill Reserve Oil

    Maintenance 5.1.1 Calculating a customer-specific maintenance plan A service interval W(1,2,3) depends on the following factors: Factor Value assumed in Description 6.1, "Maintenance plan" V1 = 100,000 Number of rundowns after which a maintenance measure is pre- V2 = 500,000 scribed by Apex Tool Group.
  • Page 15 Maintenance Align both ends as shown in the picture (internal equalization hole is opened).   To avoid air pockets, fill the filling hole full of oil.  Position the injector so that it has a sealing effect and add reserve oil until distance X for spacer <B2>...

  • Page 16: Complete Oil Filling

    Maintenance Complete oil filling If no more pulses are generated, or if the pulse unit has been removed and refitted, the pulse unit must be completely refilled with oil: Oil order No. 925715, ESSO-UNIVIS HVI26, approx. 2 liters, temperature 20 ±5 °C ...
  • Page 17 Maintenance Uncouple the pulse unit and unscrew the Position the injector so that it has a sealing   adapter. effect and add reserve oil until distance X for spacer <B2> is achieved.  To avoid air pockets, fill the filling hole full of oil. ...
  • Page 18 Maintenance Empty side P1995BA/EN 2014-06 1994c_Wartung_en-bedingt.fm, 12.06.2014...

  • Page 19: Disassembly Instructions

    Disassembly instructions Disassembly instructions <…> Please refer to 8 Spare parts, page 25 and 8.5 Equipment order list, page 34 Remove motor unit Changing blades Changing bearings / rotor <C3> <C3> <C2> <61> <54> <C1> <59> <C1> <59> P1995BA/EN 2014-06 1994d_Reparatur_en-bedingt.fm, 12.06.2014...

  • Page 20: Remove Throttle Valve

    Disassembly instructions Remove throttle valve Spring force! WAF 3/ Remove pulse unit Size 1/2" CAUTION! Skin irritation in case of direct contact with oil. Wear protective gloves. <D> CAUTION! Hydraulic blade is under spring pressure! Wear protective goggles. <65> NOTE Permitted only if filling is guaranteed with oil filling device, see 5.3 Complete oil filling, page 16.

  • Page 21: Assembly Instructions

    Assembly instructions Assembly instructions <…> Please refer to 8 Spare parts, page 25 and 8.5 Equipment order list, page 34 Install motor unit CAUTION! • Only perform installation in accordance with exploded drawing, see 8.3 Motor unit, page 30. Incorrect installation can lead to uncontrolled reactions, e.g. unexpected start-up or parts being hurled out.
  • Page 22 Assembly instructions 7.1.1 Install rotor cover <54> <C8> <55> <59> Base <C4> <C5> 0.02 <C4> <C6> 0.03 <C5> <C7> 0.04 <C6> 0.05 <C7> 1. Press <59> in with <C4>, see X. Thickness gage = 0.05 mm max. 2 mm 2. Examine Y with thickness gage. If dimension > Y, step 1 with support <C5>, <C6>, <C7> repeat. <C8>...

  • Page 23: Install Pulse Unit

    Assembly instructions Install pulse unit NOTE To prevent damage, lubricate the gaskets and O-rings using grease (order no. 914392) before assembly. 7.2.1 Assembling the hydraulic blades <97> <93> <98> <93> <F1> <F1> <97> <95> <94> <96> (2×) (2×) Size 1/2" <F2>...
  • Page 24 Assembly instructions P1995BA/EN 2014-06 1994d_Reparatur_en-bedingt.fm, 12.06.2014...

  • Page 25: Spare Parts

    Spare parts NOTE Only Cleco original spare parts should ever be used. Using other parts could lead to inferior performance and increased maintenance requirements. If non-original spare parts are installed, the tool manufacturer is entitled to declare all warranty obligations for null and void.

  • Page 26: Pistol Grip 80Phh

    Spare parts Pistol grip 80PHH… Adhesive, order no. 914860 Grease, order no. 914392 P1995BA/EN 2014-06 1995e_Ersatzteile en.fm, 12.06.2014...
  • Page 27 Spare parts 1)Order no. 2)Quantity 3)Part of motor service kit K1 order no. 936178 4)Dimensions P1995BA/EN 2014-06 1995e_Ersatzteile en.fm, 12.06.2014...

  • Page 28: Pistol Grip 80Phha

    Spare parts Pistol grip 80PHHA… Adhesive, order no. 914860 Grease, order no. 914392 P1995BA/EN 2014-06 1995e_Ersatzteile en.fm, 12.06.2014...
  • Page 29 Spare parts 1)Order no. 2)Quantity 3)Part of motor service kit K1 order no. 936178 4)Dimensions P1995BA/EN 2014-06 1995e_Ersatzteile en.fm, 12.06.2014...

  • Page 30: Motor Unit

    Spare parts Motor unit Axial clearance, see 7.1.1 Install rotor cover, page 22 P1995BA/EN 2014-06 1995e_Ersatzteile en.fm, 12.06.2014...
  • Page 31 Spare parts Index 2) 3) Description 936176 motor unit 936265 1 K1 ball 6,35 POM 936243 1 K1 ball bearing 12, X 24, X 6, 936234 rotor cover 935630 rotor cylinder 935627 7 K1 blade L30,01D1,5 H 9,5 936227 rotor asm. 935621 rotor cover 915832...

  • Page 32: Pulse Unit

    Spare parts Pulse unit Tightening torque, see 7.2 Install pulse unit, page 23 For disassembly, note the position of the balls in the control disc. Reassemble balls in the same position. P1995BA/EN 2014-06 1995e_Ersatzteile en.fm, 12.06.2014...
  • Page 33 Spare parts 1)Order no. 2)Quantity 3) Part of hydraulic service kit K2, order no. 936212 4)Dimensions Order no. <84> <93> <116> <117> <118> <119> <120> 80PHH604 936046 935600 – – – – – 80PHHA604 80PHH60Q 936047 935961 903231 935634 935648 935649 935651 80PHHA60Q...

  • Page 34: Equipment Order List

    Spare parts Equipment order list 1)Order no. P1995BA/EN 2014-06 1995e_Ersatzteile en.fm, 12.06.2014...

  • Page 35: Technical Data

    Technical data Technical data Dimensions 80PHH… in mm Abb. 9-1 P1995BA/EN 2014-06 1995f_TechnDaten_en.fm, 12.06.2014...

  • Page 36: Dimensions 80Phha

    Technical data Dimensions 80PHHA… in mm Abb. 9-2 P1995BA/EN 2014-06 1995f_TechnDaten_en.fm, 12.06.2014...
  • Page 37 Permissible relative humidity 25…90%, non-condensing Service NOTE In the event of repairs, send the complete 80PHH… to Apex Tool Group. Repairs may only be carried out by authorized personnel. Opening the tool will invalidate the warranty. Disposal CAUTION! Injuries and environmental damage from improper disposal.
  • Page 38 POWER TOOLS SALES & SERVICE CENTERS Please note that all locations may not service all products. Contact the nearest Apex Tool Group Sales & Service Center for the appropriate facility to handle your service requirements. Sales Center Service Center NORTH AMERICA | SOUTH AMERICA Detroit, Michigan Louisville, Kentucky Lexington, South Carolina...

This manual is also suitable for:

80phh60480phha60480phh60q80phha60q

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